CN203085290U - Twisted-wire tight pressing machine - Google Patents

Twisted-wire tight pressing machine Download PDF

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Publication number
CN203085290U
CN203085290U CN 201320068770 CN201320068770U CN203085290U CN 203085290 U CN203085290 U CN 203085290U CN 201320068770 CN201320068770 CN 201320068770 CN 201320068770 U CN201320068770 U CN 201320068770U CN 203085290 U CN203085290 U CN 203085290U
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CN
China
Prior art keywords
die sleeve
presses
wheel
assembly
machine
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Expired - Lifetime
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CN 201320068770
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Chinese (zh)
Inventor
肖小勤
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JIANGSU HANDING MACHINERY CO Ltd
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JIANGSU HANDING MACHINERY CO Ltd
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Priority to CN 201320068770 priority Critical patent/CN203085290U/en
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Publication of CN203085290U publication Critical patent/CN203085290U/en
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Abstract

The utility model relates to a twisted-wire tight pressing machine. The machine comprises a branching assembly used for wiring harness guiding, a wire inlet die sleeve assembly which is used to twist a plurality of wiring harnesses and is arranged on a right side of the branching assembly, and at least one pair of tight pressing wheel assemblies which form an included angle mutually, are used to tightly press the wiring harness and are adjacently arranged on the right side of the wire inlet die sleeve assembly. The wire inlet die sleeve assembly and the one pair of tight pressing wheel assemblies are suitable for surrounding a hollow shaft to carry out synchronous rotation. The twisted-wire tight pressing machine can carry out twisting on the wiring harness more than once and carry out compaction on many directions of a twisted cable more than once. Compared to the current twisted-wire tight pressing machine, by using the twisted-wire tight pressing machine of the utility model, a compaction degree is high; a gap between the wiring harnesses in the cable is reduced; a phenomenon that the wire harness is broken is eliminated.

Description

A kind of twisted wire presses machine
Technical field
The utility model relates to a kind of twisted wire and presses machine, can carry out preformed merging and presses entering wire harness before the synnema machine, eliminates the wire harness gap, makes wire harness rounding more.
Background technology
In the cable production process, often need many fine rules are twisted into one thick line cable.Existing synnema machine is mainly finished stranded to many linear speeds in stranded cable process, there is bigger wire harness gap in the cable that is twisted into, and wire harness is stranded not tight, make wire harness scatter easily and the resistance of cable bigger.Existing wire harness hold down gag, mostly be for the cable of producing special shape design or only consider wire harness press process in advance, be not thought of as the synnema machine and form a complete and comprehensive system for collecting real estate fees one and can finish device pre-stranded and compaction process.
The twisted wire that the utility model relates to presses the corollary apparatus of machine as the synnema machine, in technological process, be located at before the synnema machine, carry out to entering many wire harness before the synnema machine that preformed merging compresses, rounding, the cable that makes the synnema machine produce is tightr, intensity is bigger, resistance is littler and can reduce the use of cable Insulation Material, eliminates the fracture of wire phenomenon of cable.
The utility model content
Technical problem to be solved in the utility model provides a kind of twisted wire and presses machine, can carry out preformed merging and compresses entering wire harness before the synnema machine, reduces the wire harness gap, makes wire harness rounding more.
In order to solve the problems of the technologies described above, the utility model provides a kind of twisted wire to press machine, it comprises: the branch line component that is used for the wire harness guiding, be located at the lambda line die sleeve assembly that is used for stranded many wire harness on this minute line component right side, be located at this lambda line die sleeve assembly right side at least one pair of adjacent and mutual intersection that is used to compress wire harness (angle be 90 press the effect optimum when spending) press wheel assembly; Described lambda line die sleeve assembly and the described a pair of wheel assembly that presses are suitable for rotating synchronously around a hollow shaft.
Line component comprised in described minute: at least one distributor plate, a plurality of guide wheels are distributed in the one side at circumferencial direction, described circumferential center on the distributor plate is provided with central through hole, be distributed with the threading via hole that aligns with the outside guided wheel slot of described guide wheel respectively in the center on the distributor plate, described distributor plate is snug fit on the guide rail.
Described lambda line die sleeve assembly comprises: the lambda line die sleeve, it has the manhole that is used for stranded wire harness, the central axis of this manhole is on the central axis of described hollow shaft, and described die sleeve is located on the die sleeve Connection Block, and the die sleeve Connection Block passes through the belt pulley driven rotary by motor.
The described wheel assembly that presses comprises: constitute rectangular frame by screw rodb base that be arranged in parallel and side guide plate, its inside is provided with the concave character type that two opening directions are oppositely arranged and presses wheel seat, respectively press wheel seat and be provided with and press wheel shaft, respectively press wheel shaft and be provided with and press wheel, two press the adjacent cooperation of wheel; Described middle part, outer ring of pressing wheel is provided with the groove that was used for line.
Described right side of pressing wheel assembly is provided with an outlet die sleeve assembly that is used for twice stranded and rounding cable; Described outlet die sleeve assembly comprises: the outlet die sleeve, it has manhole, the central axis of this manhole is on the central axis of described hollow shaft, and described outlet die sleeve is located on the die sleeve Connection Block, and this die sleeve Connection Block passes through the belt pulley driven rotary by another motor.
Described minute line component, lambda line die sleeve assembly, press the central lines of wheel assembly.
The method of work that above-mentioned twisted wire presses machine comprises:
With many wire harness on the wire spool respectively the guide wheel on described minute line component pass corresponding threading via hole, the single line bundle passes the central through hole on the described distributor plate in addition; Then, each wire harness converges in the manhole of lambda line die sleeve assembly;
Simultaneously, control described hollow shaft, lambda line die sleeve assembly, press wheel assembly and rotate synchronously, each wire harness is twisted into a share of cable, and successively enter the wheel assembly that presses of pair of cross setting at least by the interior bone of described hollow shaft, and be compacted into a share of cable and from the output of the right-hand member of described hollow shaft, enter then in the manhole of outlet die sleeve assembly, control outlet die sleeve assembly rotation simultaneously, cable is entered the synnema machine that is suitable for providing tractive effort at rear behind the stranded rounding once more.
With respect to prior art, the technique effect that the utlity model has is:
(1) twisted wire of the present utility model presses machine and can carry out preformed merging to wire harness and compress, and can repeatedly press wire harness at both direction at least, and it is tightr to enter the cable twist that obtains behind the synnema machine;
(2) described minute line component the many wire harness of drawing on the wire spool can be separated, smooth-going, prevent that it is intertwined before stranded;
(3) distributor plate is snug fit on the guide rail, makes distributor plate to move relative to lambda line die sleeve assembly, and distributor plate is placed optimal location; If any a plurality of distributor plates, then its spacing can be set, be convenient to many wire harness smooth transitions;
(4) twisted wire presses machine and is provided with lambda line die sleeve assembly, can carry out stranded to wire harness;
(5) motor rotates by the die sleeve that belt pulley drives lambda line die sleeve assembly, thereby it is stranded to finish wire harness;
(6) the described wheel assembly that presses can press stranded cable, eliminates the gap of wire harness;
(7) press the shape that the groove of taking turns the middle part, outer ring is suitable for cooperating cable,, regulate adjacent two spacings of pressing wheel, produce corresponding compaction forces according to the diameter of stranded back cable;
(8) outlet die sleeve assembly is used for the cable that has pressed is carried out twice stranding and rounding;
(9) another motor rotates by the die sleeve that belt pulley drives outlet die sleeve assembly, by regulating motor speed, cable is carried out rounding;
(10) divide line component, lambda line die sleeve assembly, press the central lines of wheel assembly, outlet die sleeve assembly, guarantee that cable is in stranded and the influence that steadily and not is subjected to unnecessary external force of moving of pressing cable in the process.
Description of drawings
In order to clearly demonstrate innovative principle of the present utility model and than the technical advantage of existing product, below by means of accompanying drawing by using possible embodiment of limiting examples explanation of described principle.In the drawings:
Fig. 1 presses the front elevation of machine for twisted wire;
Fig. 2-1 is lambda line die sleeve assembly and outlet die sleeve assembly front elevation;
Fig. 2-2 is lambda line die sleeve assembly and outlet die sleeve assembly side view;
Fig. 3-1 is for dividing the line component front elevation;
Fig. 3-2 is a separated time assembly side view;
Fig. 4-1 is for pressing the wheel assembly front elevation;
Fig. 4-2 is for pressing the wheel assembly side view;
Fig. 4-3 is for pressing the wheel assembly vertical view.
Embodiment
As shown in Figure 1, twisted wire of the present utility model presses machine and comprises: frame 1, and 2.2KW motor 2, the first is with 3 synchronously, track base 4, guide rail 5 divides line component 6, lambda line die sleeve assembly 7, clutch shaft bearing 8 presses wheel assembly 9, supporting seat 11, outlet die sleeve assembly 12, first belt pulley 13, die sleeve seat 14, the second is with 15 synchronously, 1.5KW motor 16, slide block 17, hollow shaft 18, second belt pulley, 19, the second bearings 20, output shaft 21.
Frame 1 upper left-hand that twisted wire presses machine is provided with two track bases 4, level is provided with guide rail 5 on the track base, two slide blocks 17 are slidingly matched with guide rail 5, on two slide blocks 17 respectively parallel alignment be provided with branch line component 6, frame 1 bottom is provided with 2.2KW motor 2 and 1.5KW motor 16; Frame 1 top parallel two supporting seats 11 that are provided with relatively placed in the middle, hollow shaft 18 pass two supporting seats 11 and are rotatably assorted with it by a pair of clutch shaft bearing 8; Hollow shaft 18 left ends are provided with lambda line die sleeve assembly 7, hollow shaft 18 left ends are provided with second belt pulley 19 near left supporting seat 11 places, second belt pulley 19 is with 3 to be connected with 2.2KW motor 2 by first synchronously, is provided with two couples that adjacent angle becomes 90 degree to be provided with at interval on the hollow shaft 18 and presses wheel assembly 9 between two supporting seats 11; Frame 1 upper right is provided with die sleeve seat 14, output shaft 21 is rotatably assorted with die sleeve seat 14 by second bearing 20, output shaft 21 left ends are provided with outlet die sleeve assembly 12, its right-hand member is provided with first belt pulley 13, output shaft 21 is provided with interior bone, and first belt pulley 13 is with 15 to be connected with 1.5KW motor 16 by second synchronously; Divide line component 6 and lambda line die sleeve assembly 7, hollow shaft 18, press the central lines of wheel assembly 9, outlet die sleeve assembly 12, output shaft 21.
As Fig. 2-1, shown in Fig. 2-2, described lambda line die sleeve assembly 7 is consistent with outlet die sleeve assembly 12 its structures, is made up of die sleeve 701, die sleeve Connection Block 702, die sleeve seat 703, bolt 704, alignment pin 705.Die sleeve 701 inside are provided with the manhole 706 that is used for stranded wire harness, die sleeve 701 is connected by die sleeve seat 703, bolt 704, alignment pin 705 with die sleeve Connection Block 702, and die sleeve Connection Block 702 inside are provided with the installing hole 707 that is connected with hollow shaft 18 left end interference fit.
As Fig. 3-1, shown in Fig. 3-2, line component 6 in described minute, its structure comprises: slide block 17 and distributor plate 604 are connected by screw, six wheel stands 603 all are laid at circumferencial direction on the left side of distributor plate, all are provided with a guide wheel 601 on each wheel stand, are provided with core mould 602 in the central authorities of distributor plate, core mould 602 centers are provided with the central through hole 605 that was used for line, and the distributor plate 604 of each wheel stand radial edges is provided with the threading via hole 606 that aligns with guided wheel slot at the center.
As Fig. 4-1, Fig. 4-2, shown in Fig. 4-3, the described wheel assembly 9 that presses, its structure comprises: two pairs of screw rodb bases that be arranged in parallel 902 constitute rectangular frame with side guide plate 904, the concave character type that two opening directions are oppositely arranged presses wheel seat 905 to be located in the described rectangular frame, pressing plate 901 connects with side guide plate 904 and is used to limit the position of pressing wheel seat 905, all be provided with screw in two pairs of screw rodb bases 902, screw mandrel 903 is connected with screw rodb base 902 by this screw, screw mandrel 903 outer ends and locking nut 910 are by threaded engagement, and the outside end face that presses wheel seat 905 is withstood in its inner.Each presses wheel seat about 905 end and is arranged with through hole, presses wheel shaft 907 and passes this through hole, and its two ends are fixed in by setscrew nut 911 and are pressed on the wheel seat 905, press wheel 906 by bearing pedestal 909, roller bearing 908 with press wheel shaft 907 rollings and cooperate.Press middle part, wheel 906 outer rings and be provided with semi-circular recesses 912, two press on the wheel seat 905 pressing the wheel 906 adjacent cooperations, its semi-circular recesses 912 is oppositely arranged, two press the wheel spacing by regulating the position of both sides screw mandrel 903 relative screw rodb bases 902, make and press wheel seat 905 and in described rectangular frame, be provided with, and be locked by locking nut 910 along pressing plate 901 upper and lower moving.
Twisted wire of the present utility model presses machine and can be used for stranded and press cable by seven wire harness coilings, its course of work comprises: the six roots of sensation wire harness on the wire spool is passed through a left side respectively, six guide wheels 603 that part on the right side on the line component 6 pass six threading via holes 606, the 7th wire harness passes central through hole 605, seven wire harness converge in the manhole 706 of lambda line die sleeve assembly 7,2.2kw motor 2 work simultaneously are with 3 synchronously by first, second belt pulley 9 drives hollow shaft 18, lambda line die sleeve assembly 7, press wheel assembly 9 rotations, seven wire harness are twisted into the interior bone that a share of cable also passes through hollow shaft 18, enter and press that adjacent pressing in wheel 906 the semi-circular recesses 912 is compacted into a share of cable on the wheel assembly 9, after two couple that cable becomes 90 degree to be provided with at interval through adjacent angle is pressed wheel assembly 9, come out through interior bone by hollow shaft 18 right-hand members, enter in the manhole 706 of outlet die sleeve assembly 12,1.5kw motor 16 work simultaneously are by first belt pulley 13, second drives on the output shafts 21 outlet die sleeve assembly 12 rotations with 15 synchronously, the cable quilt is stranded rounding once more, passing the interior bone of output shaft 21 comes out from right-hand member, enter the synnema machine at rear, the tractive effort that wire harness moves comes from the synnema machine.
When above-mentioned twisted wire presses hollow shaft 18 rotation of machine, will drive lambda line die sleeve assembly 7 and two pairs and press wheel assembly 9 and rotate together, its rotating speed is by the 2.2kw Electric Machine Control.Outlet die sleeve assembly 12 rotating speeds are by the 1.5kw Electric Machine Control, the synnema machine rotating speed at its rotating speed and rear is consistent, its objective is after the synnema machine is set lay, its rotating speed will remain unchanged, consistent through the stranded cable that presses machine with synnema machine rotating speed, can guarantee that the lay that the synnema machine is applied on the cable is constant.
Above-mentioned hollow shaft 18 is provided with adjacent angle and becomes two couple of 90 degree interval settings to press wheel assembly 9, its objective is and can two vertical direction of cable be compressed respectively.Each direction is provided with two at interval and presses wheel assembly 9, by repeating to compress the degree that compresses that improves wire harness in the cable, reduces the gap of wire harness.Two semi-circular recesses 912 that press on the wheel 906 are oppositely arranged, be used for by and compress cable, can be according to the quantity of stranded wire harness and thickness, the material of cable, by adjusting the spacing that screw mandrel 903 and locking nut 910 are regulated two semi-circular recesses 912, thereby change thrust to be fit to dissimilar cables.
Guide rail 5 is provided with left and right two branch line components, spacing by left and right minute line component of moving slider 17 adjustings, be used for transition region length between the left and right distributor plate being set according to the wire harness type, make wire harness through this transition region the time, can steadily move and stretching wire harness, be suitable for 7 pairs of wire harness of lambda line die sleeve assembly and carry out stranded.
Lambda line die sleeve assembly 7 is provided with 12 pairings of outlet die sleeve assembly, 7 pairs of wire harness of lambda line die sleeve assembly carry out tentatively stranded, making its strand become one to be suitable for pressing wheel assembly 9 entirely compresses, outlet die sleeve assembly 12 places the rear end of pressing wheel assembly 9, be used for carrying out once more stranded to the cable that has compressed, further eliminate the wire harness gap, make that wire harness is tightr, cable cross section rounding more.
Above-mentioned explanation for the embodiment that uses the utility model innovative principle is for the limiting examples of described principle is provided in the exclusive authority scope that here requires.For example can adjust the number of the threading via hole on the distributor plate according to the quantity of wire harness, adjust the logarithm that hollow shaft tightens pinch roller assembly, adjust the model of heavy-duty motor and low-power machine etc. according to the type of synnema machine according to the difference of wire harness type.

Claims (10)

1. a twisted wire presses machine, it is characterized in that comprising: the branch line component that is used for the wire harness guiding, be located at the lambda line die sleeve assembly that is used for stranded many wire harness on this minute line component right side, be located at least one pair of the adjacent and cross one another wheel assembly that presses that is used to compress wire harness on this lambda line die sleeve assembly right side; Described lambda line die sleeve assembly and the described a pair of wheel assembly that presses are suitable for rotating synchronously around a hollow shaft.
2. twisted wire according to claim 1 presses machine, it is characterized in that: line component comprised in described minute: at least one distributor plate, a plurality of guide wheels are distributed in the one side at circumferencial direction, described circumferential center on the distributor plate is provided with central through hole, is distributed with the threading via hole that aligns with the outside guided wheel slot of described guide wheel respectively in the center on the distributor plate.
3. twisted wire according to claim 2 presses machine, it is characterized in that: described distributor plate is snug fit on the guide rail.
4. twisted wire according to claim 1 presses machine, it is characterized in that: described lambda line die sleeve assembly comprises: die sleeve, and it has the manhole that is used for stranded wire harness, and the central axis of this manhole is on the central axis of described hollow shaft.
5. twisted wire according to claim 4 presses machine, it is characterized in that: described die sleeve is located on the die sleeve Connection Block, and the die sleeve Connection Block passes through the belt pulley driven rotary by motor.
6. twisted wire according to claim 1 presses machine, it is characterized in that the described wheel assembly that presses comprises: constitute rectangular frame by screw rodb base that be arranged in parallel and side guide plate, its inside is provided with the concave character type that two opening directions are oppositely arranged and presses wheel seat, respectively pressing wheel seat is provided with and presses wheel shaft, respectively press wheel shaft and be provided with and press wheel, two press the adjacent cooperation of wheel.
7. twisted wire according to claim 6 presses machine, it is characterized in that: described middle part, outer ring of pressing wheel is provided with the groove that was used for line.
8. twisted wire according to claim 1 presses machine, it is characterized in that: described right side of pressing wheel assembly is provided with an outlet die sleeve assembly that is used for twice stranding and rounding cable; Described outlet die sleeve assembly comprises: die sleeve, and it has manhole, and the central axis of this manhole is on the central axis of described hollow shaft.
9. twisted wire according to claim 8 presses machine, it is characterized in that: described die sleeve is located on the die sleeve Connection Block, and this die sleeve Connection Block passes through the belt pulley driven rotary by another motor.
10. twisted wire according to claim 1 presses machine, it is characterized in that: described minute line component, lambda line die sleeve assembly, press the central lines of wheel assembly.
CN 201320068770 2013-02-06 2013-02-06 Twisted-wire tight pressing machine Expired - Lifetime CN203085290U (en)

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CN 201320068770 CN203085290U (en) 2013-02-06 2013-02-06 Twisted-wire tight pressing machine

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Application Number Priority Date Filing Date Title
CN 201320068770 CN203085290U (en) 2013-02-06 2013-02-06 Twisted-wire tight pressing machine

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103971852A (en) * 2013-02-06 2014-08-06 江苏汉鼎机械有限公司 Stranded wire pressing machine and working method thereof
CN106782892A (en) * 2017-01-13 2017-05-31 杭州华新电力线缆有限公司 A kind of preparation method and equipment of milliken conductor stock block
CN109411155A (en) * 2018-10-23 2019-03-01 成都福斯汽车电线有限公司 A kind of production method for the automobile electric wire improving insulation insertion compact wire
CN113308920A (en) * 2021-07-29 2021-08-27 徐州固特美新材料有限公司 Aluminum-clad steel strand manufacturing, stranding and rolling all-in-one machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103971852A (en) * 2013-02-06 2014-08-06 江苏汉鼎机械有限公司 Stranded wire pressing machine and working method thereof
CN103971852B (en) * 2013-02-06 2016-03-09 江苏汉鼎机械有限公司 A kind of twisted wire compactor and method of work thereof
CN106782892A (en) * 2017-01-13 2017-05-31 杭州华新电力线缆有限公司 A kind of preparation method and equipment of milliken conductor stock block
CN109411155A (en) * 2018-10-23 2019-03-01 成都福斯汽车电线有限公司 A kind of production method for the automobile electric wire improving insulation insertion compact wire
CN113308920A (en) * 2021-07-29 2021-08-27 徐州固特美新材料有限公司 Aluminum-clad steel strand manufacturing, stranding and rolling all-in-one machine
CN113308920B (en) * 2021-07-29 2021-09-21 徐州固特美新材料有限公司 Aluminum-clad steel strand manufacturing, stranding and rolling all-in-one machine

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Granted publication date: 20130724

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