CN203092798U - Intelligent sapphire ingot dedicated cutting machine - Google Patents

Intelligent sapphire ingot dedicated cutting machine Download PDF

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Publication number
CN203092798U
CN203092798U CN 201320033820 CN201320033820U CN203092798U CN 203092798 U CN203092798 U CN 203092798U CN 201320033820 CN201320033820 CN 201320033820 CN 201320033820 U CN201320033820 U CN 201320033820U CN 203092798 U CN203092798 U CN 203092798U
Authority
CN
China
Prior art keywords
cutting
belt wheel
portal frame
lathe bed
driver
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201320033820
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Chinese (zh)
Inventor
唐志强
张德安
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI HUISHENG RADIO SPECIAL TECHNOLOGY Co Ltd
Original Assignee
SHANGHAI HUISHENG RADIO SPECIAL TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI HUISHENG RADIO SPECIAL TECHNOLOGY Co Ltd filed Critical SHANGHAI HUISHENG RADIO SPECIAL TECHNOLOGY Co Ltd
Priority to CN 201320033820 priority Critical patent/CN203092798U/en
Application granted granted Critical
Publication of CN203092798U publication Critical patent/CN203092798U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an intelligent sapphire ingot dedicated cutting machine, and belongs to the technical field of cutting equipment. A portal frame and a mobile station are fixedly arranged on a lathe bed, a rotary table is arranged on the mobile station, and a workbench is arranged on the rotary table. A frame with wheels is arranged on the portal frame, a driving pulley and a driven pulley are arranged at two ends of the upper portion of the frame with the wheels respectively, the driven pulley is connected with a torque wrench, and a mobile screw rod is connected with the frame with the wheels and the portal frame. The mobile station can make lateral movement horizontally and rotate horizontally, one end of a band saw blade is fixedly arranged on the driving pulley, the other end of the band saw blade is fixedly arranged on the driven pulley, and a power supply and a control module are arranged on the lathe bed. When the intelligent sapphire ingot dedicated cutting machine works, a cutting starting point is the edge of the working periphery, a cutting end point is a working center, the cutting machine is controlled to cut the sapphire ingot in a radius cutting manner, cutting difficulty is reduced greatly, cutting speed and efficiency are improved, the service life of a cutter is prolonged, surface evenness is improved, the material of ultra-high hardness can be cut easily, and the material with a large diameter can be cut easily.

Description

Sapphire crystal ingot intelligence cutter special
Technical field
The utility model relates to a kind of cutting machine, relates in particular to a kind of incisory sapphire crystal ingot intelligence of sapphire cutter special that is used for, and belongs to the cutting equipment field.
Background technology
Sapphire crystal ingot cutter special is the lathe that is exclusively used in the cutting sapphire crystal ingot, and existing product exists that the amount of feeding is wayward, saw blade short, the slower problem of cutting speed in service life.
Summary of the invention
In order to solve problems of the prior art and deficiency, the utility model provides a kind of sapphire crystal ingot intelligence cutter special, changed traditional upper thread contact cutting mode, be that the workpiece rotation forms the cutting that point contacts with process tool, original simultaneously cutting stroke is a diameter of work, only need radius now, greatly reduce the cutting difficulty, improved cutting speed and efficient.
The purpose of this utility model realizes by the following technical solutions:
Sapphire crystal ingot intelligence cutter special, primary structure comprises lathe bed, portal frame, turntable, workbench, mobile table top, belt wheel and belt wheel framework, bands for band, control module, portal frame and mobile table top are fixed on the lathe bed, mobile table top is provided with turntable, turntable is provided with workbench, and portal frame is provided with the belt wheel framework, and two ends are provided with driving pulley and passive belt wheel on the belt wheel framework, passive belt wheel is connected with torque spanner, is connected with mobile screw mandrel on belt wheel framework and the portal frame.
Described mobile screw mandrel can drive the belt wheel framework and move, and controls its distance apart from workpiece on the workbench.
Described mobile table top, but horizontal cross move, described turntable can horizontally rotate, and drives the workbench rotation.
Described bands for band, an end is fixed on the driving pulley, and the other end is fixed on the passive belt wheel, and bands for band is provided with the edge of a knife, and edge of a knife thickness is preferably 0.8~1.2mm.
Described lathe bed, it is outside equipped with hood, also is provided with power supply and control module on the lathe bed.
It is edge, work outer ring that the utility model is cut initial point open, and the cutting end point is the work center of circle.
Described control module, comprise control card, driver, frequency converter, motor, host computer and input/output module, control power supply, the control power supply connects control card, control card connects host computer and input/output module, also be connected with rotating servo driver, Z axle servo-driver, step actuator, frequency converter, rotating servo driver, Z axle servo-driver, step actuator are connected with servomotor respectively, and frequency converter is connected with alternating current generator.
Be integrated with diced system in the described control card and control software, control with the cutting of radius cutting mode, described host computer connection control control card is manual operation with the selection working method or operates automatically and operating parameter.
Control is carried out proportioning with the cutting of radius cutting mode with rational cutting speed, and is big outer slow through cutting speed outside cutting speed is smaller promptly with the equidistant basis that is cut into, and changes with the cutting distance, and speed progressively speeds, and guarantees clipping time and efficient.
The utility model has changed traditional upper thread contact cutting mode, be that the workpiece rotation forms the cutting that point contacts with process tool, original simultaneously cutting stroke is a diameter of work, only need radius now, greatly reduce the cutting difficulty, improved cutting speed and efficient, prolong cutter life, improve surface smoothness, solved the material cutting of ultrahigh hardness, simultaneously to large diameter material cutting.
Description of drawings
Fig. 1 is the utility model one example structure schematic diagram
Among the figure: the 1-vehicle body, the 2-portal frame, 3-belt wheel framework, 4-moves screw mandrel, and 5-moves table top, 6-turntable, 7-bands for band, 8-driving pulley, the passive belt wheel of 9-, 10-torque spanner.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described
As shown in Figure 1, sapphire crystal ingot intelligence cutter special, primary structure comprises lathe bed, portal frame, turntable, workbench, mobile table top, belt wheel and belt wheel framework, bands for band, control module, portal frame and mobile table top are fixed on the lathe bed, mobile table top is provided with turntable, turntable is provided with workbench, portal frame is provided with the belt wheel framework, two ends are provided with driving pulley and passive belt wheel on the belt wheel framework, passive belt wheel is connected with torque spanner, is connected with mobile screw mandrel on belt wheel framework and the portal frame.
Further, described mobile screw mandrel can drive the belt wheel framework and move, and controls its distance apart from workpiece on the workbench.
Further, described mobile table top, but horizontal cross move, described turntable can horizontally rotate, and drives the workbench rotation.
Further, described bands for band, an end is fixed on the driving pulley, and the other end is fixed on the passive belt wheel, and bands for band is provided with the edge of a knife, and edge of a knife thickness is preferably 0.8~1.2mm.
Further, described lathe bed, it is outside equipped with hood, also is provided with power supply and control module on the lathe bed.
Further, described control module, comprise control card, driver, frequency converter, motor, host computer and input/output module, control power supply, the control power supply connects control card, control card connects host computer and input/output module, also be connected with rotating servo driver, Z axle servo-driver, step actuator, frequency converter, rotating servo driver, Z axle servo-driver, step actuator are connected with servomotor respectively, and frequency converter is connected with alternating current generator.
Be integrated with diced system in the described control card and control software, control with the cutting of radius cutting mode, described host computer connection control control card is manual operation with the selection working method or operates automatically and operating parameter.
Control is carried out proportioning with the cutting of radius cutting mode with rational cutting speed, and is big outer slow through cutting speed outside cutting speed is smaller promptly with the equidistant basis that is cut into, and changes with the cutting distance, and speed progressively speeds, and guarantees clipping time and efficient.
The utility model has solved major diameter, high hardness material cutting problem, has improved clipping time greatly, and only be 1/3rd of traditional cutting mode clipping time now; After having solved materials processing, the surface smoothness of product and flatness problem reduce deflection 50%, make machine can process the thin slice of major diameter 1mm simultaneously; Owing to the innovation of cutting mode and cutting control, solved the problem in service life of cutter, improve service life more than 3 times.
It is edge, work outer ring that the utility model is cut initial point open, and the cutting end point is the work center of circle, has realized adopting the radius cutting to replace traditional diameter cutting, and cutting effect improves greatly.

Claims (4)

1. sapphire crystal ingot intelligence cutter special, primary structure comprises lathe bed, portal frame, turntable, workbench, mobile table top, belt wheel and belt wheel framework, bands for band, control module, it is characterized in that, portal frame and mobile table top are fixed on the lathe bed, mobile table top is provided with turntable, turntable is provided with workbench, portal frame is provided with the belt wheel framework, two ends are provided with driving pulley and passive belt wheel on the belt wheel framework, passive belt wheel is connected with torque spanner, is connected with mobile screw mandrel on belt wheel framework and the portal frame.
2. sapphire crystal ingot intelligence cutter special according to claim 1 is characterized in that, described bands for band, and an end is fixed on the driving pulley, and the other end is fixed on the passive belt wheel, and bands for band is provided with the edge of a knife, and edge of a knife thickness is 0.8~1.2mm.
3. according to the described sapphire crystal ingot intelligence of claim 1 cutter special, it is characterized in that, described lathe bed, it is outside equipped with hood, also is provided with power supply and control module on the lathe bed.
4. sapphire crystal ingot intelligence cutter special according to claim 1, it is characterized in that, described control module, comprise control card, driver, frequency converter, motor, host computer and input/output module, control power supply, the control power supply connects control card, control card connects host computer and input/output module, also be connected with rotating servo driver, Z axle servo-driver, step actuator, frequency converter, rotating servo driver, Z axle servo-driver, step actuator are connected with servomotor respectively, and frequency converter is connected with alternating current generator.
CN 201320033820 2013-01-23 2013-01-23 Intelligent sapphire ingot dedicated cutting machine Expired - Fee Related CN203092798U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320033820 CN203092798U (en) 2013-01-23 2013-01-23 Intelligent sapphire ingot dedicated cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320033820 CN203092798U (en) 2013-01-23 2013-01-23 Intelligent sapphire ingot dedicated cutting machine

Publications (1)

Publication Number Publication Date
CN203092798U true CN203092798U (en) 2013-07-31

Family

ID=48844237

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320033820 Expired - Fee Related CN203092798U (en) 2013-01-23 2013-01-23 Intelligent sapphire ingot dedicated cutting machine

Country Status (1)

Country Link
CN (1) CN203092798U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876872A (en) * 2017-12-01 2018-04-06 苏州市嘉明机械制造有限公司 A kind of sawing machine of band rotation table
CN110948713A (en) * 2019-11-25 2020-04-03 东北大学 Rock standard sample auxiliary clamp suitable for diamond wire cutting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107876872A (en) * 2017-12-01 2018-04-06 苏州市嘉明机械制造有限公司 A kind of sawing machine of band rotation table
CN110948713A (en) * 2019-11-25 2020-04-03 东北大学 Rock standard sample auxiliary clamp suitable for diamond wire cutting machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130731

Termination date: 20200123