CN203092250U - Cutting fluid aerial fog microscale lubricating device - Google Patents

Cutting fluid aerial fog microscale lubricating device Download PDF

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CN203092250U
CN203092250U CN 201320072042 CN201320072042U CN203092250U CN 203092250 U CN203092250 U CN 203092250U CN 201320072042 CN201320072042 CN 201320072042 CN 201320072042 U CN201320072042 U CN 201320072042U CN 203092250 U CN203092250 U CN 203092250U
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cutting fluid
nozzle
aerosol
micro lubricating
electrode
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许雪峰
黄亦申
姚伟强
胡建德
章巧芳
王明环
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The utility model discloses a cutting fluid aerial fog microscale lubricating device which comprises a microscale lubricating aerial fog generating device. A charging electrode which makes a nozzle spray out cutting liquid aerial fog with electricity is arranged on the nozzle of the microscale lubricating aerial fog generating device. The charging electrode is connected with a high-voltage static generator. The cutting liquid aerial fog with electricity is used for lubricating and cooling a cutting zone. Cutting liquid drops with electricity feature smaller grain size, smaller surface tension, lower viscosity and the like so that the permeability, the lubricity and the cooling performance of the cutting liquid drops in a workpiece-knife-cutting contact zone are improved. Thus, surface quality of a machined workpiece and durability of a knife are improved.

Description

Cutting fluid aerosol micro lubricating device
Technical field
The utility model belongs to machining field and aerosol micro lubricating technical field, and particularly a kind of cutting fluid aerosol micro lubricating device can be used for lathe, milling machine and grinding machine etc. and carries out machine cut and add instrument and the lubricated and cooling of workpiece in man-hour.
Background technology
In the machining, for reducing cutting temperature, prolong cutter life and improving workpiece surface quality and dimensional accuracy, cutting fluid is used in a large number.In the tradition processing, cutting fluid is generally supplied with pouring type, and machining area is lubricated cooling.Cutting fluid has produced such as resource consumption, environmental pollution and has influenced unfavorable factors such as enterprise employee health when bringing interests to machinery manufacturing industry.The dried machining of carrying out under the condition that does not have cutting fluid fully only is applicable at present the high-speed cutting processing of cast iron and plain steel etc., is not suitable for the processing of high temperature alloy and titanium alloy etc materials.Dried machining is a ultimate developing direction of Machine Manufacturing Technology.
Micro lubricating (Minimal Quantity Lubrication, MQL) technology utilizes compressed air that the micro lubricating agent is atomized into the micron order drop, spray to cutting region, contact interface to cutter and workpiece, smear metal is lubricated, reduce friction and and prevent that smear metal from adhering on the cutter, simultaneously lubricant droplet and compressed air also play the effect of cooling cutting region.The MQL technology can reduce the use amount of cutting fluid not shortening cutter life, not reducing under the prerequisite of machined surface quality, has saved resource, has avoided the trouble of waste liquid recycling.MQL is the accurate green processing technology between DRY CUTTING and wet type cutting, uses increasingly extensive in machining.
Micro lubricating aerosol generating means is delivered to nozzle and mixing respectively with compressed air and cutting fluid, and the cutting drop of atomizing and compressed air form biphase gas and liquid flow and sprays to object.In the micro lubricating aerosol generating means, the cutting fluid supply mode generally has two big classes: first kind device utilizes Venturi effect, by compressed air cutting fluid is brought into continuously, and is simple in structure, but the cutting fluid flow is bigger; Another kind of device is realized fuel feeding by frequency generator control Pneumatic oil pump, and characteristics are cutting fluid intermittent entries, and flow is less.
The cutting fluid consumption of MQL is generally per hour tens of between the hundreds of milliliter, under the prerequisite of lubricated, the cooling performance that does not reduce machining, further reduces the cutting fluid consumption, can reduce production costs, and economizes on resources; Improve the lubricity and the cooling property that are sprayed at machining area, help improving the surface quality of workpiece, reduce the wearing and tearing of instrument, prolong its service life.
Therefore, how further improving the lubricity and the cooling property of cutting fluid, reduce the cutting fluid consumption, is the developing direction of micro lubricating technology.
Make the application scenario of liquid static electrification a lot: electrostatically sprayed pesticide is that applying high voltage static is set up an electrostatic field between shower nozzle and target, the shower nozzle atomizing is back is filled the charged droplets with electric charge formation colony by corresponding charging method and soup is flowed through, under electrostatic field force and other external force effects, droplet is done directed movement and is adsorbed on the target then.Have that droplet sizes is even, deposition properties good, drift losses is little, the mist group is evenly distributed, especially also can adhere to advantages such as droplet at the plant leaf blade back side.Electrostatic spraying relies on the effect of encircling of electrostatic field, makes more coating be adsorbed on objective body, effectively raises the transmission efficiency of spraying equipment, make film evenly plentiful.
Charged liquid lubricated aspect, U.S. Spray Systems Inc. discloses electrostatic lubricant dispensing system patent (CN101415987A), is used for lubricant is guided to metal parts, plays lubrication.This system utilize the compressed air-driven oil pump with lubricant delivery to spray nozzle, lubricant contacts charged in nozzle body with high-field electrode, the charged drop of jet hole is attracted by the metal target thing, splashing into needs lubricated metal surface.This patent is used for " need fluid be coated to very little zone with very slow flow velocity ".The principal character of this patent be 1. nozzle ejection be pure drop, non-aerosol, pure droplet size is much larger than aerosol droplets; 2. the flow velocity of drop is very slow, and 3. pure drop relies on the effect of electrostatic force to splash into the target area in induced electrostatic field.This method can not be used for the lubricated and cooling in machining zone, more can not improve the lubricity and the cooling property of cutting fluid.
Summary of the invention
In order to solve above-mentioned technical problem, the purpose of this utility model provides a kind of cutting fluid aerosol micro lubricating device, adopt charged cutting fluid aerosol that cooling is advanced to lubricate in the machining zone, have characteristics such as littler particle diameter, surface tension and viscosity behind the cutting liquid droplet charged, can improve cutting fluid like this and drop in permeability, lubricity and the cooling of workpiece-cutter-smear metal contact area, thereby improve the surface quality of processing work and the durability of cutter.
To achieve the above object, the utility model has adopted following technical scheme:
A kind of cutting fluid aerosol micro lubricating device comprises micro lubricating aerosol generating means, and the nozzle of micro lubricating aerosol generating means is provided with the charged charging electrode of cutting fluid aerosol that can make the nozzle ejection, and charging electrode is connected with HV generator.
Described charging electrode makes the charged mode of cutting fluid aerosol as follows: described charging electrode can make the cutting fluid of jet hole charged by the electrostatic induction mode, and then this charging electrode is called induction electrode; Or described charging electrode can make the cutting fluid of jet hole charged by the corona discharge mode, and then this charging electrode is called corona electrode; Again or, described charging electrode can make the cutting fluid of jet hole charged by the contact discharge mode, then this charging electrode is called contact electrode.
As preferably, described micro lubricating aerosol generating means comprises air pump, control valve, flowmeter, filter, pneumatic frequency generator, Pneumatic oil pump, cutting fluid storage bin, double-deck gas/liquid interface tube plate, the double-deck gas/liquid pipe of the outer gas of interior liquid and nozzle; Air pump is delivered to double-deck gas/liquid interface tube plate with compressed air through control valve, flowmeter, filter, and pneumatic frequency generator control Pneumatic oil pump is delivered to double-deck gas/liquid interface tube plate from the cutting fluid storage bin with cutting fluid; The double-deck gas/liquid pipe of the outer gas of interior liquid is delivered to nozzle formation cutting fluid aerosol with cutting fluid and compressed air.
Described charging electrode is induction electrode, corona electrode or contact electrode.
As preferably, described nozzle comprises nozzle head, nozzle head inner casing, nozzle head shell, induction electrode, high-pressure electrostatic binding post, cutting fluid ground terminal and nozzle carrier.
Perhaps preferred, described nozzle comprises corona electrode, nozzle head and high-pressure electrostatic binding post.
Again or preferably, described nozzle comprises contact electrode, nozzle head and nozzle carrier.
The utility model replaces not charged cutting fluid aerosol of the prior art owing to adopted above technical scheme with charged cutting fluid aerosol.Because particle diameter, surface tension and the viscosity of the cutting fluid drop of charged aerosol diminish, permeability, lubricity and cooling in the target area improve; Simultaneously, the cutting fluid drop of charged aerosol is subjected to the effect of the electrostatic field force between charging electrode and the ground connection object, directed adsorption capacity in the target area strengthens, and can be adsorbed on the object shell for the charged drop in breakaway zone, and the particle that has reduced the workplace pollutes.Prove that through repetition test the utility model scheme has improved the lubricity and the cooling property of cutting fluid aerosol, has reduced the wearing and tearing of cutting tool, has improved the surface quality of processing parts, has reduced the pollution of cutting fluid aerosol to working environment.
Description of drawings
Fig. 1 is the structural representation of the utility model cutting fluid aerosol micro lubricating device.
Fig. 2 is the utility model induction electrode structure of nozzle schematic diagram.
Fig. 3 is the A-A cutaway view of Fig. 2.
Fig. 4 is the utility model corona electrode structure of nozzle schematic diagram.
Fig. 5 is the utility model contact electrode structure of nozzle schematic diagram.
Fig. 6 is the B-B cutaway view of Fig. 5.
Fig. 7 is the schematic diagram of the utility model cutting fluid aerosol micro lubricating machining.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is made a detailed explanation.
Embodiment 1:
Cutting fluid aerosol micro lubricating device as shown in Figure 1, comprise micro lubricating aerosol generating means, the nozzle 12 of micro lubricating aerosol generating means is provided with the charged charging electrode of cutting fluid aerosol that can make nozzle 12 ejections, and charging electrode is connected with HV generator 13.Described micro lubricating aerosol generating means comprises air pump 1, control valve 2, flowmeter 3, filter 4, pneumatic frequency generator 6, Pneumatic oil pump 9, cutting fluid storage bin 7, double-deck gas/liquid interface tube plate 10, the double-deck gas/liquid pipe 11 of the outer gas of interior liquid and nozzle 12; Air pump 1 is delivered to double-deck gas/liquid interface tube plate 10 with compressed air through control valve 2, flowmeter 3, filter 4, and pneumatic frequency generator 6 control Pneumatic oil pumps 9 are delivered to double-deck gas/liquid interface tube plate 10 from cutting fluid storage bin 7 with cutting fluid; The double-deck gas/liquid pipe 11 of the outer gas of interior liquid is delivered to nozzle 12 formation cutting fluid aerosols with cutting fluid and compressed air.Pressure gauge 5 shows compressed air air pressure.When nozzle 12 integrated induction electrodes, and connect HV generator 13, the charged cutting fluid aerosol of nozzle 12 ejections, at this moment, should be with the cutting fluid ground connection 8 in the cutting fluid storage bin 7, perhaps at induction electrode nozzle place with cutting fluid ground connection.When nozzle 12 integrated corona electrodes, and connect electrostatic high-pressure generator 13, the charged cutting fluid aerosol of nozzle 12 ejections.When nozzle 12 integrated contact electrodes, and connect HV generator 13, the charged cutting fluid aerosol of nozzle 12 ejections at this moment, should insulate the cutting fluid conveying loop.
As Fig. 2, a kind of charged cutting fluid aerosol micro lubricating device induction electrode nozzle shown in Figure 3, form by pipe 27 and gas transmission outer tube 28 in nozzle head 29, nozzle head inner casing 21, nozzle head shell 22, induction electrode 23, high-pressure electrostatic binding post 24, cutting fluid ground terminal 25, nozzle carrier 26, the cutting fluid transfusion.Pipe 27 and gas transmission outer tube 28 are the double-deck gas/liquid pipe 11 of the outer gas of above-mentioned interior liquid in the cutting fluid transfusion here.
A kind of charged cutting fluid aerosol micro lubricating device corona electrode nozzle as shown in Figure 4 is made up of pipe 27 and gas transmission outer tube 28 in corona electrode 31, nozzle head 32, high-pressure electrostatic binding post 33, the cutting fluid transfusion.
As Fig. 5, a kind of charged cutting fluid aerosol micro lubricating device contact electrode nozzle shown in Figure 6, form by pipe 27 and gas transmission outer tube 28 in contact electrode 41, nozzle head 42, nozzle carrier 43, the cutting fluid transfusion.When utilizing the contact electrode nozzle, guarantee the insulation of aerosol generating means and other objects.
Below by kinds of experiments the utility model using method and effect are further specified:
Experiment 1:
The ACCU-LUBE LB-2000 of American I TW company pure natural plant lubricating oil is widely used in micro lubricating, but its electrical conductivity is less than 10 -9S/m utilizes anionic surfactant sodium dodecylbenzene sulfonate to carry out modification, increases its electrical conductivity.Join in the pure water with the 15g neopelex earlier, be mixed with the neopelex saturated solution of 100mL, above-mentioned 100mL solution is joined in the LB-2000 lubricating oil of 233mL, fully mix, form cutting fluid with homogenizer.The electrical conductivity that records this cutting fluid with conductivity meter is 2.46 * 10 -1S/m.
Utilize above-mentioned corona electrode nozzle, produce charged cutting fluid aerosol when connecing high-pressure electrostatic, produce not charged cutting fluid aerosol when not connecing high-pressure electrostatic.For comparing the lubrication property of two kinds of aerosols, carry out the test of aerosol four ball frictional behaviours.Frictional experiment condition: the omnipotent friction wear testing machine of MMW-1 type, four ball friction pairs, II level GCr15 steel ball, steel ball size 12.7mm, test speed 1000r/min, load 147N; Cutting fluid is the neopelex modification LB-2000 cutting oil of above-mentioned preparation; Apply 15000 volts of negative high voltages at corona electrode, compression pressure 0.4MPa, cutting fluid quantity delivered 30mL/h, friction test time 5min.Used electrostatic high-pressure generator is an EST705-60 high precision high stability electrostatic high-pressure generator, output voltage 0 ~ 60kV, maximum output current 2mA.Utilize charged and not charged cutting fluid aerosol to carry out the test of four ball frictional behaviours and obtain coefficient of friction: charged cutting fluid aerosol average friction coefficient is 0.08, and not charged cutting fluid aerosol average friction coefficient is 0.11.The greasy property of charged cutting fluid aerosol is significantly better than not charged cutting fluid aerosol.
Experiment 2:
Adopt the Shenyang CAK6150D of machine tool plant numerical control horizontal lathe to carry out machining, lubricated cooling adopts lathe to carry the cast-type liquid-supplying system, and nozzle is the universal water pipes of conventional plastics.The cast-type feed flow is that pure cutting fluid is supplied with non-compressed air.The NC300 stainless steel processing oil that cutting fluid adopts Lanonok Chemical (Guangzhou) Co., Ltd. to produce, and with the modification of neopelex saturated solution, both volume ratios are 9:1.For the charged influence of cutting fluid under the lubricated cooling condition of checking cast-type to machinability, at the plastic nozzle front end one contact electrode is set, contact electrode contacts with the liquid stream of nozzle ejection, makes NC300 oiliness cutting fluid charged.Used electrostatic high-pressure generator is an EST705-60 high precision high stability electrostatic high-pressure generator.
The technological parameter of described two kinds of method for turning sees the following form.
Figure BDA00002829547000071
Turning processing is 8 minutes under the lubricated cooling of described not charged cast-type, and the surface roughness value Ra of workpiece is respectively 1.08 microns, 74 microns of cutter wear of the tool flank amount VB values; Turning processing is 8 minutes under the lubricated cooling of described charged cast-type, and the surface roughness value Ra of workpiece is respectively 1.02 microns, 76 microns of cutter wear of the tool flank amount VB values.Both compare, and the surface roughness of workpiece and wear of the tool flank amount difference are little.Under illustrating that big flow cast-type cutting fluid is supplied with, charged surface roughness and the wear of the tool flank influence to workpiece of cutting fluid is not remarkable.
Experiment 3:
As shown in Figure 7, carry out cutting fluid aerosol micro lubricating turning processing, nozzle 12 points to cutter 62 and workpiece 63, and the cutting fluid aerosol plays lubricated cooling effect to cutter 62, workpiece 63 and smear metal 64.Turning adds man-hour, and the cutting fluid aerosol can directly enter the zone between cutter 62 rake faces 65 and the smear metal 64; Rotatablely moving of workpiece 63 causes the zone between cutter 62 back knife faces 66 and the workpiece 63 to form negative pressure simultaneously, and aerosol is entrainmented into this zone, and aerosol plays lubricated cooling effect to back knife face 66 and workpiece 63.
In this experiment, nozzle 12 is the induction electrode nozzle, with the cutting fluid ground connection in the liquid reserve tank of lubricating system with trace amount.Used electrostatic high-pressure generator is an EST705-60 high precision high stability electrostatic high-pressure generator.When the induction electrode nozzle applies high-pressure electrostatic, be the inventive method.As a comparison, when the induction electrode nozzle does not apply high-pressure electrostatic, can realize the not charged cutting fluid aerosol of routine micro lubricating turning method for processing.
Adopt the Shenyang CAK6150D of machine tool plant numerical control horizontal lathe to carry out machining, the technological parameter of described two kinds of method for turning sees the following form.
Figure BDA00002829547000081
After 16 minutes, 32 minutes and 48 minutes, the surface roughness value Ra of workpiece is respectively 0.49 micron, 0.43 micron and 0.44 micron through described charged cutting fluid aerosol micro lubricating turning processing, processes after 48 minutes 84 microns of cutter wear of the tool flank amount VB values; After 16 minutes, 32 minutes and 48 minutes, the surface roughness value Ra of workpiece is respectively 0.56 micron, 0.69 micron and 0.82 micron through described not charged cutting fluid aerosol micro lubricating turning processing, processes after 48 minutes 114 microns of cutter wear of the tool flank amount VB values.Both compare, and after the present invention program's the charged cutting fluid aerosol micro lubricating machining, the surface roughness value of workpiece is littler, and cutter is more wear-resisting.
Experiment 4:
On the charged cutting fluid aerosol micro lubricating turning processing technology basis of experiment 3, change induction charging voltage V, be respectively 2000V, 5000V and 15000V, 48 minutes process times, other technological parameters are constant.Under 1000V, 5000V and the 15000V induced voltage through described charged cutting fluid aerosol micro lubricating turning processing after 48 minutes, the surface roughness value Ra of workpiece is respectively 0.71 micron, 0.56 micron and 0.79 micron, and cutter wear of the tool flank amount VB value is respectively 101 microns, 96 microns and 107 microns.
Induction charging voltage is preferably 1000V to 20000V.Induced voltage is low excessively, and the carrying capacity of cutting fluid is little; Induced voltage is too high, and the induction electrode edge produces the corona discharge phenomenon, and the induction that influences cutting fluid is charged.
Experiment 5:
On the cutting fluid aerosol micro lubricating turning processing technology basis of experiment 3, change cutting fluid mist flow L, be respectively 10mL/h, 60mL/h and 100mL/h, 48 minutes process times, other technological parameters are constant.Parallelly simultaneously carry out not charged cutting fluid aerosol micro lubricating turning processing contrast experiment, i.e. induction charging voltage 0V, the cutting fluid mist flow is respectively 10mL/h, 60mL/h and 100mL/h, and 48 minutes process times, other technological parameters are constant.
Under 10mL/h, 60mL/h and the 100mL/h flow through described charged cutting fluid aerosol micro lubricating turning processing after 48 minutes, the surface roughness value Ra of workpiece is respectively 0.70 micron, 0.51 micron and 0.62 micron, and cutter wear of the tool flank amount VB value is respectively 104 microns, 86 microns and 98 microns.
Under 10mL/h, 60mL/h and the 100mL/h flow through described not charged cutting fluid aerosol micro lubricating turning processing after 48 minutes, the surface roughness value Ra of workpiece is respectively 0.97 micron, 0.85 micron and 0.88 micron, and cutter wear of the tool flank amount VB value is respectively 122 microns, 116 microns and 119 microns.
This is because mist flow when low, and the charged aerosol amount that arrives at cutting zone is few, the lubricated cooling effect of influence; When mist flow is big, increase although arrive at the charged aerosol amount of cutting zone, the charge-mass ratio of cutting fluid reduces, and also influences the lubricated cooling effect of charged aerosol.Therefore, the cutting fluid flow is preferably 5mL/h to 150mL/h, to guarantee lubricated preferably cooling effect.
Change under the cutting fluid flow condition, with charged cutting fluid aerosol micro lubricating turning relatively, utilizes not charged cutting fluid aerosol micro lubricating turning processing after, the surface roughness value Ra of workpiece and cutter wear of the tool flank amount VB value be increase to some extent all.Therefore, utilize charged cutting fluid aerosol micro lubricating technology to have better lubricated cooling effect.
Experiment 6:
On the cutting fluid aerosol micro lubricating turning processing technology basis of experiment 3, change spray pressure P, be respectively 0.1MPa, 0.6MPa and 1.0MPa, 48 minutes process times, other technological parameters are constant.Parallelly simultaneously carry out not charged cutting fluid aerosol micro lubricating turning processing contrast experiment, i.e. induction charging voltage 0V, spray pressure is respectively 0.1MPa, 0.6MPa and 1.0MPa, and 48 minutes process times, other technological parameters are constant.
0.1MPa, under 0.6MPa and the 1.0MPa air pressure through described charged cutting fluid aerosol micro lubricating turning processing after 48 minutes, the surface roughness value Ra of workpiece is respectively 0.81 micron, 0.65 micron and 0.91 micron, and cutter wear of the tool flank amount VB value is respectively 111 microns, 96 microns and 120 microns.
0.1MPa, under 0.6MPa and the 1.0MPa air pressure through described not charged cutting fluid aerosol micro lubricating turning processing after 48 minutes, the surface roughness value Ra of workpiece is respectively 1.03 microns, 0.87 micron and 1.16 microns, and cutter wear of the tool flank amount VB value is respectively 127 microns, 119 microns and 132 microns.
This is because air pressure when low, and cutting drop grain diameter is big, and lubricant effect is poor, and compressed air to the cutting zone cooling effect also a little less than; When air pressure was high, although cutting drop grain diameter diminishes, the speed of aerosol increased, and is unfavorable for the absorption of drop in cutting region, and it is poor to influence lubricant effect.Therefore, compressed air air pressure is preferably 0.05MPa to 1.2MPa, to guarantee lubricated preferably cooling effect.
Change under the air pressure conditions, with charged cutting fluid aerosol micro lubricating turning relatively, utilizes not charged cutting fluid aerosol micro lubricating turning processing after, the surface roughness value Ra of workpiece and cutter wear of the tool flank amount VB value be increase to some extent all.Therefore, utilize charged cutting fluid aerosol micro lubricating technology to have better lubricated cooling effect.
Experiment 7:
On the cutting fluid aerosol micro lubricating turning processing technology basis of experiment 3, adopt the corona charging mode charged to cutting fluid, voltage is respectively 5000V, 15000V, 25000V and 30000V, and 48 minutes process times, other technological parameters are constant.
Under 5000V, 15000V, 25000V and the 30000V voltage through described charged cutting fluid aerosol micro lubricating turning processing after 48 minutes, the surface roughness value Ra of workpiece is respectively 0.78 micron, 0.59 micron, 0.46 micron and 0.50 micron, and cutter wear of the tool flank amount VB value is respectively 109 microns, 95 microns, 87 microns and 89 microns.
Corona charging voltage is preferably 3000V to 30000V(and makes 35000V into).Near the air ionization deficiency brownout, corona electrode, the charged effect of influence cutting drop; Voltage increases, and electrode produces corona discharge, improves the charged effect of cutting drop; Corona voltage further increases, if smear metal is nearer apart from the corona nozzle when metal works separates, causes short circuit easily, and the electrostatic high-pressure generator overload quits work.
Experiment 8:
On the cutting fluid aerosol micro lubricating turning processing technology basis of experiment 3, adopt the contact charging mode charged to cutting fluid, voltage is respectively 5000V, 15000V, 25000V and 35000V, and 48 minutes process times, other technological parameters are constant.During contact charging aerosol micro lubricating, guarantee the insulation of aerosol generation systems.Under 5000V, 15000V, 25000V and the 35000V voltage through described charged cutting fluid aerosol micro lubricating turning processing after 48 minutes, the surface roughness value Ra of workpiece is respectively 0.58 micron, 0.51 micron, 0.47 micron and 0.48 micron, and cutter wear of the tool flank amount VB value is respectively 91 microns, 87 microns, 86 microns and 88 microns.
Contact charging voltage is preferably 2000V to 40000V.Brownout, the charged deficiency of cutting fluid.In 15000V to 35000V scope, the processing characteristics difference of contact charging aerosol micro lubricating is little.But owing to require the insulation of aerosol generation systems, security requirement improves during contact charging.
Cutting fluid flow and compressed air pneumatic parameter are equal to the lubricated processing of induction charging aerosol, narration no longer one by one substantially to the influence of lubricated processing of corona charging aerosol and the lubricated processing of contact charging aerosol.
The described content of this specification embodiment only is enumerating the way of realization of inventive concept; scope of the present utility model should not be considered as only limiting to the concrete form that embodiment states yet, protection domain of the present utility model also reach in those skilled in the art according to the utility model design the equivalent technologies means that can expect.

Claims (6)

1. cutting fluid aerosol micro lubricating device, it is characterized in that, comprise micro lubricating aerosol generating means, the nozzle (12) of micro lubricating aerosol generating means is provided with the charged charging electrode of cutting fluid aerosol that can make nozzle (12) ejection, and charging electrode is connected with HV generator (13).
2. a kind of cutting fluid aerosol micro lubricating device according to claim 1, it is characterized in that described micro lubricating aerosol generating means comprises air pump (1), control valve (2), flowmeter (3), filter (4), pneumatic frequency generator (6), Pneumatic oil pump (9), cutting fluid storage bin (7), double-deck gas/liquid interface tube plate (10), the double-deck gas/liquid pipe (11) of the outer gas of interior liquid and nozzle (12); Air pump (1) is delivered to double-deck gas/liquid interface tube plate (10) with compressed air through control valve (2), flowmeter (3), filter (4), and pneumatic frequency generator (6) control Pneumatic oil pump (9) is delivered to double-deck gas/liquid interface tube plate (10) from cutting fluid storage bin (7) with cutting fluid; The outer double-deck gas/liquid pipe of gas of interior liquid (11) is delivered to nozzle (12) formation cutting fluid aerosol with cutting fluid and compressed air.
3. a kind of cutting fluid aerosol micro lubricating device according to claim 1 is characterized in that described charging electrode is induction electrode, corona electrode or contact electrode.
4. a kind of cutting fluid aerosol micro lubricating device according to claim 1 is characterized in that described nozzle (12) comprises nozzle head, nozzle head inner casing, nozzle head shell, induction electrode, high-pressure electrostatic binding post, cutting fluid ground terminal and nozzle carrier.
5. a kind of cutting fluid aerosol micro lubricating device according to claim 1 is characterized in that described nozzle (12) comprises corona electrode, nozzle head and high-pressure electrostatic binding post.
6. a kind of cutting fluid aerosol micro lubricating device according to claim 1 is characterized in that described nozzle (12) comprises contact electrode, nozzle head and nozzle carrier.
CN 201320072042 2013-02-07 2013-02-07 Cutting fluid aerial fog microscale lubricating device Expired - Fee Related CN203092250U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084919A (en) * 2013-02-07 2013-05-08 浙江工业大学 Cutting fluid aerial fog micro-scale lubricating method and device
CN103551911A (en) * 2013-11-18 2014-02-05 四川九洲电器集团有限责任公司 Shielding device for atomized cutting fluid
CN103786065A (en) * 2014-02-14 2014-05-14 哈尔滨工业大学 Cutting fluid spraying device
CN105498566A (en) * 2014-09-23 2016-04-20 上海航天设备制造总厂 Gas-liquid two-phase mixed low-temperature nitrogen gas jet flow generation apparatus
CN107186902A (en) * 2017-06-06 2017-09-22 宁波职业技术学院 A kind of electrostatic spray saw blade cutting machine
CN107538632A (en) * 2016-06-24 2018-01-05 上海新昇半导体科技有限公司 A kind of linear cutting mortar supply system and method
CN108214090A (en) * 2018-03-16 2018-06-29 浙江工业大学 The aerosol charge device of electrostatic micro lubricating
CN109648396A (en) * 2019-01-18 2019-04-19 四川大学 External-cooling type micro lubricating manipulator, lathe and lubricating method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103084919A (en) * 2013-02-07 2013-05-08 浙江工业大学 Cutting fluid aerial fog micro-scale lubricating method and device
CN103084919B (en) * 2013-02-07 2016-08-03 浙江工业大学 Cutting fluid aerosol micro lubricating method and apparatus
CN103551911A (en) * 2013-11-18 2014-02-05 四川九洲电器集团有限责任公司 Shielding device for atomized cutting fluid
CN103786065A (en) * 2014-02-14 2014-05-14 哈尔滨工业大学 Cutting fluid spraying device
CN105498566A (en) * 2014-09-23 2016-04-20 上海航天设备制造总厂 Gas-liquid two-phase mixed low-temperature nitrogen gas jet flow generation apparatus
CN105498566B (en) * 2014-09-23 2020-11-06 上海航天设备制造总厂 Gas-liquid two-phase flow mixed low-temperature nitrogen jet generating device
CN107538632A (en) * 2016-06-24 2018-01-05 上海新昇半导体科技有限公司 A kind of linear cutting mortar supply system and method
CN107186902A (en) * 2017-06-06 2017-09-22 宁波职业技术学院 A kind of electrostatic spray saw blade cutting machine
CN108214090A (en) * 2018-03-16 2018-06-29 浙江工业大学 The aerosol charge device of electrostatic micro lubricating
CN109648396A (en) * 2019-01-18 2019-04-19 四川大学 External-cooling type micro lubricating manipulator, lathe and lubricating method

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