CN203090909U - Oil bath heating and cooling system - Google Patents
Oil bath heating and cooling system Download PDFInfo
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- CN203090909U CN203090909U CN 201320096801 CN201320096801U CN203090909U CN 203090909 U CN203090909 U CN 203090909U CN 201320096801 CN201320096801 CN 201320096801 CN 201320096801 U CN201320096801 U CN 201320096801U CN 203090909 U CN203090909 U CN 203090909U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种降温系统,尤其涉及一种用于控制反应釜温度的油浴加热及降温系统,主要应用于化工和制药领域。 The utility model relates to a cooling system, in particular to an oil bath heating and cooling system for controlling the temperature of a reactor, which is mainly used in the fields of chemical industry and pharmacy.
背景技术 Background technique
反应釜广泛应用于化工及制药领域,对于需要油浴加热的化学反应,多采用外循环的电加热油浴系统来严格控制其反应温度。采用的技术手段为在反应釜外部设置夹套,管道充满导热油,利用加热器后端的油泵来推动导热油在整个系统中循环,加热反应釜从而使得反应釜升温。 Reactors are widely used in chemical and pharmaceutical fields. For chemical reactions that require oil bath heating, external circulation electric heating oil bath systems are often used to strictly control the reaction temperature. The technical method adopted is to set a jacket outside the reactor, the pipeline is filled with heat transfer oil, and the oil pump at the rear end of the heater is used to push the heat transfer oil to circulate in the whole system, and the reactor is heated to increase the temperature of the reactor.
图1所示为现有技术的油浴加热系统的示意图,反应釜夹套1分别连接进油管4和出油管5,其中进油管4的高度低于出油管5的高度。进油管4、出油管5、油泵2和加热器3构成导热油循环回路。在以被加热的导热油的流向作为限定方向的情况下,出油管5、油泵2和反应釜夹套1均设置在进油管4的下游,油泵2设置于出油管5上且处于反应釜夹套1的下游,油泵2用于推动导热油在整个循环回路中循环。反应釜夹套1的两侧分别连接进油管4和出油管5。加热器3一端与出油管5相连,用于接收来自出油管5的与反应釜进行热交换后的导热油并对其进行再次加热,加热器3的另一端与进油管4相连,在油泵2的推动下,加热后的导热油通过进油管4被输送到反应釜夹套1内,从而再次进行热交换,使反应釜升温并维持一个较高的温度。
Fig. 1 is a schematic diagram of an oil bath heating system in the prior art, a
现有技术存在的问题是只能对反应釜加热,当反应釜内的温度高于预定高度时,无法快速的降温。在一些情况下,如在反应结束后需要降温时,需要将物料转移到其他的反应釜中进行,费时费力。 The problem existing in the prior art is that only the reactor can be heated, and when the temperature in the reactor is higher than the predetermined height, the temperature cannot be rapidly lowered. In some cases, such as when the temperature needs to be lowered after the reaction is completed, the materials need to be transferred to other reactors, which is time-consuming and labor-intensive.
发明内容 Contents of the invention
为解决现有技术中存在的问题,本实用新型的申请人提出一种能够快速降低反应釜温度的系统,即提出一种油浴加热及降温系统。根据本实用新型的油浴加热及降温系统,包括反应釜、套装在反应釜外的反应釜夹套、与反应釜夹套的进油口相连以将导热油输送到反应釜夹套内的进油管、与反应釜夹套的出油口相连以让流出反应釜夹套的导热油流过的出油管、设置在出油管上的油泵以及加热装置,所述加热装置具有进油口和出油口,所述加热装置的进油口与所述出油管连通,所述加热装置的出油口与所述进油管连通,其中,所述油浴加热及降温系统还包括换热装置,所述换热装置具有进油口和出油口,所述换热装置的进油口与所述出油管连通,所述换热装置的出油口与所述进油管连通。 In order to solve the problems existing in the prior art, the applicant of the utility model proposes a system capable of rapidly reducing the temperature of the reactor, that is, an oil bath heating and cooling system. The oil bath heating and cooling system according to the utility model includes a reactor, a reactor jacket set outside the reactor, and an inlet connected to the oil inlet of the reactor jacket to transport the heat transfer oil into the reactor jacket. An oil pipe, an oil outlet connected to the oil outlet of the reactor jacket to allow the heat transfer oil flowing out of the reactor jacket to flow through, an oil pump arranged on the oil outlet pipe, and a heating device, the heating device has an oil inlet and an oil outlet The oil inlet of the heating device communicates with the oil outlet pipe, and the oil outlet of the heating device communicates with the oil inlet pipe, wherein the oil bath heating and cooling system also includes a heat exchange device, the The heat exchange device has an oil inlet and an oil outlet, the oil inlet of the heat exchange device communicates with the oil outlet pipe, and the oil outlet of the heat exchange device communicates with the oil inlet pipe.
优选地,所述换热装置为列管式换热器。 Preferably, the heat exchange device is a shell and tube heat exchanger.
优选地,所述加热装置在其进油口处配备加热装置用阀,所述换热装置在其进油口处配备换热装置用阀。 Preferably, the heating device is equipped with a heating device valve at its oil inlet, and the heat exchange device is equipped with a heat exchange device valve at its oil inlet.
优选地,所述油浴加热及降温系统还包括油气分离器,所述油气分离器设置于所述出油管上,且布置成相对于所述油泵更靠近所述反应釜夹套。 Preferably, the oil bath heating and cooling system further includes an oil-gas separator, and the oil-gas separator is arranged on the oil outlet pipe and arranged closer to the reactor jacket than the oil pump.
根据本实用新型的油浴加热及降温系统,引入了换热装置,通过让导热油流经换热装置,能够使进油管内的导热油的温度迅速的降低,从而使流入反应釜夹套的导热油的温度降低。根据本实用新型的油浴加热及降温系统,还在出油管的靠近反应釜夹套之处配备了油气分离器,当被加热的导热油通过油气分离器时,油气分离器排除导热油中的水汽,同时避免导热油在升温降温的过程中,由于热胀冷缩给密闭的系统造成的破坏。 According to the oil bath heating and cooling system of the utility model, a heat exchange device is introduced. By letting the heat transfer oil flow through the heat exchange device, the temperature of the heat transfer oil in the oil inlet pipe can be rapidly reduced, thereby making the flow into the reactor jacket The temperature of the heat transfer oil decreases. According to the oil bath heating and cooling system of the utility model, an oil-gas separator is also equipped near the jacket of the reaction kettle on the oil outlet pipe. When the heated heat transfer oil passes through the oil-gas separator, the oil-gas separator removes the At the same time, avoid damage to the closed system due to thermal expansion and contraction during the heating and cooling process of the heat transfer oil.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有技术的油浴加热系统的示意图; Fig. 1 is the schematic diagram of the oil bath heating system of prior art;
图2为本实用新型的油浴加热及降温系统的框图。 Figure 2 is a block diagram of the oil bath heating and cooling system of the present invention.
图1-2中: In Figure 1-2:
1、101、反应釜夹套;2、102油泵;3、加热器;4、104、进油管;5、105、出油管;103、加热装置;106、进油管控制阀;107、出油管控制阀;108、换热装置;109、油气分离器;110、加热装置用阀;111、换热装置用阀。 1, 101, reactor jacket; 2, 102 oil pump; 3, heater; 4, 104, oil inlet pipe; 5, 105, oil outlet pipe; 103, heating device; 106, oil inlet pipe control valve; 107, oil outlet pipe control Valve; 108, heat exchange device; 109, oil-gas separator; 110, valve for heating device; 111, valve for heat exchange device.
具体实施方式 Detailed ways
下面将结合附图对本实用新型优选实施例中的技术方案进行清楚、完整地描述,显然,所描述的优选实施例仅仅是本实用新型的优选实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the preferred embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described preferred embodiments are only preferred embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
图2所示为本实用新型的油浴加热及降温系统的框图。本实用新型的油浴加热及降温系统包括反应釜夹套101、进油管104、出油管105、油泵102、加热装置103以及换热装置108。其中反应釜夹套101的进油口与进油管106相连,反应釜夹套101的出油口与出油管105相连,反应釜夹套101套装在反应釜外,导热油通过进油管104进入反应釜夹套101内,以与反应釜发生热交换的方式来控制反应釜的温度,发生热交换后的导热油排出反应釜夹套101并进入出油管105内。为了保证导热油与反应釜充分接触,反应釜夹套101的进油口的高度低于反应釜夹套101的出油口的高度。
Fig. 2 shows the block diagram of the oil bath heating and cooling system of the present utility model. The oil bath heating and cooling system of the present invention includes a
在本实施例中,进油管104、出油管105、油泵102、加热装置103以及换热装置108构成导热油循环回路。在以被加热/降温的导热油的流向作为限定方向的情况下,出油管105、反应釜夹套101和油泵102均设置在进油管104的下游,油泵102设置于出油管105上且处于反应釜夹套1的下游,油泵2用于推动导热油在整个循环回路中循环。
In this embodiment, the
加热装置103具有进油口和出油口,加热装置103的进油口与出油管105连通,用于接收来自出油管105的与反应釜进行热交换后的导热油并对其进行再次加热,加热装置103的出油口与进油管104连通,在油泵102的推动下,加热后的导热油通过进油管104被输送到反应釜夹套101内,从而再次进行热交换,使反应釜升温并维持一个较高的温度。换热装置108具有进油口和出油口,以与加热装置103并联的方式设置在所述进油管104和出油管105之间,即换热装置108的进油口与出油管105连通,用于接收来自出油管105的与反应釜进行热交换后的导热油并对其进行换热降温,换热装置108的出油口与进油管104连通,在油泵102的推动下,经过换热降温的导热油被输送到进油管104内并通过进油管104进入反应釜夹套101内。换热装置108为列管式换热器,其内布满降温介质,设置为导热油走管程,降温介质走壳程。由于本实用新型不是针对列管式换热器自身结构进行的改进,而前述的管程、壳程均为本领域技术人员可以理解的术语,因此不对列管式换热器进行详细描述。
The
在进油管104靠近反应釜夹套101之处以及出油管105靠近反应釜夹套101之处分别设置了进油管控制阀106和出油管控制阀107,所述进油管控制阀106和出油管控制阀107控制导热油的流量。
An oil inlet
此外,加热装置103在其进油口处配备加热装置用阀110,相应地,换热装置108在其进油口处配备换热装置用阀111。在反应釜内的温度高于预期温度的情况下,关闭加热装置用阀110,打开换热装置用阀111,加热装置103停止工作,换热装置108启动,通过热交换将流经换热装置108的导热油的热量带走,从而降低传送到进油管104的导热油的温度,进而降低流入反应釜夹套101内的导热油的温度。
In addition, the
在本实施例中,油浴加热及降温系统还包括油气分离器109,所述油气分离器109设置于出油管105上,初始为放空状态。油气分离器109优选设置成尽量靠近反应釜夹套101。当被加热的导热油通过油气分离器109时,所述油气分离器109排除导热油中的水汽,同时避免导热油在升温降温的过程中,由于热胀冷缩给密闭的系统造成的破坏。
In this embodiment, the oil bath heating and cooling system further includes an oil-
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。 The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108679842A (en) * | 2018-03-22 | 2018-10-19 | 山西能源学院 | A kind of oil bath heating method of local cooling |
| CN110841562A (en) * | 2019-12-15 | 2020-02-28 | 瑞德(新乡)路业有限公司 | A kind of reflux type heat conduction oil circulation device for hot melt kettle |
| CN111649561A (en) * | 2020-06-19 | 2020-09-11 | 山东东辰瑞森新材料科技有限公司 | A secondary heat medium system for a double-cone vacuum drum dryer |
| CN112648736A (en) * | 2020-12-30 | 2021-04-13 | 上海东富龙科技股份有限公司 | A pot-type freeze thawing system for freezing of bio-pharmaceuticals material, unfreeze |
| CN112833623A (en) * | 2021-01-08 | 2021-05-25 | 湖南新威凌新材料有限公司 | Rapid cooling method for vacuum drying equipment |
-
2013
- 2013-03-04 CN CN 201320096801 patent/CN203090909U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108679842A (en) * | 2018-03-22 | 2018-10-19 | 山西能源学院 | A kind of oil bath heating method of local cooling |
| CN110841562A (en) * | 2019-12-15 | 2020-02-28 | 瑞德(新乡)路业有限公司 | A kind of reflux type heat conduction oil circulation device for hot melt kettle |
| CN111649561A (en) * | 2020-06-19 | 2020-09-11 | 山东东辰瑞森新材料科技有限公司 | A secondary heat medium system for a double-cone vacuum drum dryer |
| CN112648736A (en) * | 2020-12-30 | 2021-04-13 | 上海东富龙科技股份有限公司 | A pot-type freeze thawing system for freezing of bio-pharmaceuticals material, unfreeze |
| CN112833623A (en) * | 2021-01-08 | 2021-05-25 | 湖南新威凌新材料有限公司 | Rapid cooling method for vacuum drying equipment |
| CN112833623B (en) * | 2021-01-08 | 2022-07-22 | 湖南新威凌新材料有限公司 | Rapid cooling method for vacuum drying equipment |
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