CN203080281U - Superspeed environment-friendly and energy-saving setting machine - Google Patents
Superspeed environment-friendly and energy-saving setting machine Download PDFInfo
- Publication number
- CN203080281U CN203080281U CN 201320031970 CN201320031970U CN203080281U CN 203080281 U CN203080281 U CN 203080281U CN 201320031970 CN201320031970 CN 201320031970 CN 201320031970 U CN201320031970 U CN 201320031970U CN 203080281 U CN203080281 U CN 203080281U
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- heat conduction
- sprocket wheel
- fuel tank
- enviroment
- ultrahigh speed
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Abstract
The utility model relates to the field of setting machines, and in particular relates to a superspeed environment-friendly and energy-saving setting machine. The setting machine comprises a bracket and connecting columns, wherein a plurality of layers of aluminium heat conduction oil tanks are arranged among the connecting columns, and heating tubes are respectively arranged in the heat conduction oil tanks which contain heat conduction oil; two lines of vertically distributed chain wheels are respectively arranged on the outer parts of the opposite two sides of the bracket, chain wheel fixing brackets are respectively arranged inside and outside the bracket, a plurality of layers of guide chain wheels are arranged on each chain wheel fixing bracket, two inlet wheel chains are arranged below the outer parts of the chain wheels, and two chains are respectively wound on the chain wheels through the inlet chain wheels, pass by the guide chain wheels and then pass the chain wheels on the other side so as to form an S-shaped circulation motion; the chains penetrate through parts between every two upper and lower heat conduction oil tanks, pin board seats are arranged on the middle inner sides of the chains, and pin boards are arranged on the pin board seats; and a glass cover is arranged above the bracket. The setting machine has the advantages of uniform material heating, good setting effect, high speed, energy conservation, occupying space conservation, cost saving and long service life of equipment.
Description
Technical field
The utility model relates to the setting machine field, relates in particular to a kind of ultrahigh speed enviroment-protecting energy-saving machine.
Background technology
Traditional high-temperature shaping machine generally is to provide heat oven dry material with conduction oil or other high-temperature materials, and by the walking of rail guidance cloth, the individual layer cloth is only walked in huge space, both wastes energy, and the waste of resource has been caused in place that must be a large amount of again.And heat conduction fuel tank or other provide the device of heat all to be arranged on the bottom, with air-supply arrangement heat is risen, material is heated, heating may be inhomogeneous, cause the qualitative inequality of material, and can cause heat to scatter and disappear, waste energy, and if use boiler to exist blast and fuel to cause the air-polluting problem.If use conduction oil, heat-conducting oil pipes can be because of there not being enough spaces in managing, huge pressure can make the weld of oil pipe cause the oil leaking pollution cloth because of the cause of expanding with heat and contract with cold, the error of heat-generating pipe intensification and cooling is too big, even stop power supply, inner heating wire still can continue temperature to send out and uncontrollable live, and heat-generating pipe belongs to naked light, causes fire in drying course easily.
The utility model content
Problem to be solved in the utility model is that the not environmental protection of existing setting machine, typing speed are slow, the waste resource, may cause dangerous defects, a kind of ultrahigh speed enviroment-protecting energy-saving machine is provided, and its energy-saving and environmental protection, typing is effective, speed is fast, device security is pollution-free.
The described ultrahigh speed enviroment-protecting energy-saving of the utility model embodiment machine, it comprises support and is arranged on the joint pin that described support is interior, connect described support top and the bottom, multilayer aluminum heat conduction fuel tank is set between the joint pin, in the described heat conduction fuel tank heat-generating pipe is set, and is loaded with conduction oil; The outside of the both sides that described support is relative is provided with the sprocket wheel that two rows vertically distribute respectively, interior and the arranged outside sprocket wheel analog bracket of described support, described sprocket wheel is connected on the sprocket wheel analog bracket in the support outside, on the sprocket wheel analog bracket in the support multilayer induction sprocket is set, the outer side-lower of described sprocket wheel is arranged to few two inlet sprocket wheels, two chains pass through described inlet sprocket wheel respectively around the sprocket wheel to the top, guiding by row's induction sprocket, pass through the sprocket wheel of opposite side the top then, around row's induction sprocket to the below, thus, described chain is through repeatedly getting back to described inlet sprocket wheel after the S type circulation walking, thereby material is driven by described chain and walks back and forth up and down, and in the place's discharging of undermost sprocket wheel; Described chain is from passing between two adjacent heat conduction fuel tanks up and down, and inboard, each layer chain middle part is provided with pin holder, on the described pin holder needle plate is set; Described support top is provided with the cloche of a sealing.
Preferably, the distance between two adjacent heat conduction fuel tanks is 4 centimetres up and down.
Preferably, the positive cross section of described cloche is a triangle.
Preferably, it is being 60 centimetres with the distance between adjacent two induction sprockets of one deck.
To further improvement in the technical proposal be, described heat conduction fuel tank is square, and fixedly each is provided with at least four oil sealings to the four sides wall of heat conduction fuel tank upper and lower covers up and down.
To further improvement in the technical proposal be, described heat-generating pipe is electrically connected with a ball valve and temperature controller respectively, and described ball valve is arranged in the described heat conduction fuel tank, and described temperature controller is arranged on outside the described heat conduction fuel tank.
Preferably, described heat conduction fuel tank is connected with described joint pin by a fuel tank analog bracket, and described fuel tank analog bracket is connected by described screw with described joint pin.
Ultrahigh speed enviroment-protecting energy-saving machine described in the utility model, beneficial effect is:
One) use the fastest aluminium alloy of heat conduction to manufacture the fuel tank of sealing fully, the built-in heating pipe conduction oil of heating, make the whole fuel tank upper and lower surface complete uniformity of temperature all around, each fuel tank is temperature-control pressure-control respectively, the temperature control precision guarantees that the pressure in the fuel tank can not make fuel tank be out of shape and leakage of oil because of thermal expansion.
Two) cloth passes through in the heat conduction fuel tank space of 4 centimetres of two distances up and down, is heated evenly, and it is effective to finalize the design; The heat of bottom is piled up rising from level to level, is utilized once more by the cloth of top, and the heat energy that originally slatterns is utilized again, saves about 20 times the energy than legacy equipment.Not oxide etch of superhigh temperature heat-generating pipe, in minimum ten years service life, Ke Jie economizes the expense expenditure and the time of many maintenances.
Three) chain S shape walks back and forth, and has saved the space, and makes full use of heat, the oven dry and more than the high twice of the per hour comparable legacy equipment of typing speed.And saved the dye vat of the dyeing that is useful on and the equipment purchase and the use of cleaning and dewatering operates as ten times of given figures.
Four) use the walking of sprocket wheel and pin holder drive cloth, replace the guide rail of legacy equipment, reduce the wearing and tearing of chain, prolong its service life, chain can not change walking position or de-orbit because of the pulling force of cloth, guarantee to finalize the design to carry out smoothly.
Five) utilize the glass tiltedly be placed on top, the steam that produces during with the oven dry cloth becomes water, and the steam that can be with the moisture in the cloth becomes during through hyperthermia drying reclaims again fully and utilizes, and has both guaranteed the heat loss of not outflowing, and has saved water resource again.
Description of drawings
Accompanying drawing 1 is the side view of present embodiment ultrahigh speed enviroment-protecting energy-saving machine;
Accompanying drawing 2 is the front view of present embodiment ultrahigh speed enviroment-protecting energy-saving machine;
Accompanying drawing 3 is the side view auxiliary view of present embodiment ultrahigh speed enviroment-protecting energy-saving machine;
Accompanying drawing 4 is a present embodiment ultrahigh speed enviroment-protecting energy-saving machine vertical view;
Accompanying drawing 6 is a present embodiment ultrahigh speed enviroment-protecting energy-saving chain bar structural representation;
Accompanying drawing 7 is a present embodiment ultrahigh speed enviroment-protecting energy-saving eedle plate structure schematic diagram;
Accompanying drawing 8 is a present embodiment ultrahigh speed enviroment-protecting energy-saving sump analog bracket structural representation;
Accompanying drawing 9 is a sprocket wheel analog bracket structural representation before the present embodiment ultrahigh speed enviroment-protecting energy-saving machine;
Accompanying drawing 10 is a present embodiment ultrahigh speed enviroment-protecting energy-saving machine intermediate chain wheel analog bracket structural representation;
Accompanying drawing 11 be behind the present embodiment ultrahigh speed enviroment-protecting energy-saving machine between sprocket wheel analog bracket structural representation;
Accompanying drawing 12 is present embodiment ultrahigh speed enviroment-protecting energy-saving machine both sides joint pin structural representations;
Accompanying drawing 13 is a joint pin structural representation in the middle of the present embodiment ultrahigh speed enviroment-protecting energy-saving machine;
Accompanying drawing 14 is one of present embodiment ultrahigh speed enviroment-protecting energy-saving machine conduction oil box structure schematic diagram;
Accompanying drawing 15 is a present embodiment ultrahigh speed enviroment-protecting energy-saving machine conduction oil cover plate structural representation;
Accompanying drawing 16 is a present embodiment ultrahigh speed enviroment-protecting energy-saving machine heat conduction fuel tank side internal structure schematic diagram;
Accompanying drawing 17 is two of a present embodiment ultrahigh speed enviroment-protecting energy-saving machine conduction oil box structure schematic diagram;
Accompanying drawing 18 is a present embodiment ultrahigh speed enviroment-protecting energy-saving machine support structural representation;
Accompanying drawing 19 is present embodiment ultrahigh speed enviroment-protecting energy-saving machine support both sides structural representations;
Accompanying drawing 20 is a present embodiment ultrahigh speed enviroment-protecting energy-saving machine support intermediate structure schematic diagram;
Accompanying drawing 21 is a present embodiment ultrahigh speed enviroment-protecting energy-saving power traction chain cable fairlead structural representation;
Accompanying drawing 22 is a present embodiment ultrahigh speed enviroment-protecting energy-saving chain wheel construction schematic diagram;
Wherein:
1, support 2, sprocket wheel analog bracket 3, middle joint pin
4, heat conduction fuel tank 5, heat-generating pipe 6, sprocket wheel
7, induction sprocket 8, inlet sprocket wheel 9, chain
10, pin holder 11, needle plate 12, cloche
13, ball valve 14, temperature controller 15, screw
16, groove 17, fuel tank analog bracket 18, oil sealing
19, ball valve installing hole 20, heat-generating pipe installing hole 21, preceding sprocket wheel analog bracket
22, both sides joint pin 23, back sprocket wheel analog bracket 24, pin
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, the utility model is described in further detail below in conjunction with accompanying drawing.
Embodiment:
Present embodiment provides a kind of ultrahigh speed enviroment-protecting energy-saving machine, and shown in accompanying drawing 1 ~ 3, it comprises support 1,, joint pin 3 in the middle of inside, support 1 both sides is provided with, its structure is as shown in Figure 13.
Support 1 both sides are provided with vertical both sides joint pin 22, are used to connect the top and the bottom of support 1, and its structure as shown in figure 12.Between the middle joint pin 3 and between both sides joint pin 22 and the middle joint pin 3 multilayer aluminum heat conduction fuel tank 4 is set, heat conduction fuel tank 4 is connected with middle joint pin 3 or both sides joint pin 22 by a fuel tank analog bracket 17, syndeton as shown in Figure 8, fuel tank analog bracket 17 is square, and it is connected by screw 15 with joint pin 3.Distance between two adjacent heat conduction fuel tanks 4 is 4 centimetres up and down, guarantees that the setting machine upper and lower surface all has stable high temperature.Heat conduction fuel tank 4 is square, fixes with screw between each panel.
Shown in accompanying drawing 14,16, fixedly each is provided with at least two grooves 16 to the four sides wall of heat conduction fuel tank upper and lower covers up and down, fixes two oil sealings 18 in the groove 16.As shown in Figure 16, heat-generating pipe installing hole 20 is set on the heat conduction fuel tank 4, the heat-generating pipe 5 of not oxide etch of superhigh temperature is installed in the heat conduction fuel tank 4 by heat-generating pipe installing hole 20.Be loaded with conduction oil in the heat conduction fuel tank 4, drain line also is set on its sidewall.
Each heat-generating pipe 5 is electrically connected with a ball valve that is used to reduce pressure 13 and a temperature controller 14 respectively.As shown in Figure 16, ball valve installing hole 19 is set on the heat conduction fuel tank 4, ball valve 13 is installed in the heat conduction fuel tank 4 by ball valve installing hole 19.
Temperature controller 14 is arranged on heat conduction fuel tank 4 outsides, the pressure in the ball valve 13 control heat conduction fuel tanks 4, the temperature in the temperature controller 14 control heat conduction fuel tanks 4.
The intermediate chain wheel analog bracket is set in the support 1, its structure as shown in Figure 10, support 1 front side is provided with preceding sprocket wheel analog bracket 21, its structure as shown in Figure 9.Rear side is provided with back sprocket wheel analog bracket 23, and its structure as shown in Figure 11.
As shown in Figure 6, each layer chain 9 inboards are provided with pin holder 10, needle plate 11 is set on the pin holder 10, pin holder 10 is installed on the middle part of chain 9, needle plate 11 is also in the centre position of chain 9, thereby the pin on the needle plate 11 24 downwards and remain on the centre position of needle plate 11, as shown in Figure 12, guarantees that material can not break the pin that is used for fixing cloth on the needle plate because of changing direction of travel apart from meeting.As shown in Figure 4, chain 9 is from passing between two adjacent heat conduction fuel tanks 4 up and down, thereby material is driven by chain 9 and pin holder 10 and walks back and forth up and down, from sprocket wheel 6 dischargings of bottom one deck.
With the qualitative of cloth is example, and during work, cloth is entered in the setting machine by chain 9 and pin holder 10 drives from the inlet sprocket wheel 8 of a side, and S shape adds HEAT SETTING back and forth between heat conduction fuel tank 4, at last from undermost sprocket wheel 6 dischargings.
The utility model has the advantages that:
One) use the fastest aluminium alloy of heat conduction to manufacture the fuel tank of sealing fully, the built-in heating pipe conduction oil of heating, make the whole fuel tank upper and lower surface complete uniformity of temperature all around, each fuel tank is temperature-control pressure-control respectively, the temperature control precision guarantees that the pressure in the fuel tank can not make fuel tank be out of shape and leakage of oil because of thermal expansion.
Two) cloth passes through in the heat conduction fuel tank space of 4 centimetres of two distances up and down, is heated evenly, and it is effective to finalize the design; The heat of bottom is piled up rising from level to level, is utilized once more by the cloth of top, and the heat energy that originally slatterns is utilized again, saves about 20 times the energy than legacy equipment.Not oxide etch of superhigh temperature heat-generating pipe, in minimum ten years service life, Ke Jie economizes the expense expenditure and the time of many maintenances.
Three) chain S shape walks back and forth, and has saved the space, and makes full use of heat, the oven dry and more than the high twice of the per hour comparable legacy equipment of typing speed.And saved the dye vat of the dyeing that is useful on and the equipment purchase and the use of cleaning and dewatering operates as ten times of given figures.
Four) use the walking of sprocket wheel and pin holder drive cloth, replace the guide rail of legacy equipment, reduce the wearing and tearing of chain, prolong its service life, chain can not change walking position or de-orbit because of the pulling force of cloth, guarantee to finalize the design to carry out smoothly.
Five) utilize the glass tiltedly be placed on top, the steam that produces during with the oven dry cloth becomes water, and the steam that can be with the moisture in the cloth becomes during through hyperthermia drying reclaims again fully and utilizes, and has both guaranteed the heat loss of not outflowing, and has saved water resource again.
It more than is preferred implementation of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also are considered as protection domain of the present utility model.
Claims (7)
1. a ultrahigh speed enviroment-protecting energy-saving machine comprises support (1) and is arranged on the joint pin (3) that described support (1) is interior, connect described support (1) top and the bottom, it is characterized in that:
Multilayer aluminum heat conduction fuel tank (4) is set between the described joint pin (3), heat-generating pipe (5) is set in the described heat conduction fuel tank (4);
The outside of the both sides that described support (1) is relative is provided with the sprocket wheel (6) that two rows vertically distribute respectively, interior and the arranged outside sprocket wheel analog bracket (2) of described support (1), described sprocket wheel (6) is connected on the sprocket wheel analog bracket (2) in support (1) outside, on the sprocket wheel analog bracket (2) in the described support (1) multilayer induction sprocket (7) is set, the outer side-lower of described sprocket wheel (6) is arranged to few two inlet sprocket wheels (8), two chains (9) pass through described inlet sprocket wheel (8) respectively around the sprocket wheel (6) to the top, guiding by row's induction sprocket (7), pass through the sprocket wheel (6) of opposite side the top then, around row's induction sprocket (7) to the below, thus, described chain (9) is got back to described inlet sprocket wheel (8) after a plurality of S type circulation walkings, thereby material is driven by described chain (9) and walks back and forth up and down, and locates discharging at undermost sprocket wheel (6);
Described chain (9) is from passing between two adjacent heat conduction fuel tanks (4) up and down, and inboard, each layer chain (9) middle part is provided with pin holder (10), and needle plate (11) is set on the described pin holder (10);
Described support (1) top is provided with the cloche (12) of a sealing.
2. ultrahigh speed enviroment-protecting energy-saving machine according to claim 1 is characterized in that:
Distance between two adjacent heat conduction fuel tanks (4) is 4 centimetres up and down.
3. ultrahigh speed enviroment-protecting energy-saving machine according to claim 1 is characterized in that:
The positive cross section of described cloche (12) is a triangle.
4. ultrahigh speed enviroment-protecting energy-saving machine according to claim 1 is characterized in that:
Being positioned at the distance between adjacent two induction sprockets (7) of one deck is 60 centimetres.
5. ultrahigh speed enviroment-protecting energy-saving machine according to claim 1 is characterized in that:
Described heat conduction fuel tank (4) is square, and fixedly each is provided with at least four oil sealings to the four sides wall of heat conduction fuel tank (4) upper and lower covers up and down.
6. ultrahigh speed enviroment-protecting energy-saving machine according to claim 1 is characterized in that:
Described heat-generating pipe (5) is electrically connected with a ball valve (13) and temperature controller (14) respectively, and described ball valve (13) is arranged in the described heat conduction fuel tank (4), and described temperature controller (14) is arranged on outside the described heat conduction fuel tank (4).
7. ultrahigh speed enviroment-protecting energy-saving machine according to claim 1 is characterized in that:
Described heat conduction fuel tank (4) is connected with described joint pin (3) by a fuel tank analog bracket (17), and described fuel tank analog bracket (17) is connected by described screw (15) with described joint pin (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320031970 CN203080281U (en) | 2013-01-21 | 2013-01-21 | Superspeed environment-friendly and energy-saving setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320031970 CN203080281U (en) | 2013-01-21 | 2013-01-21 | Superspeed environment-friendly and energy-saving setting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203080281U true CN203080281U (en) | 2013-07-24 |
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ID=48826139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320031970 Withdrawn - After Issue CN203080281U (en) | 2013-01-21 | 2013-01-21 | Superspeed environment-friendly and energy-saving setting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203080281U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103938402A (en) * | 2013-01-21 | 2014-07-23 | 胡彩艳 | Superspeed environment-friendly and energy-saving setting machine |
| CN109594269A (en) * | 2018-11-15 | 2019-04-09 | 南通市均旺机械科技发展有限公司 | A kind of baking oven vertical circulation needle plate chain and its application method |
-
2013
- 2013-01-21 CN CN 201320031970 patent/CN203080281U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103938402A (en) * | 2013-01-21 | 2014-07-23 | 胡彩艳 | Superspeed environment-friendly and energy-saving setting machine |
| CN103938402B (en) * | 2013-01-21 | 2016-04-06 | 胡彩艳 | Ultrahigh speed enviroment-protecting energy-saving machine |
| CN109594269A (en) * | 2018-11-15 | 2019-04-09 | 南通市均旺机械科技发展有限公司 | A kind of baking oven vertical circulation needle plate chain and its application method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130724 Effective date of abandoning: 20160406 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |