CN203073047U - Integrated protective head tool - Google Patents

Integrated protective head tool Download PDF

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Publication number
CN203073047U
CN203073047U CN201320006499.8U CN201320006499U CN203073047U CN 203073047 U CN203073047 U CN 203073047U CN 201320006499 U CN201320006499 U CN 201320006499U CN 203073047 U CN203073047 U CN 203073047U
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CN
China
Prior art keywords
capsule
protection
opening
unit
tool
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Expired - Fee Related
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CN201320006499.8U
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Chinese (zh)
Inventor
R.E.克莱瓦
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Individual
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Individual
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Priority claimed from US13/231,434 external-priority patent/US8347419B1/en
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Publication of CN203073047U publication Critical patent/CN203073047U/en
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    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B3/00—Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04—Parts, details or accessories of helmets
    • A42B3/10—Linings
    • A42B3/12—Cushioning devices
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42B—HATS; HEAD COVERINGS
    • A42B1/00—Hats; Caps; Hoods
    • A42B1/04—Soft caps; Hoods
    • A42B1/08—Soft caps; Hoods with protection against blows
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C1/00—Manufacturing hats
    • A—HUMAN NECESSITIES
    • A42—HEADWEAR
    • A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C5/00—Fittings or trimmings for hats, e.g. hat-bands

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Helmets And Other Head Coverings (AREA)

Abstract

The utility model provides an integrated protective head tool. The head tool comprises a main body, a bag band and a plurality of protective inserting pieces. The main body is provided with an opening and a crown part and is configured to be matched with the head of a person. The bag band surrounds the opening of the main body, extends to the interior of the main body, and partially extends towards the crown part. The bag band freely floats relative to the main body, is configured to be matched with the head of the person, and comprises a plurality of bags arranged around bottom sutures fixing the bag band on the main body. The protective inserting pieces are configured to be accommodated in the plurality of bags and provide a protective function for the head of the person. The protective inserting pieces are arranged around the bag band in a mutually neighboring mode and extend to the crown part of the main body from the bottom sutures of the bag band.

Description

A fit type protection tool
Technical field
The utility model relates to a tool.More specifically, the utility model relates to the manufacture method of an a kind of fit type protection tool and this zoarium type protection tool.
Background technology
A protection tool can comprise a protection tool of protective cap, crashproof cap, the helmet, safety cap and other type; it provides safeguard function (for example various protection level), to prevent and accident and/or the relevant head injury that various head impact was caused of other intentional act.A protection tool can be used for scope from military affairs/Secure Application, to commercial Application, to the comings and goings of sports until stress-relieving activity.Different application can require different protection levels with movable, and correspondingly requires different tools.
In many cases, can prevent head injury by using a protection tool.Though with work, motion, the relevant head injury of safety and leisure may very serious even threat to life, but some (for example, especially young man) can be because a variety of causes would rather not worn a tool, these reasons comprise that aesthetic property (for example, the look and feel of user), comfortableness (for example, the user wears a tool and feels uncomfortable), the specific suitability of application/activity (for example, a tool that is used for a kind of application/activity is not applicable to another kind of application/activity well) and expense (for example, being used for too costliness of a different movable tool).Also may there be other reason, for example experience level (for example, user sensation very experience is arranged and do not wear a tool).
Aforementioned and other reason or factor can cause some not wear a protection tool activity, and have increased the potential possibility of serious head injury.Therefore, a protection tool should be a purpose so that defencive function to be provided not only, and should be providing cheap, and attractive in appearance, comfortable and safe suitability is purpose, and the user just can be ready to wear and protects a tool like this.Though an existing protection tool provides defencive function, often do not achieve the goal and do not provide cheap, attractive in appearance, comfortable and use specific suitability, thus cause people not wear a protection tool activity, and increased the potential possibility of serious head injury.
The suitability of tool and location are vital for the validity that reduces head injury.In this, extensible tool (for example, ski cap) provides the accurate cooperation of various head dimensions and the shape factor and the convenience of location.Extensible tool can be made by various linings, comprises artificial/synthetic material, natural material, or its mixed combination.Therefore, extensible tool can provide cheap shape factor and quality attractive in appearance, and it can cause the raising of desirability.People for the hope of wearing a protection tool whether in desirability be immeasurable.
Yet, protective material (defencive function) is inserted the method existing problems that keep its quality attractive in appearance in extensible the tool simultaneously.On the one hand, the laminated plastics of hard provides good protection, but thereby volume has destroyed aesthetic property too greatly, and therefore reduce desirability and increased the potential possibility of serious head injury.On the other hand, simple bedding and padding provide good aesthetic property but enough protections are not provided, and have therefore reduced defencive function and have increased the potential possibility of serious head injury.And the manufacturing with extensible tool of enough defencive functions has run into challenge.
Therefore, be desirable to provide combining of a kind of enough defencive function and aesthetic property, make people different more pleasedly when movable wear a protection tool being engaged in, and reduce the potential possibility of major injury.
The utility model content
According to an embodiment, an a kind of protection tool is disclosed.This protection tool comprises main body, capsule band and a plurality of protection plug-in unit.
Main body has opening and bizet.Main body is configured to cooperate with people's head.
The capsule band extends to the inside of main body and partly extends towards bizet around opening.And, the capsule band with respect to main body be free floating and be configured to cooperate with people's head.The capsule band also comprises a plurality of capsules of arranging around the bottom suture that the capsule band is fixed in main body.
A plurality of protection plug-in card configuration become to be contained in a plurality of capsules so that the safeguard function to people's head to be provided.And the protection plug-in unit is arranged adjacent to each other and is extended from the bottom suture of the capsule band bizet to main body around the capsule band.
According to another embodiment, a kind of method of making a protection tool is disclosed.According to this method, provide main body with opening and bizet.Main body is configured to cooperate with people's head.
With the capsule main body that is bonded to seam, make the capsule band extend to the inside of main body and partly extend by the bottom suture towards bizet around opening.And, the capsule band with respect to main body be free floating and be configured to cooperate with people's head.The capsule band also comprises a plurality of capsules of arranging around the bottom suture.
A plurality of protection plug-in units insert in a plurality of capsules so that the safeguard function to people's head to be provided.The protection plug-in unit is arranged adjacent to each other and is extended from the bottom suture of the capsule band bizet to main body around the capsule band.
According to another embodiment, a kind of interior protection plug-in unit of capsule that is contained in a protection tool is disclosed.This protection plug-in unit comprises hard skin, at least one pliable and tough intermediate layer and pliable and tough internal layer.
The hard skin is configured to provide impact resistance.At least one pliable and tough intermediate layer comprises at least a layout of opening.Pliable and tough internal layer is configured to provide buffering.
Outer, at least one intermediate layer and internal layer are sealed, make opening form the air bag of sealing, and this disposition of gasbag becomes around at least one protection plug-in unit to absorb and distribute outer field impact.
To detailed description of illustrative embodiments, these and other objects of the present utility model, target and advantage will become apparent below reading in conjunction with the accompanying drawings.
Description of drawings
Some embodiment illustrate by the mode of example, and are not limited to the figure in the accompanying drawing, wherein:
Fig. 1 illustrates the people who wears according to the exemplary protection tool of first embodiment;
Fig. 2 illustrates the structure of the exemplary protection tool of Fig. 1;
Fig. 3 illustrates the structure of the exemplary capsule in the capsule band of a protection tool of Fig. 2;
Fig. 4 illustrates the structure according to the exemplary protection plug-in unit of first embodiment in the capsule band that is used to insert Fig. 2 and Figure 12;
Fig. 5 illustrates the structure according to the exemplary protection plug-in unit of second embodiment in the capsule band that is used to insert Fig. 2 and Figure 12;
Fig. 6 illustrates the structure according to the exemplary protection plug-in unit of the 3rd embodiment in the capsule band that is used to insert Fig. 2 and Figure 12;
Fig. 7 illustrates the cross section according to the exemplary protection tool of first embodiment of Fig. 1;
Fig. 8 illustrates the cross section that the protection plug-in unit is arranged at the exemplary protection tool of the Fig. 7 in the capsule;
Fig. 9 illustrates the people of a protection tool of wearing Fig. 1, and this tool is broken away to expose and the main body protection plug-in unit relevant with flange (cuff) that protects a tool;
Figure 10 illustrates the cross section according to the protection plug-in unit of first embodiment of Fig. 4, shows in response to the exemplary safeguard function that impacts;
Figure 11 illustrates the people who wears according to the exemplary protection tool of second embodiment;
Figure 12 illustrates the structure of the exemplary protection tool of Figure 11;
Figure 13 illustrates the cross section of the exemplary protection tool of Figure 11;
Figure 14 illustrates the cross section that the protection plug-in unit is arranged at the exemplary protection tool of the Figure 13 in the capsule;
Figure 15 illustrates by structure extensible or the exemplary tube material that elasticity woven fabric (line) is made, and this pipe material can form the protection tool of second embodiment of first embodiment of Fig. 1 or Figure 11 respectively;
Figure 16 illustrates first folding operation that shows along the cross section of the exemplary tube material of Figure 15;
Figure 17 illustrates second folding operation and the sew application that shows along the cross section of the exemplary tube material of Figure 15, so that form main body, flange 106 and the capsule band of Fig. 1;
Figure 18 illustrates the example fabrication method of the exemplary protection tool of Figure 11;
Figure 19 illustrates optional the 3rd folding operation that shows along the cross section of the exemplary tube material of Figure 17 or Figure 18, so that form the flange of the exemplary protection tool of Fig. 1 or Figure 11 respectively;
Figure 20 illustrates bizet and forms operation, so that make the protection tool of Fig. 1 and Figure 11;
Figure 21 illustrates the people who wears according to the exemplary protection tool of the 3rd embodiment;
Figure 22 illustrates the structure of the exemplary protection tool of Figure 21;
Figure 23 illustrates the structure of the exemplary capsule band in the tool of the protection shown in Figure 22;
Figure 24 illustrates the structure of the exemplary capsule in the capsule band of a protection tool of Figure 21;
Figure 25 is illustrated in the protection plug-in unit that keeps in the exemplary capsule of the capsule band shown in Figure 24;
Figure 26 illustrates the cross section of the exemplary protection tool of Figure 21;
Figure 27 illustrates the people of a protection tool of wearing Figure 21, this tool be broken away with expose main body with a protection tool relevant with flange, by the protection plug-in unit of capsule band maintenance;
Figure 28 illustrates the people who wears according to the exemplary protection tool of the 4th embodiment; And
Figure 29 illustrates the cross section of the exemplary protection tool of Figure 28.
The specific embodiment
An a kind of fit type protection tool and manufacture method that should a zoarium type protection tool are disclosed at this.For illustrative purposes, many details have been set forth in the following description, so that the thorough understanding to exemplary embodiment is provided.Yet, for those skilled in the art will be clearly, realization example embodiment and need not all disclosed details.
Fig. 1 illustrates the people 100 who wears according to the exemplary protection tool 102 of first embodiment.A protection tool 102 is configured to provide combining of significant safeguard function and shape factor attractive in appearance, and it has improved wears the wish of protecting a tool 102.More plain ground, a protection tool 102 provide the outward appearance of extensible cap attractive in appearance, provide significant safeguard function simultaneously, the potential possibility that this has promoted the use of a protection tool 102 and has reduced head injury.
A protection tool 102 can be made by artificial/synthetic material, natural material and/or its mixed combination.For example, can use hair, cotton, acrylic fibers, nylon, other is natural or synthetic material and combination thereof.
The protection that an illustrates tool 102 comprises main body 104 and flange 106.Flange 106 can (but needn't) by with the end flange of main body 104 or be crimped on himself and form.A protection tool 102 can be worn to cover people's ear without turn-upsly, perhaps wears partly to cover ear or to be positioned at more than the ear fully flange.In certain embodiments, a protection tool 102 also can be (for example, flange 106 can save) of no flange, and/or main body 104 can be sewed up or be fixed to the brim of a hat.As being described in more detail at this, main body 104 is configured to be engaged on people's the head accurate and attractive in appearancely, and the safeguard function that prevents the head injury that activity caused be engaged in by people 100 is provided.
Will use the activity of protecting a tool 102 can comprise, for example, and dry skating, bicycle, pleasure trip on foot, slide plate, touch football, football, hockey, woman's lacrosse, rock-climbing, skiing, Halfpipe and skating, and other motion and activity.In addition, will use other activity of protecting a tool 102 can comprise, for example, and police, security, military affairs and commercial Application.Aforementioned list movable and non exhaustive, and be engaged in other movable people of not enumerating and can benefit from being incorporated in the safeguard function the shape factor attractive in appearance of providing of a protection tool 102.
Fig. 2 illustrates the structure of the exemplary protection tool 102 of Fig. 1.A protection tool 102 comprises capsule band 201 and a plurality of protection plug-in unit 204.
Capsule band 201 arranges around at least a portion of the inside of a protection tool 102, and is configured to hold and keeps protection plug-in unit 204 with predetermined structure, and this is configured in people 100 and wears that the head to the people provides safeguard function when protecting tool 102.
Capsule band 201 extends towards the summit or the bizet 206 of a protection tool 102 from the bottom suture (Fig. 3, element 310) of a protection tool 102, and making it possible to provides safeguard function to people 100 head.A protection tool 102, and more specifically, the capsule band 201 that combines with protection plug-in unit 204 is configured to cover at least partially or completely forehead, top, temples and the occipitalia of people's head.
Capsule band 201 comprises a plurality of capsules 202, is configured to (for example, size and size are set for) separately and holds and keep to protect plug-in unit 204 accordingly, makes the structure that a plurality of protection plug-in units 204 can be arranged to be scheduled in protecting the capsule band 201 of a tool 102.In certain embodiments, six (6) individual capsules 202 are set in capsule band 201.In other embodiments, can have four (4) to 12 (12) individual capsules 202.In an alternative embodiment, can be provided with still less or the capsule 202 of greater number.
Capsule 202 is adjacent to arrange around capsule band 201, makes protection plug-in unit 204 adjacently to arrange (for example, following another for one), thereby provides subcontinuous safeguard function around a protection tool 102.Hereinafter with reference to Fig. 3 capsule 202 is described in further detail.In certain embodiments, capsule 202 can be arranged equidistantly around capsule band 201.In other embodiments, as described below, capsule 202 can be arranged in different positions around capsule band 201 according to the size and the size that are contained in each protection plug-in unit in the capsule 202.
Protection plug-in unit 204 is configured to be arranged in adjacent to each other in the capsule separately 202 of capsule band 201, thereby provides subcontinuous safeguard function around a protection tool 102.Protection plug-in unit 204 is separately located in or is arranged in the capsule separately 202 of capsule band 201, and can meet the profile of people's head when a protection tool 102 centers on people's head stretching, extension.
In various embodiments, protection plug-in unit 204 is being general triangular in shape, and is shaped form, so that meet the profile of people's head, thereby the bizet of people's head near or connect, provide subcontinuous safeguard function with summit or bizet 206 at a protection tool 102.
In certain embodiments, six (6) individual protection plug-in units 204 can be set.In other embodiments, can have four (4) to 12 (12) individual protection plug-in units 204.In an alternative embodiment, can be provided with still less or the protection plug-in unit 204 of greater number.With reference to Fig. 4-6 protection plug-in unit 204 is described in further detail.
Protection plug-in unit 204 (for example can be set at similar or different sizes and/or size, identical or different triangular piece), make the combination of protection plug-in unit 204 meet the profile of people's head, thereby the bizet of people's head near or connect, provide subcontinuous safeguard function with summit or bizet 206 at a protection tool 102.For example, the protection plug-in unit 204 in the front and/or rear of protecting a tool 102 can be than the wideer triangular piece of all the other triangular pieces between the two.Certainly, also can be other setting.Capsule 202 can be adjusted according to each size of protecting plug-in unit 204.
Fig. 3 illustrates the structure of the exemplary capsule 202 in the capsule band 201 of Fig. 2.Should be noted in the discussion above that as shown in Figure 2, can in capsule band 201, form a plurality of capsules 202.For example, can in capsule band 201, form four (4) to 12 (12) individual capsules 202.Capsule 202 comprises at least one opening 302,304, and is limited by side suture 306,308 and bottom suture 310.
At least one opening 302,304 is configured to protection plug-in unit 204 is contained in the capsule 202.In certain embodiments, be provided with two (2) individual openings, wherein, the top of suture 310 bottom first opening 302 is arranged in first distance, and second opening 304 is arranged in the top of bottom suture 310 with second distance.First and second distance variableizations.For example, topmost boundary (extent) 312(that second opening 304 can be arranged in capsule band 201 for example, the folding line place of capsule band 201).
Second opening 304 can be offset to the front portion or the rear portion of capsule band 201 from the topmost boundary 312 of capsule band 201.For example, second opening 304 can be arranged in the rear portion of the capsule band 201 between the inboard of capsule band 201 and main body 104.As another example, second opening 304 also can be similar to the front portion that first opening 302 is arranged in capsule band 201.
The alternative that also can have other, wherein one or more openings 302,304 are arranged in the rear portion of the capsule band 201 between the inboard of capsule band 201 and main body 104.Such structure both can make protection plug-in unit 204 insert easily, also opening 302,304 that might be ugly can be hidden to the inside of a protection tool 102 simultaneously.
And opening 302,304 roughly is positioned at the center with respect to side suture 306,308.Opening 302,304 is extensible to be contained in the capsule 202 so that will protect plug-in unit 204.Opening 302,304 can form than main body 104 and flange 106 and have more extensibility, inserts in the capsule 202 so that will protect plug-in unit 204.First opening 302 and second opening 304 can have roughly the same size.Alternatively, second opening 304 can be less than first opening 302, makes protection plug-in unit 204 at first enter by bigger opening 302, and the less opening 304 of the top boundary 312 by being positioned at capsule band 201 extends towards the summit or the bizet of a protection tool 102 then.
In other embodiments, one (1) individual opening only is set in capsule 202, is contained in the capsule 202 in order to will protect plug-in unit 204.More specifically, in the various alternative of as above having stated, only second opening 304 can be arranged on capsule band 201 topmost boundary 312(for example, the folding line place of capsule band 201) or depart from topmost boundary 312.
The side suture 306,308 of each capsule 202 roughly partly extends towards the summit or the bizet 206 of a protection tool 102 along the height of capsule band 201 from bottom suture 310.In certain embodiments, side suture 306,308 can roughly extend to first opening 302 in the capsule 202.In other embodiments, side suture 306,308 may extend to second opening 304, and can partially or even wholly extend to the topmost boundary 312 of capsule band 201.
In addition, side suture 306,308 roughly toward each other and towards the protection summit of a tool 102 or bizet 206 tilt.More specifically, 306,308 tiltables of side suture are with angle approaching and that plug-in unit 204 is respectively protected in cooperation, make a plurality of protection plug-in units 204 can be relative to each other remain in separately the capsule 202, and can when people 100 wears protection tool 102, provide subcontinuous safeguard function by the head to the people with predetermined structure.
Side suture 306,308 can be Z groove part line style, provides extensibility with the head around the people.Straight line suture style (for example, using elastica) also can be used for side suture 306,308.For various advantages, can use other suture style.
Bottom suture 310 extends and is configured as along the periphery of capsule band 201 and respectively protects plug-in unit 204 bottom or base are provided, it is near also cooperating the bottom of respectively protecting plug-in unit 204, make a plurality of protection plug-in units 204 can be relative to each other remain in separately the capsule 202, and can when people 100 wears protection tool 102, provide subcontinuous safeguard function by the head to the people with predetermined structure.
Fig. 4 illustrates the structure according to the exemplary protection plug-in unit 204 of Fig. 2 of first embodiment.In first embodiment, exemplary protection plug-in unit 204 comprises one folded four (4) individual layer 402,406,412,418.The layer 402,406,412,418 of protection plug-in unit 204 is configured to provide safeguard function to the people 100 who wears a protection tool 102.
Outermost layer 402 can be durable and hard plastics, and it is configured to provide opposing can cause the impact resistance of the impact of major injury to people 100 head.For example, layer 402 thermoplastic that can be such as Merlon or polymethyl methacrylate (PMMA), thereby other plastics that perhaps enough hard but still deformable can not broken or rupture owing to the impact relevant with accident and/or other people intentional act.The combination of other durable and hard plastics and/or various materials can be used, the impact resistance of the impact of major injury can be caused to people 100 head so that opposing to be provided.
In certain embodiments, outermost layer 402 is for having the Merlon of about 0.09 inch thickness, so that the impact resistance of reply such as the ordinary accident in industry, motion or the stress-relieving activity to be provided.In other embodiments, outermost layer 402 is for having the Merlon of about 0.27 inch thickness, to provide impact resistance (for example, bullet-proof) in such as military affairs, security and/or industrial activity.For example, the thickness of outermost layer 402 and preparation material can be similar with bulletproof glass.The activity of impact resistance and other thickness is provided as required.
Outermost layer 402 can comprise opening or slit 404.In this case, other layer 406,412 and 418 also can comprise opening or slit 410,416 and 420 respectively.Opening 404,410,416 and 420 can be mutually near running through the ventilation slit that protects plug-in unit 204 to provide.Can be provided with and run through the one or more other ventilation slit that protects plug-in unit 204.The position of ventilation slit and size can change.
Intermediate layer 406,412 can be flexible rubber (for example, neoprene), and it is configured to provide buffering and alleviates and disperses (or distribution) impact from outermost layer 402 around protection plug-in unit 204.Can use the combination of other flexible rubber, material and/or material.For example, one or more layers in the intermediate layer 406,412 can be elastomer.What intermediate layer 406,412 can further be provided with each opening 408,414 alternately arranges 409,415.Opening 408,414 can partially or even wholly run through intermediate layer 406,412 and extend.In certain embodiments, opening 408,414 also can be and is built in or embeds the air bag that (for example, does not extend to the surface in intermediate layer 406,412) in the intermediate layer 406,412.In some other embodiment, can save opening 408,414.
When intermediate layer 406,412 was assembled in the protection plug-in unit 204, so that air bag to be provided, this air bag can absorb and disperses impact from outermost layer 402 around protection plug-in unit 204 with 408,414 sealings of each opening.Intermediate layer 406,412 can have bonding plane, makes layer 402,406,412,418 easily to seal relative to each other, so that aforesaid air bag to be provided.In certain embodiments, outermost layer 402 and intermediate layer 406 can use the technology that is called Overmolded (overmolding) to seal.In such embodiments, one or more layers in the layer 412,418 can have the bonding plane that is used to seal.That in various embodiments, can improve or change surrounding layer 406,412 alternately arranges 409,415.Arrange alternately in 409,415 that various the shape and size of each opening 408,414 can be similar and different.
In certain embodiments, intermediate layer 406 can have 0.25 inch thickness, and intermediate layer 412 can have 0.125 inch thickness.In these embodiments, by can be greater than by part from the protection plug-in unit 204 that air bag covered of alternately arranging the opening 414 in 415 from the part of the protection plug-in unit 204 that air bag covered of alternately arranging the opening 408 in 409.In the middle of intermediate layer 406,412, it is possible that substituting thickness, layout and/or cover distributes that yes.For example, the order in intermediate layer 406,412 can be put upside down with respect to outermost layer 402 and innermost layer 418.
Be important to note that, arrange that alternately 409,415 make the pith that the air bag that formed by various openings 408,414 can covered protection plug-in unit 204, so as around protection plug-in unit 204 provide improvement, to absorption and dispersion (or distribution) from the impact of outermost layer 402.In certain embodiments, the air bag that is formed by various openings 408,414 can be continuous to the covering of protecting plug-in unit 204.More specifically, arrange that alternately 409 opening 408 is roughly not overlapping and roughly adjacent with the opening 414 of alternately arranging 415, (or covering) has air bag to make the pith of protection plug-in unit 204 to be provided with, thereby strengthen absorption and dispersion (for example skew), to alleviate or to eliminate the possibility of serious head injury around at least one protection plug-in unit 204 impact.
The buffering that innermost layer 418 is configured to provide extra and with intermediate layer 406,412 sealings or be sealed between outermost layer 402 and the innermost layer 418.Innermost layer 418 can be the thickness that flexible rubber (for example, neoprene) also can have 0.0625 inch.Can use other flexible rubber or other material.For example, innermost layer 418 can be elastomer.In certain embodiments, can save innermost layer 418.
In various embodiments, innermost layer 418 can cover especially intermediate layer 412 of intermediate layer 406,412(partially or completely).Innermost layer 418 can cover the specific part in intermediate layer 412, such as bottom, middle part, top or other parts.For example, innermost layer 418 can cover the bottom (for example, 25% to 50%, perhaps greater or lesser scope) in intermediate layer 412.As another example, the part that innermost layer 418 can cover comprising of intermediate layer 412 of one or more openings 414 (for example, the layout 415 of part or all of opening 414), opening 414 is arranged such as bottom, middle part, top or other parts around intermediate layer 412.
Fig. 5 illustrates the structure according to the exemplary protection plug-in unit 204 of Fig. 2 of second embodiment.In a second embodiment, exemplary protection plug-in unit 204 comprises one folded three (3) individual layer 502,508,516.The layer 502,508,516 of protection plug-in unit 204 is configured to provide safeguard function to the people 100 who wears a protection tool 102.
Outermost layer 502 can be durable and hard plastics, and it is configured to provide opposing can cause the impact resistance of the impact of major injury to people 100 head.For example, outermost layer 502 can be the thermoplastic such as Merlon, thus other plastics that perhaps enough hard but still deformable can not broken or rupture owing to the impact relevant with accident and/or other people intentional act.The combination of other durable and hard plastics or material can be used, the impact resistance of the impact of major injury can be caused to people 100 head so that opposing to be provided.
In certain embodiments, outermost layer 502 is for having the Merlon of about 0.09 inch thickness, so that the impact resistance of the ordinary accident in reply such as motion, industry or the stress-relieving activity to be provided.In other embodiments, outermost layer 502 is for having the Merlon of about 0.27 inch thickness, to provide impact resistance (for example, bullet-proof) in such as military affairs, security and/or industrial activity.For example, the thickness of outermost layer 502 and preparation material can be similar with bulletproof glass.The activity of impact resistance and other thickness is provided as required.
Outermost layer 502 can comprise opening or slit 504,506.In this case, other layer 508,516 also can comprise corresponding opening or slit 512,514,518,520 respectively.Opening or slit 504,506,512,514,518,520 can provide and run through the ventilation slit that protects plug-in unit 204.The quantity of ventilation slit, position and size can change.
Intermediate layer 508 can be flexible rubber (for example, neoprene), and it is configured to provide buffering and alleviates and disperse impact from outermost layer 502 around protection plug-in unit 204.Can use other flexible rubber or other material.For example, intermediate layer 508 can be elastomer.Intermediate layer 508 can be provided with the layout 511 of opening 510.Opening 510 can partially or even wholly run through intermediate layer 508 and extend.In certain embodiments, opening 510 also can be and is built in or embeds the air bag that (for example, does not extend to the surface in intermediate layer 508) in the intermediate layer 508.In some other embodiment, can save opening 510.
Intermediate layer 508 also can have bonding plane, so that be assembled into when protecting in the plug-in unit 204 in intermediate layer 508, can easily opening 510 be sealed so that air bag to be provided, and this air bag can be around protecting plug-in unit 204 absorptions and the dispersion impact from outermost layer 502.In certain embodiments, outermost layer 502 and intermediate layer 508 can be used and be called Overmolded technology and seal.In such embodiments, other layer 516 can have the bonding plane that is used to seal.In various embodiments, arrange that 511 can change.
In certain embodiments, layer 508 thickness that can have between about 0.0625 inch to about 0.1875 inch.That yes is possible for the substituting thickness in intermediate layer 508.Be important to note that, arrange that 511 make the pith that the air bag that formed by opening 510 can covered protection plug-in unit 204, so that provide absorption and dispersion from the impact of outermost layer 502 around protecting plug-in unit 204.
The buffering that innermost layer 516 is configured to provide extra and with intermediate layer 508 sealings or be sealed between outermost layer 502 and the innermost layer 516.Innermost layer 516 can be the thickness that flexible rubber (for example, neoprene) also can have 0.0625 inch.Can use other flexible rubber or other material.For example, innermost layer 516 can be elastomer.In certain embodiments, can save innermost layer 516.
In various embodiments, innermost layer 516 can cover intermediate layer 508 partially or completely.Innermost layer 516 can cover the specific part in intermediate layer 508, such as bottom, middle part, top or other parts.For example, innermost layer 516 can cover the bottom (for example, 25% to 50%, perhaps greater or lesser scope) in intermediate layer 508.As another example, the part that innermost layer 516 can cover comprising of intermediate layer 508 of one or more openings 510 (for example, the layout 511 of part or all of opening 510), opening 510 is arranged such as bottom, middle part, top or other parts around intermediate layer 508.
Fig. 6 illustrates the structure according to the exemplary protection plug-in unit 204 of Fig. 2 of the 3rd embodiment.In the 3rd embodiment, exemplary protection plug-in unit 204 also comprises one folded three (3) individual layer 602,608,616.The layer 602,608,616 of protection plug-in unit 204 is configured to provide safeguard function to the people 100 who wears a protection tool 102.
Outermost layer 602 can be durable and hard plastics, and it is configured to provide opposing can cause the impact resistance of the impact of major injury to people 100 head.For example, outermost layer 602 can be the thermoplastic such as Merlon, thus other plastics that perhaps enough hard but still deformable can not broken or rupture owing to the impact relevant with accident and/or other people intentional act.The combination of other durable and hard plastics or material can be used, the impact resistance of the impact of major injury can be caused to people 100 head so that opposing to be provided.
In certain embodiments, outermost layer 602 is for having the Merlon of about 0.09 inch thickness, so that the impact resistance of the ordinary accident in reply such as motion, industry or the stress-relieving activity to be provided.In other embodiments, outermost layer 602 is for having the Merlon of about 0.27 inch thickness, to provide impact resistance (for example, bullet-proof) in such as military affairs, security and/or industrial activity.For example, the thickness of outermost layer 602 and preparation material can be similar with bulletproof glass.The activity of impact resistance and other thickness is provided as required.
Outermost layer 602 can comprise opening or slit 604,606.In this case, other layer 608,616 also can comprise corresponding opening or slit 612,614,618,620 respectively.Opening 604,606,612,614,618,620 can provide and run through the ventilation slit that protects plug-in unit 204.The quantity of ventilation slit, position and size can change.
Intermediate layer 608 can be flexible rubber (for example, neoprene), and it is configured to provide buffering and alleviates and disperse impact from outermost layer 602 around protection plug-in unit 204.Can use other flexible rubber or other material.For example, intermediate layer 608 can be elastomer.More specifically, intermediate layer 608 can be provided with the layout 611 of opening 610.Opening 610 can partially or even wholly run through intermediate layer 608 and extend.In certain embodiments, opening 610 also can be and is built in or embeds the air bag that (for example, does not extend to the surface in intermediate layer 608) in the intermediate layer 608.In some other embodiment, can save opening 610.
Intermediate layer 608 can have bonding plane, so that be assembled into when protecting in the plug-in unit 204 in intermediate layer 608, can easily opening 610 be sealed so that air bag to be provided, and this air bag can be around protecting plug-in unit 204 absorptions and the dispersion impact from outermost layer 602.In certain embodiments, outermost layer 602 and intermediate layer 608 can be used and be called Overmolded technology and seal.In such embodiments, other layer 616 can have the bonding plane that is used to seal.In various embodiments, arrange that 611 can change.Capsule among the 3rd embodiment has the shape or the oval in shape (not having acute angle) of circle more, and it can provide around protection plug-in unit 204 the uniform more of impact from outermost layer 602 distributed or dispersion.
In certain embodiments, layer 608 thickness that can have between about 0.0625 inch to about 0.1875 inch.That yes is possible for the substituting thickness in intermediate layer 608.Be important to note that, arrange that 611 make the pith that the air bag that formed by opening 610 can covered protection plug-in unit 204, so that provide absorption and dispersion from the impact of outermost layer 602 around protecting plug-in unit 204.
The buffering that innermost layer 616 is configured to provide extra and with intermediate layer 608 sealings or be sealed between outermost layer 602 and the innermost layer 616.Innermost layer 616 can be the thickness that flexible rubber (for example, neoprene) also can have 0.0625 inch.Can use other flexible rubber or other material.For example, innermost layer 616 can be elastomer.In certain embodiments, can save innermost layer 616.
In various embodiments, innermost layer 616 can cover intermediate layer 608 partially or completely.Innermost layer 616 can cover the specific part in intermediate layer 608, such as bottom, middle part, top or other parts.For example, innermost layer 616 can cover the bottom (for example, 25% to 50%, perhaps greater or lesser scope) in intermediate layer 608.As another example, the part that innermost layer 616 can cover comprising of intermediate layer 608 of one or more openings 610 (for example, the layout 611 of part or all of opening 610), opening 610 is arranged such as bottom, middle part, top or other parts around intermediate layer 608.
Fig. 7 illustrates the cross section according to the exemplary protection tool 102 of first embodiment of Fig. 1.
A protection tool 102 that comprises main body 104, flange 106 and capsule band 201 can be weaved by the continuous weaving process on loom or other automatic loom and forms.The main body 104 and the flange 106 of tool 102 can be formed by line with first thickness 702 and/or fabric knitting.
In continuous weaving process, have the line of first thickness 702 and/or fabric can be with the line with second thickness 704 and/or fabric at approximate location 708 automatic connections to form capsule band 201, make a protection tool 102 have continuous and/or whole structure.For example, first thickness 702 can be about 0.25 inch, and second thickness 704 can be about 0.03 inch.Certainly, can use other first and second thickness 702,704.Yet, be noted that, purpose is to provide the capsule band 201 that has minimum thickness with respect to the thickness of main body 104, also provides simultaneously protection plug-in unit 204 is contained in the extensibility in the capsule band 201 and will protects plug-in unit 204 to remain on durability/intensity in the capsule band 201.
In the topmost boundary 312 of capsule band 201, with capsule band 201 folding (for example, in capsule band 201, folding line being set).More specifically, the end 706 of capsule band 201 is rolled or is folded to the inside of a protection tool 102, and more specifically to the inside of main body 104, and roughly 708 use bottom sutures 310 catching or anchor portion 706, thereby make capsule band 201 and determine the profile of capsule band 201 from main body 104 and flange 106 in the position.
Go out as shown, capsule band 201 is free floatings with respect to the main body 104 of a protection tool 102, make capsule band 201 can be various head dimensions provide the application of a plurality of protection plug-in units 204 specific or cooperate accurately and locate, to alleviate effectively and/or to eliminate head injury.As mentioned before, the one or both in the opening 302,304 can be set, insert in the capsule 202 to allow protection plug-in unit 204.
As further shown, second thickness 704 can (for example reduce from first thickness 702, from first thickness 702 reduce roughly half or littler), make enough spaces of protecting plug-in unit 204 in order to hold can be provided in the capsule 202 of capsule band 201, thereby provide attractive in appearance, comfortable and cheap shape factor, it can cause protecting the desirability of a tool 102 and the raising of availability, thereby alleviates and/or eliminate head injury.
Fig. 8 illustrates the cross section that protection plug-in unit 204 is arranged in the exemplary protection tool 102 of the Fig. 7 in the capsule 202.
Go out as shown, bottom suture 310 also provides in order to will protect plug-in unit 204 and has remained on bottom in the capsule 202.As mentioned before, if protect plug-in unit 204 or by opening 304(two (2) individual openings be set subsequently by opening 302) insert in the capsule 202 of capsule band 201, if perhaps by opening 304(one (1) individual opening only is set) insert in the capsule 202 of capsule band 201.
Opening 302,304 is extensible, is contained in (for example, based on the extensible materials of making a protection tool 102) in the capsule 202 so that will protect plug-in unit 204.Therefore, in case protection plug-in unit 204 is contained in the capsule 202, opening 304 can be around the triangular shaped formation profile of protection plug-in unit 204, will protect plug-in unit 204 maintenances or to be fixed in the capsule 202.
As further shown, the capsule band 201 that is inserted with protection plug-in unit 204 is free floatings with respect to the main body 104 of protecting a tool 102, make capsule band 201 (for example can be various head dimensions, head 802 such as people 100) provide the application of a plurality of protection plug-in units 204 specific or cooperate accurately and locate, to alleviate effectively and/or to eliminate head injury.
And, compare with first thickness 702, second thickness 704 is provided for protecting the space of plug-in unit 204 in the capsule 202 of capsule band 201, so that attractive in appearance, comfortable and cheap shape factor is provided, it can cause protecting the desirability of a tool 102 and the raising of availability, thereby alleviates and/or eliminate head injury.
Fig. 9 illustrates the people 100 of a protection tool 102 of wearing Fig. 1, and this tool is broken away to expose or the protection plug-in unit 204 relevant with main body 104 and flange 106 be shown.
A plurality of protection plug-in units 204 are by capsule band 201, and are more specifically fixed around people 100 head by each capsule 202 of capsule band 201, and meet or form the profile of people 100 head, thereby provide safeguard function to forehead, top, temples and the occipitalia of people's head.
Protection plug-in unit 204 is provided at subcontinuous safeguard function between the protection plug-in unit 204 around the periphery of capsule band 201 and until the summit or the bizet 206 that protect a tool 102.
Figure 10 illustrates the cross section according to the protection plug-in unit 204 of first embodiment of Fig. 4, so that exemplary safeguard function to be shown.
Go out as shown, exemplary impact 1002 is passed to the protection plug-in unit 204 shown in the cutaway view of Fig. 9.More specifically, impacting 1002 can intentionally be applied to outermost layer 402 by accident or by other people, and outermost layer 402 deformables are not still broken or ruptured.As described below, 1002 the power of impacting is absorbed by layer 402,406,412,418 and distributes or disperse.
Pressure bladder 408,414 in each intermediate layer 406,412 distributes or disperses impact 1002 around protection plug-in unit 204 shown in arrow 1004,1006,1008.More specifically, the power of impact 1002 can not be fully continuous by air bag 408,414.When the air of sealing (or capture) in air bag 408,414 impacted 1002 compressions, air bag 408,414 was to the power of 402,406,412,418 skew of layer on every side that are adjacent to air bag 408,414 or distribution part impact 1002.The air that is captured makes pliable and tough intermediate layer 406,412 and innermost layer 418 distortion.The power of these layers 406,412 absorption portion impact 1002 provides buffering with the head to people 100, and the power of part impact simultaneously 1002 is also disperseed on outermost layer 402 and spread.
Figure 11 illustrates the people 100 who wears according to the exemplary protection tool 1102 of second embodiment.A protection tool 1102 is configured to provide combining of significant safeguard function and shape factor attractive in appearance, and it has improved wears the wish of protecting a tool 1102.More plain ground, a protection tool 1102 provide the outward appearance of extensible cap attractive in appearance, provide significant safeguard function simultaneously, the potential possibility that this has promoted the use of a protection tool 1102 and has reduced head injury.
A protection tool 1102 can be made by artificial/synthetic material, natural material and/or its mixed combination.For example, can use hair, cotton, acrylic fibers, nylon, other natural/synthetic material and combination thereof.The protection that an illustrates tool 1102 comprises main body 1104 and flange 1106.Flange 1106 can (but needn't) by with the end flange of main body 1104 or be crimped on himself and form.In certain embodiments, a protection tool 1102 also can be (for example, flange 1106 can save) of no flange, and/or main body 1104 can be sewed up or be fixed to the brim of a hat.A protection tool 1102 can be worn to cover people's ear without turn-upsly, perhaps wears partly to cover ear or to be positioned at more than the ear fully flange.
Main body 1104 is configured to be engaged on people's the head accurate and attractive in appearancely, and the safeguard function that prevents the head injury that activity caused be engaged in by people 100 is provided.The activity that will use a protection tool 1102 can comprise, for example, dry skating, bicycle, pleasure trip on foot, slide plate, touch football, football, hockey, woman's lacrosse, rock-climbing, skiing, Halfpipe and skating, and other motion as described herein and activity.
Figure 12 illustrates the structure of the exemplary protection tool 1102 of Figure 11.A protection tool 1102 comprises capsule band 1201 and a plurality of protection plug-in unit 204.In this second embodiment, capsule band 1201 can separate with a tool 1102 provides (for example, weaving), connects (for example, sewing up) then to a protection tool 1102.
And, in various other embodiment, for example lining can be made or be provided as to capsule band 1201, it can keep separating with a protection tool 1102, make and will protect a tool 1102(or other cap, cap etc.) be worn over lining (for example the capsule band 1201) with the protection plug-in unit 204 assembly on the time, can finish the protection tool 1102 formation.
Now with further reference to Figure 12, capsule band 1201 is arranged around at least a portion of the inside of a protection tool 1102, and be configured to hold and keeps protection plug-in unit 204 with predetermined structure, this is configured in people 100 and wears that the head to the people provides safeguard function when protecting tool 1102.
Capsule band 1201 extends towards the summit or the bizet 1216 of a protection tool 1102 from the bottom suture 1210 of a protection tool 1102, and making to provide safeguard function to people 100 head.A protection tool 1102, and more specifically, the capsule band 1201 that combines with protection plug-in unit 204 is configured to cover at least partially or completely forehead, top, temples and the occipitalia of people's head.
Capsule band 1201 comprises a plurality of capsules 1202, and each free side seams line 1206,1208 and bottom suture 1210 limit.Each capsule 1202 is configured to (for example, size and size are set for) and holds and keep to protect plug-in unit 204 accordingly, makes the structure that a plurality of protection plug-in units 204 can be arranged to be scheduled in protecting the capsule band 1201 of a tool 1102.In certain embodiments, six (6) individual capsules 1202 are set in capsule band 1201.In other embodiments, can have four (4) to 12 (12) individual capsules 1202.In an alternative embodiment, can be provided with still less or the capsule 1202 of greater number.
A plurality of capsules 1202 are adjacent to arrange around capsule band 1201, make protection plug-in unit 204 adjacently to arrange (for example, following another for one), thereby provide subcontinuous safeguard function around a protection tool 1102.In certain embodiments, capsule 1202 can be arranged equidistantly around capsule band 1201.In other embodiments, capsule 1202 can be arranged in different positions around capsule band 1201 according to the size and the size that are contained in each protection plug-in unit in the capsule 1202.
Each capsule 1202 comprises at least one opening 1212,1214, and opening is configured to protection plug-in unit 204 is contained in the capsule 1202.In certain embodiments, be provided with two (2) individual openings, wherein, the top of suture 1210 bottom first opening 1212 is arranged in first distance, and second opening 1214 is arranged in the top of bottom suture 1210 with second distance.First and second distance variableizations.For example, the topmost boundary 1218(that second opening 1214 can be arranged in capsule band 1201 for example, the folding line place of capsule band 1201).
Second opening 1214 can be offset to the front portion or the rear portion of capsule band 1201 from the topmost boundary 1218 of capsule band 1201.For example, second opening 1214 can be arranged in the rear portion of the capsule band 1201 between the inboard of capsule band 1201 and main body 1104.As another example, second opening 1214 also can be similar to the front portion that first opening 1212 is arranged in capsule band 1201.The alternative that also can have other, wherein one or more openings 1212,1214 are arranged in the rear portion of the capsule band 1201 between the inboard of capsule band 1201 and main body 1104.Such structure both can make protection plug-in unit 204 insert easily, also opening 1212,1214 that might be ugly can be hidden to the inside of a protection tool 1102 simultaneously.
And opening 1212,1214 can roughly be positioned at the center with respect to side suture 1206,1208. Opening 1212,1214 is extensible to be contained in the capsule 1202 so that will protect plug-in unit 204. Opening 1212,1214 can form than main body 1104 and have more (or more not tool) extensibility.First opening 1212 and second opening 1214 can have roughly the same size.Alternatively, second opening 1214 can be less than first opening 1212, make protection plug-in unit 204 at first enter by bigger opening 1212, the less opening 1214 of the top boundary 1218 by being positioned at capsule band 1201 extends towards the summit or the bizet 1216 of a protection tool 1102 then.First opening 1212 and second opening 1214 relative to each other and with respect to main body 1104 and flange 1106 also can have identical or different stretching, extension level.
In other embodiments, one (1) individual opening only is set in capsule 1202, is contained in the capsule 1202 in order to will protect plug-in unit 204.More specifically, in the various alternative of as above having stated, only second opening 1214 can be arranged on capsule band 1201 topmost boundary 1218(for example, the folding line place of capsule band 1201) or depart from topmost boundary 1218.
The side suture 1206,1208 of each capsule 1202 roughly partly extends towards the summit or the bizet 1216 of a protection tool 1102 along the height of capsule band 1201 from bottom suture 1210.In certain embodiments, side suture 1206,1208 can roughly extend to first opening 1212 in the capsule 1202.In other embodiments, side suture 1206,1208 may extend to second opening 1214, and can partially or even wholly extend to the topmost boundary 1218 of capsule band 1201.
In addition, side suture 1206,1208 roughly toward each other and towards the protection summit of a tool 1102 or bizet 1216 tilt.More specifically, 1206,1208 tiltables of side suture are with angle approaching and that plug-in unit 204 is respectively protected in cooperation, make a plurality of protection plug-in units 204 can be relative to each other remain in separately the capsule 1202, and can when people 100 wears protection tool 1102, provide subcontinuous safeguard function by the head to the people with predetermined structure.
Side suture 1206,1208 can be Z groove part line style, provides extensibility with the head around the people.Straight line suture style (for example, using elastica) also can be used for side suture 1206,1208.For various advantages, can use other suture style.
Bottom suture 1210 can be Z groove part line style and extends along the periphery of capsule band 1201.The bottom suture 1210 be configured as respectively protect plug-in unit 204 provide the bottom or base, respectively protect the bottom of plug-in unit 204 with approaching and cooperation, make a plurality of protection plug-in units 204 can be relative to each other remain in separately the capsule 1202, and can when people 100 wears protection tool 1102, provide subcontinuous safeguard function by the head to the people with predetermined structure.
Describe in detail more as following, the capsule band 1201 that bottom suture 1210 also is configured to separately to weave or to make is fixed to the inside of a protection tool 1102.As indicated above, capsule band 1201 can be made or is provided as and protect the lining that a tool 1102 separates, make and will protect a tool 1102(or other cap, cap etc.) be worn over lining (for example the capsule band 1201) with the protection plug-in unit 204 assembly on the time, can finish the protection tool 1102 formation.In this case, bottom suture 1210 can be applied to capsule band 1201, to seal and to finish the capsule 1202 of capsule band 1201.
Protection plug-in unit 204 is configured to be arranged in adjacent to each other in the capsule separately 1202 of capsule band 1201, thereby provides subcontinuous safeguard function around a protection tool 1102.Protection plug-in unit 204 is separately located in or is arranged in the capsule separately 1202 of capsule band 1201, and can meet the profile of people's head when a protection tool 1102 centers on people's head stretching, extension.
Abovely protection plug-in unit 204 has been described in further detail with reference to Fig. 4-6.In certain embodiments, six (6) individual protection plug-in units 204 can be set.In other embodiments, can have four (4) to 12 (12) individual protection plug-in units 204.In different embodiment, can be provided with still less or the protection plug-in unit 204 of greater number according to the quantity of capsule 1202.
Figure 13 illustrates the cross section according to the exemplary protection tool 1102 of second embodiment of Figure 11.
Capsule band 1201 can be weaved by first weaving process on loom or other automatic loom and form, and can be formed by line with first thickness 1302 and/or fabric knitting.
Main body 1104 and flange 1106 can be weaved by second weaving process on loom or other automatic loom and form, and capsule band 1201 can be connected to main body 1104 and flange 1106 subsequently.A protection tool 1102 can not have flange, so capsule band 1201 can be connected to main body 1104.First and second weaving process can be side by side, sequentially or can carry out in the different time.The main body 1104 and the flange 1106 of a protection tool 1102 can be formed by line with second thickness 1304 and/or fabric knitting.
Second thickness 1304 can (for example reduce from first thickness 1302, from first thickness 1302 reduce roughly half or littler), make enough spaces of protecting plug-in unit 204 in order to hold can be provided in the capsule 1202 of capsule band 1201, thereby provide attractive in appearance, comfortable and cheap shape factor, it can cause protecting the desirability of a tool 1102 and the raising of availability, thereby alleviates and/or eliminate head injury.First thickness 702 and second thickness 704 that first thickness 1302 and second thickness 1304 can illustrate with first embodiment about the tool of the protection among Fig. 7 102 are identical or different.
After carrying out second weaving process, capsule band 1201 is connected or fixed to a protection tool 1102 to form capsule band 1201 by end 1306, makes a protection tool 1102 can hold and keep a plurality of protection plug-in units 204 in the capsule 1202 of capsule band 1201.
In the topmost boundary 1218 of capsule band 1201, with capsule band 1201 folding (for example, in capsule band 1201, folding line being set).More specifically, the end 1306 of capsule band 1201 is fixed to a protection tool 1102 by bottom suture 1210, if thereby make capsule band 1201 and flange 1106(is provided with), and if be provided with from main body 1104 and flange 1106() determine the profile of capsule band 1201.
Go out as shown, capsule band 1201 is free floatings with respect to the main body 1104 of a protection tool 1102, make capsule band 1201 can be various head dimensions provide the application of a plurality of protection plug-in units 204 specific or cooperate accurately and locate so that alleviate effectively and/or eliminate head injury.As mentioned before, the one or both in the opening 1212,1214 can be set, insert in the capsule 1202 to allow protection plug-in unit 204.
As further shown, second thickness 1304 can (for example reduce from first thickness 1302, from first thickness 1302 reduce roughly half or littler), make enough spaces of protecting plug-in unit 204 in order to hold can be provided in the capsule 1202 of capsule band 1201, thereby provide attractive in appearance, comfortable and cheap shape factor, it can cause protecting the desirability of a tool 1102 and the raising of availability, thereby alleviates and/or eliminate head injury.
Figure 14 illustrates the cross section that protection plug-in unit 204 is arranged in the exemplary protection tool 1102 of the Figure 13 in the capsule 1202.
Go out as shown, bottom suture 1210 also provides in order to will protect plug-in unit 204 and has remained on bottom in the capsule 1202.As mentioned before, if protect plug-in unit 204 or by opening 1214(two (2) individual openings be set subsequently by opening 1212) insert in the capsule 1202 of capsule band 1201, if perhaps by opening 1214(one (1) individual opening only is set) insert in the capsule 1202 of capsule band 1201.
Opening 1212,1214 is extensible, is contained in (for example, based on the extensible materials of making a protection tool 1102) in the capsule 1202 so that will protect plug-in unit 204.Therefore, in case protection plug-in unit 204 is contained in the capsule 1202, opening 1214 can form profile around the general triangular shape of protection plug-in unit 204, will protect plug-in unit 204 maintenances or to be fixed in the capsule 1202.
As further shown, the capsule band 1201 that is inserted with protection plug-in unit 204 is free floatings with respect to the main body 1104 of protecting a tool 1102, make capsule band 1201 (for example can be various head dimensions, head 1402 such as people 100) provide the application of a plurality of protection plug-in units 204 specific or cooperate accurately and locate so that alleviate effectively and/or eliminate head injury.
And, compare with first thickness 1302, second thickness 1304 is provided for protecting the space of plug-in unit 204 in the capsule 1202 of capsule band 1201, so that attractive in appearance, comfortable and cheap shape factor is provided, it can cause protecting the desirability of a tool 1102 and the raising of availability, thereby alleviates and/or eliminate head injury.
Figure 15-20 illustrates the manufacture method of an exemplary protection tool 102,1102 of Fig. 1 and 11 respectively.Figure 15-17,19 and 20 illustrates the example fabrication method of the exemplary protection tool 102 of Fig. 1.Figure 18 illustrates the example fabrication method of the exemplary protection tool 1102 of Figure 11.Below will illustrate in greater detail the manufacture method of a protection tool 102,1102 of Fig. 1 and 11.
Figure 15 illustrates by structure extensible or the exemplary tube material 1500 that elasticity woven fabric (line) is made, and this pipe material can form a protection tool 102,1102 respectively.Pipe material 1500 is limited by edge 1508,1510, and comprises around pipe and expect at least a in a plurality of openings 1503,1504 of 1500.In certain embodiments, a plurality of first openings 1503 only are set.In other embodiments, a plurality of first openings 1503 and a plurality of second opening 1504 are set.Can put or strengthen at least one or a plurality of edge 1508,1510 in order.For example, can put edge 1508 in order.In some cases, can not put one or more edges 1508,1510 in order.For example, can not put edge 1510 in order.
According to this method, at first weave or form pipe material 1500.In certain embodiments, pipe material 1500 can use round fabric to weave from 1508 to second edges 1510, first edge by continuous weaving process (for example via loom or other loom) to form.More specifically, pipe material 1500 can be woven into the girth that has roughly 22 inches and about 16 inches to about 20 inches length (between the edge 1508,1510).Can use the substituting size of girth and length.As will illustrating at this, the girth of pipe material 1500 can reduce or reduce gradually along the part of pipe material 1500, so that the girth of the capsule band 201,1201 that summit or bizet 206,1216 towards a tool 102,1102 reduce gradually or reduce is provided.In same or continuous weaving process, can in pipe material 1500, form or weave at least a in a plurality of openings 1503,1504.Can or strengthen this opening around at least a arrangement in a plurality of openings 1503,1504.
And the extensibility of the different piece of a tool 102,1102 or elasticity can change in same or continuous weaving process.In certain embodiments, the first that forms the pipe material 1500 of main body 104 and flange 106 can be formed by the extensibility that first rank (level) is provided or flexible woven fabric (line) and/or fabric knitting, and the second portion that will form at least a pipe material 1500 in capsule band 201 and a plurality of opening 1503,1504 can be formed by the extensibility that second level (level) is provided or flexible woven fabric (line) and/or fabric knitting.Comparable first level of second level has (or more not having) extensibility or elasticity more.In other embodiments, wherein will form at least a pipe material 1500 in a plurality of openings 1503,1504 third part can the extensibility of (level) or flexible woven fabric (line) and/or fabric knitting form by the third level is provided.Comparable second level of the 3rd level (and/or first level) has (or more not having) extensibility or elasticity more.
In other embodiment of this method, pipe material 1500 can followingly form.More specifically, pipe material 1500(comprises at least a in a plurality of openings 1503,1504) at first can pass through continuous weaving process (for example, via loom or other loom) and be woven into planarization material from 1508 to second edges 1510, first edge.Edge 1508,1510 can be put in order or not put in order similarly.In same or continuous weaving process, can be at pipe material 1500(planarization material) in form or weave at least a a plurality of openings 1503,1504 from four edges, the 3rd edge to the.Can or strengthen this opening around at least a arrangement in a plurality of openings 1503,1504.After this, planarization material can be rolled, and in sew application by suture 1502 with third and fourth edge in conjunction with forming pipe material 1500, its can have roughly 22 inches girth and about 16 inches to about 20 inches length (between the edge 1508,1510).Can use the substituting size of girth and length.
First broken line that will describe in detail more below mark 1506 expressions.Reach as shown in Figure 20 and followingly describe in detail more, the edge of first broken line 1506 will form the edge of flange 106.
Figure 16 illustrates first folding operation that shows along the cross section of exemplary tube material 1500. Mark 1602,1604 is represented following second and the tri linear that will describe in detail more respectively.The first and the second portion of the pipe material 1500 that mark 1606,1608 also will describe in detail below representing respectively more.First 1,606 1510 extends to tri linear 1604 from the edge.Second portion 1608 extends to edge 1508 from tri linear 1604.
Go out as shown, edge 1508 is folded to the inboard of pipe material 1500 at first broken line, 1506 places, so that first folded part 1601 that extends to edge 1508 from first broken line 1506 to be provided.
The first 1606 of pipe material 1500 can be formed by the extensibility that first rank (level) is provided or flexible woven fabric (line) and/or fabric knitting, and the second portion 1608 that will form at least a pipe material 1500 in capsule band 201 and a plurality of opening 1503,1504 can be formed by the extensibility that second level (level) is provided or flexible woven fabric (line) and/or fabric knitting.
As further shown in Figure 16, first 1606 can have first thickness, and second portion 1608 can have second thickness (for example, second thickness of second portion 1608 be first 1606 first thickness roughly half or still less).And the girth of second portion 1608 can reduce gradually or reduce along first part of the pipe material 1500 between second broken line 1602 and the tri linear 1604.Similarly, the girth of second portion 1608 can be along second part of the pipe material 1500 between second broken line 1602 and the edge 1508, increase gradually and on the contrary from the Zhou Changzhi original perimeter of the final minimizing of pipe material 1500, make that the girth of the minimizing of first and second parts is approaching mutually when folding second portion 1608 at second broken line, 1602 places.
Figure 17 illustrates second folding operation and the sew application that shows along the cross section of exemplary tube material 1500, so that form main body 104, flange 106 and capsule band 201.
Go out as shown, in second folding operation, the inside that once more edge 1508 is folded to pipe material 1500 at second broken line, 1602 places roughly to tri linear 1604 places roughly make a plurality of openings 1503 roughly be positioned at second broken line, 1602 places.In various embodiments, can make opening 1503 depart from second broken line 1602 by the length that changes first folded part 1601 and/or second portion 1608.
In sew application, bottom suture 1704 is sewed up by 1702 second portion 1608 and the firsts 1606 of passing pipe material 1500 in the position, makes edge 1508 be fixed between second portion 1608 and the first 1606.As shown in Figure 20, this has formed around the capsule band 201 of the periphery of pipe material 1500.As said, this moment, capsule band 201 can have along its height towards the summit or the girth that reduces gradually of bizet 206.This has also formed around the flange 106 of the periphery of pipe material 1500.
With further reference to sew application, each place at least one opening 1503,1504 (for example, at every pair of opening 1503,1504 places or if a kind of opening only is set at each opening 1503 place), only pass folding second portion 1608 and sew up side suture 1706,1708, to form each capsule 202 with respect to first's 1606 free floatings.Side suture 1706,1708 partly extends towards broken line 1602 from bottom suture 1704 roughly, and can relative to each other tilt so that be similar to protection plug-in unit 204.
Figure 18 illustrates the example fabrication method of the exemplary protection tool 1102 of Figure 11.More specifically, the pipe material 1500 of Figure 15 can be retrofit into (weaving) first 1606 only is set, and (weaving) part from the second portion 1608 conduct pipe material 1500 of tri linear 1604 extensions is not set.As shown in Figure 16, folding the pipe material 1500(of remodeling first 1606 for example) at first broken line, 1506 places.
After this, the capsule band 1802 that will separately form and folding first's 1606 adjacency or placed adjacent at about 1814 places, position, capsule band 1802 comprises at least a in a plurality of openings 1806,1808, and is folded to form first 1810 and second portion 1812 around broken line 1804.As said, separately the capsule band 1802 that forms can form similarly and have along its height towards the summit or the girth that reduces gradually of bizet 206.First and second parts 1810,1812 can have the thickness that the thickness (for example thickness of first 1606) than the pipe material 1500 of remodeling reduces (for example, half or littler) separately.
In sew application, 1814 pass folding (remodeling) pipe material 1500 and part 1810,1812 stitching bottom sutures 1816 in the position, make capsule band 1802 and flange 1106 interconnect around the periphery of the pipe material 1500 of remodeling.
With further reference to sew application, each place at least one opening 1806,1808 (for example, at every pair of opening 1806,1808 places or if a kind of opening only is set at each opening 1806 place), pass first and second parts 1810,1812 of capsule band 1802 and sew up side sutures 1818,1820 to form each capsule 1202.Capsule band 1802 can be construed to the capsule band 1201 of Figure 12. Side suture 1818,1820 can partly extend towards broken line 1804 from bottom suture 1816 roughly, and can relative to each other tilt so that be similar to protection plug-in unit 204.
Figure 19 illustrates the 3rd folding operation that shows along the cross section of exemplary tube material 1500, so that form the flange 106 of the exemplary protection tool 102 of Fig. 1.More specifically, can flange 106 be folded on the main body 104 at broken line 1604 places.This folding operation is chosen wantonly, and is without turn-ups because flange 106 can keep.And if save flange 106, then the 3rd folding operation is inapplicable.
About the protection tool 1102 of Figure 11, can flange 1106 be folded on the main body 1104 similarly at broken line 1814 places.Equally, this folding operation is chosen wantonly, and is without turn-ups because flange 1106 can keep.And if save flange 1106, then the 3rd folding operation is inapplicable.
Figure 20 illustrates bizet and forms operation.More specifically, around the periphery of pipe material 1500 from the edge 1510 towards the edge 1508 cut edges 1510, and remove excess stock (for example, gable) to reduce the girth of pipe material 1500.Surplus material is sewed up at suture 2002 places, thereby makes and can form the protection tool 102 that bizet 206 is made Fig. 1.
Similarly about the protection tool 1102 of Figure 11, around the periphery of remodeling pipe material 1500 from the edge 1510 towards broken line 1604(Figure 16) cut edge 1510, and remove excess stock (for example, gable) to reduce the girth of pipe material 1500.Surplus material is sewed up at suture 2002 places, thereby makes and can form the protection tool 1102 that bizet 1216 is made Figure 11.
As said, capsule band 201,1201 can have along its height towards the summit or the girth that reduces gradually of bizet 206,1216, make can provide a tool 102,1102 with respect to the fitness of people 100 head improvement and outward appearance attractive in appearance.The minimizing of capsule band 201,1201 or the girth of reduction make protection plug-in unit 204 meet people 100 head, and prevent to protect plug-in unit 204 and be pressed into significantly or bloat with respect to the main body 104,1104 of a tool 102,1102.
Figure 21 illustrates the people 100 who wears according to the exemplary protection tool 2102 of the 3rd embodiment.A protection tool 2102 is configured to provide combining of significant safeguard function and shape factor attractive in appearance, and it has improved wears the wish of protecting a tool 2102.More plain ground, a protection tool 2102 provide the outward appearance of extensible cap attractive in appearance, provide significant safeguard function simultaneously, the potential possibility that this has promoted the use of a protection tool 2102 and has reduced head injury.
A protection tool 2102 can be made by artificial/synthetic material, natural material and/or its mixed combination.For example, can use hair, cotton, acrylic fibers, nylon, other natural/synthetic material and combination thereof.The protection that an illustrates tool 2102 comprises main body 2104 and flange 2106.To describe in detail more as following, can until the thickness of thickness, and form flange 2106 by with the end one or many ground flange of main body 2104 or be crimped to the inside of main body 2104 near capsule band and protection plug-in unit.
Therefore, main body 2104 is configured to be engaged on people's the head accurate and attractive in appearancely, and the safeguard function that prevents the head injury that activity caused be engaged in by people 100 is provided.The activity that will use a protection tool 2102 can comprise, for example, dry skating, bicycle, pleasure trip on foot, slide plate, touch football, football, hockey, woman's lacrosse, rock-climbing, skiing, Halfpipe and skating, and other motion as described herein and activity.
Figure 22 illustrates the structure of the exemplary protection tool 2102 of Figure 21.A protection tool 2102 comprises capsule band 2201 and a plurality of protection plug-in unit 204.In this 3rd embodiment, capsule band 2201 can separate with a tool 2102 provides (for example, weaving), connects (for example, sewing up) then to a protection tool 2102.
And, in various other embodiment, for example lining can be made or be provided as to capsule band 2201, it can keep separating with a protection tool 2102, make and will protect a tool 2102(or other cap, cap etc.) be worn over lining (for example the capsule band 2201) with the protection plug-in unit 204 assembly on the time, can finish the protection tool 2102 formation.
Now with further reference to Figure 22, capsule band 2201 is arranged around at least a portion of the inside of a protection tool 2102, and be configured to hold and keeps protection plug-in unit 204 with predetermined structure, this is configured in people 100 and wears that the head to the people provides safeguard function when protecting tool 2102.Capsule band 2201 extends towards the summit or the bizet 2216 of a protection tool 2102 from the bottom suture 2210 of a protection tool 2102, and making to provide safeguard function to people 100 head.A protection tool 2102, and more specifically, the capsule band 2201 that combines with protection plug-in unit 204 is configured to cover at least partially or completely forehead, top, temples and the occipitalia of people's head.
And capsule band 2201 provides a part along its height towards the summit or bizet 2212 girth that reduces or reduce gradually, feasible can provide a tool 2102 with respect to the fitness of people 100 head improvement and outward appearance attractive in appearance.The minimizing of capsule band 2201 or the girth of reduction make protection plug-in unit 204 meet people 100 head, and prevent to protect plug-in unit 204 and be pressed into significantly or bloat with respect to the main body 2104 of a tool 2102.
Capsule band 2201 comprises a plurality of capsules 2202, and each free side seams line 2206,2208 and bottom suture 2210 limit.The structure of side suture 2206,2208 will be in following explanation in further detail.Each capsule 2202 is configured to (for example, size and size are set for) and holds and keep to protect plug-in unit 204 accordingly, makes the structure that a plurality of protection plug-in units 204 can be arranged to be scheduled in protecting the capsule band 2201 of a tool 2102.In certain embodiments, six (6) individual capsules 2202 are set in capsule band 2201.In other embodiments, can have four (4) to 12 (12) individual capsules 2202.In an alternative embodiment, can be provided with still less or the capsule 2202 of greater number.
A plurality of capsules 2202 are adjacent to arrange around capsule band 2201, make protection plug-in unit 204 adjacently to arrange (for example, following another for one), thereby provide subcontinuous safeguard function around a protection tool 2102.In certain embodiments, capsule 2202 can be arranged equidistantly around capsule band 2201.In other embodiments, capsule 2202 can be arranged in different positions around capsule band 2201 according to the size and the size that are contained in each protection plug-in unit in the capsule 2202.
Each capsule 2202 comprises and is configured to protection plug-in unit 204 is contained in opening 2212 in the capsule 2202.Opening 2212 can be arranged in topmost boundary 2214 places of capsule band 2201.In certain embodiments, can in each capsule 2202, second opening be set, the below that it is arranged in the top of bottom suture 2210 at a certain distance and is positioned at opening 2212.Second opening can be roughly the same or littler than it with opening 2212.This distance can be along the height change of capsule band 2201.Second opening can be offset to the front portion or the rear portion of capsule band 2201 from the topmost boundary 2214 of capsule band 2201.
Opening 2212 is limited by side suture 2206,2208.The opening 2212(and second opening) extensible, hold and remain in the capsule 2202 of capsule band 2201 so that will protect plug-in unit 204.Opening 2212 can form than second opening has (or more not having) extensibility more.
Roughly the height along capsule band 2201 extends towards the summit or the bizet 2216 of a protection tool 2102 the side suture 2206,2208 of each capsule 2202 from bottom suture 2210.In other embodiments, side suture 2206,2208 can partially or even wholly extend to the topmost boundary 2214 of capsule band 2201.
Form each side suture 2206,2208 by limiting the V-arrangement pattern, this V-arrangement patterned arrangement is from the foot boundary (not shown) of capsule band 2201 position to 2214 skews of topmost boundary.Therefore, the interfix respective side edge of V-arrangement pattern of each suture 2206,2208, thereby produce the girth make capsule band 2201 along its height towards the summit or the bizet 2212 triangle cut-out (not shown) that reduces gradually or reduce, feasible can provide a tool 2102 with respect to the fitness of people 100 head improvement and outward appearance attractive in appearance.
As a result, side suture 2206,2208 roughly toward each other and towards the protection summit of a tool 2102 or bizet 2216 tilt.More specifically, suture 2206,2208 tiltables are with angle approaching and that plug-in unit 204 is respectively protected in cooperation, make a plurality of protection plug-in units 204 can be relative to each other remain in separately the capsule 2202, and can when people 100 wears protection tool 2102, provide subcontinuous safeguard function and meet people's nose shape with predetermined structure.
Bottom suture 2210(Z groove part line style or other suture style) extend along the periphery of capsule band 2201.Describe in detail more as following, bottom suture 2210 is configured to capsule band 2201 extended to the inside that the part of side suture 2206,2208 roughly is fixed to a protection tool 2102 from foot boundary (not shown).The bottom suture 2210 also be configured as respectively protect plug-in unit 204 provide the bottom or base, respectively protect the bottom of plug-in unit 204 with approaching and cooperation, make a plurality of protection plug-in units 204 can be relative to each other remain in separately the capsule 2202, and can when people 100 wears protection tool 2102, provide subcontinuous safeguard function by the head to the people with predetermined structure.
Protection plug-in unit 204 is configured to be arranged in adjacent to each other in the capsule separately 2202 of capsule band 2201, thereby provides subcontinuous safeguard function around a protection tool 2102.Protect plug-in unit 204 and be separately located in or be arranged in the capsule separately 2202 of capsule band 2201, and can when a protection tool 2102 centers on people 100 head stretching, extension, meet the profile of people's head by the girth that reduces or reduce capsule band 2201 gradually.
Abovely protection plug-in unit 204 has been described in further detail with reference to Fig. 4-6.In certain embodiments, six (6) individual protection plug-in units 204 can be set.In other embodiments, can have four (4) to 12 (12) individual protection plug-in units 204.In different embodiment, can be provided with still less or the protection plug-in unit 204 of greater number according to the quantity of capsule 2202.
Figure 23 illustrates the structure of the exemplary capsule band 2201 in the tool of the protection shown in Figure 22 2102.
Capsule band 2201 has first girth 2302 and the second less girth 2304.First girth 2302 is the girth (for example, about 23 inches) of the opening 2312 in the main body 2104 of an approximately protection tool 2102.Second girth 2304 is approximately around the summit of a protection tool 2102 or the girth (for example, about 15 inches) of the main body 2104 of bizet 2212.For the head dummy of different size, first girth 2302 can have different size and ratios mutually with second girth 2304.
Capsule band 2201 comprises first 2306 and the second portion 2310 with first girth 2302, and second portion 2310 has the girth that reduces gradually that extends to the second less girth 2304 along its height from first girth 2302.The total height of capsule band 2201 is about 4.5 inches, and wherein first 2306 is about 0.5 inch, and second portion 2310 is about 4.0 inches.By limiting and sew up V-arrangement pattern, the girth that can obtain to reduce gradually around capsule band 2201 by side suture 2206,2208.Particularly, the interfix respective side edge of V-arrangement pattern of each suture 2206,2208, thereby produce the girth that makes capsule band 2201 along the height of second portion 2310 towards the summit or the bizet 2212 triangle cut-out 2308 that reduces or reduce gradually.Can be by the width of selecting the V-arrangement pattern and the minimizing gradually that highly realizes girth 2302,2304.
Can be by with end (illustrating) the one or many ground flange of main body 2104 or be crimped to the inside of main body 2104 by arrow, until thickness near the combination thickness of capsule band 2201 with protection plug-in unit 204, and form flange 2106(as shown in Figure 21 and 22).After forming flange 2106, the first 2306 of capsule band 2201 is inserted or is arranged between flange 2106 and the main body 2104 to certain depth, make flange 2106 be arranged on the capsule band 2201 extremely roughly suture 2206,2208 places.After this, use bottom suture 2210 capsule band 2201 and flange 2106 are fixed to main body 2104.
Figure 24 illustrates the structure of the exemplary capsule 2202 in the capsule band 2201 of a protection tool of Figure 21.
Capsule band 2201 can form around broken line or folding line 2406 doublings by the material that will have first end 2402 and the second end 2404.This material can be have certain-length (for example, about 23 inches) and certain width, and () sheet material for example, about 9.0 inches, perhaps this material can be the girth with 23 inches and the continuous pipe material of certain altitude (for example, about 4.5 inches).This material can be has the conventional and extensile material of extensibility or flexible woven fabric (line) or other.
In addition, capsule 2202 can form by the respective side edge that limits the V-arrangement pattern and interfix the V-arrangement pattern by side suture 2206,2208 around capsule band 2201.
As shown in Figure 24, part 2306 has first girth 2302, and part 2310 has the girth that reduces gradually that highly extends to second girth 2304 along it.Triangle cut-out 2308 reduces the girth of second portion 2310 gradually, and can make protection plug-in unit 204 meet people 100 head, is pressed into significantly or bloats with respect to the main body 2104 of a tool 2102 to prevent to protect plug-in unit 204.
Figure 25 is illustrated in the protection plug-in unit 204 that keeps in the exemplary capsule 2202 of the capsule band 2201 shown in Figure 24.
Go out as shown, side suture 2206,2208 makes the shape of capsule 2202 meet the shape of protecting plug-in unit 204, and make the shape of capsule band 2201 meet people 100 the shape of head and a protection tool 2102 towards its summit or bizet 2212(as shown in Figure 23) shape.
Figure 26 illustrates the cross section of the exemplary protection tool 2102 of Figure 21.
Capsule band 2201 can be weaved by first weaving process on loom or other automatic loom and form, and can be formed by line with second thickness 2604 and/or fabric knitting.
Main body 2104 and flange 2106 can be weaved by second weaving process on loom or other automatic loom and form, and capsule band 2201 can be connected to main body 2104 and flange 2106 via bottom suture 2210 subsequently.First and second weaving process can be side by side, sequentially or can carry out in the different time.The main body 2104 and the flange 2106 of a protection tool 2102 can be formed by line with first thickness 2602 and/or fabric knitting.
Second thickness 2604 can (for example reduce from first thickness 2602, from first thickness 2602 reduce roughly half or littler), make enough spaces of protecting plug-in unit 204 in order to hold can be provided in the capsule 2202 of capsule band 2201, thereby provide attractive in appearance, comfortable and cheap shape factor, it can cause protecting the desirability of a tool 2102 and the raising of availability, thereby alleviates and/or eliminate head injury.First thickness 2602 and second thickness 2604 can be with identical or different at this thickness about other embodiment explanation.
After carrying out second weaving process, by the first 2306 between flange 2106 and main body 2104 capsule band 2201 is connected or fixed to a protection tool 2102 to form capsule band 2201, makes a protection tool 2102 can in the capsule 2202 of capsule band 2201, hold and keep a plurality of protection plug-in units 204.
Go out as shown, capsule band 2201 is free floatings with respect to the main body 2104 of a protection tool 2102, make capsule band 2201 can be various head dimensions provide the application of a plurality of protection plug-in units 204 specific or cooperate accurately and locate so that alleviate effectively and/or eliminate head injury.
As further shown, second thickness 2604 can reduce from first thickness 2602, make enough spaces of protecting plug-in unit 204 in order to hold can be provided in the capsule 2202 of capsule band 2201, thereby provide attractive in appearance, comfortable and cheap shape factor, it can cause protecting the desirability of a tool 2102 and the raising of availability, thereby alleviates and/or eliminate head injury.
It should be noted that, for the illustration purpose, the triangle cut-out 2308 that illustrates is not folding, but in operation, triangle cut-out 2308 should be folded to a side or opposite side, makes capsule 2202(and capsule band 2201 more specifically) can evenly arrange with main body 2104.
Figure 27 illustrates the people 100 of a protection tool 2102 of wearing Figure 21, the protection plug-in unit 204 that this tool is broken away is relevant with main body 2104 and flange 2106 to expose, kept by capsule band 2201.
A plurality of protection plug-in units 204 are by capsule band 2201, and more specifically fix around people 100 head by each capsule 2202 of capsule band 2201, and meet or form the profile of people 100 head, thereby provide safeguard function forehead, top, temples and the occipitalia of people's head.
Protection plug-in unit 204 is provided at subcontinuous safeguard function between the protection plug-in unit 204 around the periphery of capsule band 2201 and until the summit or the bizet 2212 that protect a tool 2102.
Figure 28 illustrates the people 100 who wears according to the exemplary protection tool 2802 of the 4th embodiment, this tool be broken away with expose with main body 2804 and with 2806 relevant, by the protection plug-in unit 204 of capsule band 2201 maintenances.
A protection tool 2802 is configured to provide combining of significant safeguard function and shape factor attractive in appearance, and it has improved wears the wish of protecting a tool 2802.More plain ground, a protection tool 2802 provide the outward appearance of baseball cap attractive in appearance, provide significant safeguard function simultaneously, the potential possibility that this has promoted the use of a protection tool 2802 and has reduced head injury.
A protection tool 2802 can be made by artificial/synthetic material, natural material and/or its mixed combination.For example, can use hair, cotton, acrylic fibers, nylon, other natural/synthetic material and combination thereof.The protection that an illustrates tool 2802 comprises that main body 2804, band 2806(are as shown in Figure 29) and the brim of a hat 2810.In certain embodiments, main body 2804 can be made of fixing (for example, sewing up) paste 2808 together.Can button be set at the summit or the bizet 2812 of the tool of the protection above the joint between the paste 2,808 2802.Can use the design of the substituting conventional or exploitation of paste 2808.
Band 2806(is as shown in Figure 29) extend along the bottom of main body 2804 inside.Be with 2806 can have extensibility or elasticity.The first 2306 of capsule band 2201 insert or be arranged in be with 2806 with main body 2804 between to certain depth, make and be with 2806 to be arranged on the capsule band 2201 extremely roughly suture 2206,2208 places.After this, use bottom suture 2904(as shown in Figure 29) with capsule band 2201 be with 2806 to be fixed to main body 2804.
Therefore, main body 2804 is configured to be engaged on people's the head accurate and attractive in appearancely, and the safeguard function that prevents the head injury that activity caused be engaged in by people 100 is provided.The activity that will use a protection tool 2802 can comprise, for example, dry skating, bicycle, pleasure trip on foot, slide plate, touch football, football, hockey, woman's lacrosse, rock-climbing, skiing, Halfpipe, skating and baseball, and other motion as described herein and activity.
Figure 29 illustrates the cross section that protection plug-in unit 204 is arranged in the exemplary protection tool 2802 of the Figure 28 in the capsule 2202.
Go out as shown, bottom suture 2904 provides in order to will protect plug-in unit 204 and remains on bottom in the capsule 2202.As mentioned before, protection plug-in unit 204 inserts in the capsule 2202 of capsule band 2201 by opening 2212.
Opening 2212 is extensible, is contained in (for example, based on the extensible materials of making capsule band 2201) in the corresponding capsule 2202 so that will protect plug-in unit 204.Therefore, in case protection plug-in unit 204 is contained in the capsule 2202, opening 2212 can form profile around the general triangular shape of protection plug-in unit 204, will protect plug-in unit 204 maintenances or to be fixed in the capsule 2202.
As further shown, the capsule band 2201 that is inserted with protection plug-in unit 204 is free floatings with respect to the main body 2804 of protecting a tool 2802, make capsule band 2201 (for example can be various head dimensions, head 2902 such as people 100) provide the application of a plurality of protection plug-in units 204 specific or cooperate accurately and locate so that alleviate effectively and/or eliminate head injury.
And, can use one or more suture 2904 with capsule band 2201 be fixed on the protection tool 2802 main body 2804 and be with between 2806.
The manufacture method of a fit type protection tool and a fit type protection tool so, has been described.Though concrete exemplary embodiment has been described, will can have made various modification or change to these embodiment, and not break away from wide in range spirit and scope of the present utility model clearly.
Therefore, specification and accompanying drawing should be considered to have exemplary but not restrictive, sense.The accompanying drawing mode unrestricted by illustration that forms this paper part illustrates the specific embodiment that can implement theme.Shown embodiment has been carried out abundant detailed explanation so that those skilled in the art can implement instruction disclosed herein.Can use and obtain other embodiment thus, make and under the situation of the scope that does not break away from the application, can make substituting and changing of structural and logicality.
Therefore, aforementioned detailed description should not be considered to have limited significance, and the four corner of the scope of the various embodiment equivalents of only being authorized together with these claims by claims limits.
Though illustrated and illustrated specific embodiment, should be realized that any design is to reach all alternative specific embodiment that has illustrated of being provided with of same purpose at this.The application is intended to cover any He all changes or the distortion of various embodiment.By consulting above-mentioned explanation, the foregoing description and not in the combination of this other embodiment that specifies will be conspicuous to those skilled in the art.
The summary that provides meets 37C.F.R § 1.72(b) regulation, and will make reader's essence of clear and definite the application's technology contents apace.Should be understood that the summary that provides will be not used in scope or the implication of explaining or limiting claim.
In aforementioned detailed description, in order to disclose the application with simplifying, may be in one embodiment with various characteristic sets.This publicity pattern should not be construed as expression embodiment required for protection and has the more feature of clearly putting down in writing than in each claim of feature.On the contrary, represented as following claim, the theme of utility model is present in all features feature still less than a disclosed embodiment.
And; what can expect is; in the feature of the various embodiment of this explanation or the different combination that parts Cheng Wei capable of being combined enumerates in aforesaid detailed description clearly, and these combinations can be similarly independently as the independent exemplary embodiment that can require to protect.

Claims (8)

  1. One kind be contained in the protection tool capsule in the protection plug-in unit, described protection plug-in unit comprises:
    Be configured to provide the skin of the hard of impact resistance;
    At least one pliable and tough intermediate layer with at least a layout of opening;
    Be configured to provide the pliable and tough internal layer of buffering; And
    Wherein, with described skin, described at least one intermediate layer and the sealing of described internal layer, make described opening form the air bag that seals, described disposition of gasbag becomes around at least one protection plug-in unit to absorb and the described outer field impact of branch pairing.
  2. 2. protection plug-in unit according to claim 1, wherein said internal layer covers at least a portion in described at least one intermediate layer.
  3. 3. protection plug-in unit according to claim 1, at least a portion of the opening in the described at least a layout in described at least one intermediate layer of wherein said internal layer covering.
  4. 4. protection plug-in unit according to claim 1, the opening portion ground at least a layout of wherein said opening or fully pass described at least one intermediate layer and extend.
  5. 5. protection plug-in unit according to claim 1, wherein air bag embeds in described at least one intermediate layer.
  6. 6. protection plug-in unit according to claim 1, wherein said at least one intermediate layer comprises:
    First ground floor of arranging with first opening; With
    Have the second layer that second of second opening is arranged, wherein said second arranges and described first arranges alternately, make that described first opening and described second opening are roughly not overlapping and cover described at least one protect the part of plug-in unit.
  7. 7. protection plug-in unit according to claim 1, wherein said skin is made by thermoplastic.
  8. 8. protection plug-in unit according to claim 1, one or more in wherein said at least one intermediate layer and the described internal layer are made by rubber or elastomer.
CN201320006499.8U 2011-09-13 2012-01-13 Integrated protective head tool Expired - Fee Related CN203073047U (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
US13/231,434 2011-09-13
US13/231,434 US8347419B1 (en) 2011-09-13 2011-09-13 Form-fitting protective headwear
US201161580949P 2011-12-28 2011-12-28
US61/580,949 2011-12-28
US201261584896P 2012-01-10 2012-01-10
US61/584,896 2012-01-10

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN2012200879706U Division CN202738906U (en) 2011-09-13 2012-01-13 Combined protection helmet

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CN2012100619690A Pending CN102987629A (en) 2011-09-13 2012-01-13 Form-fitting protective headwear

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WO1995001738A1 (en) * 1993-07-08 1995-01-19 Starter Corporation Custom fit cap
US6122785A (en) * 1997-07-01 2000-09-26 Airsports Technology, L.L.C. Air pad
JP4592870B2 (en) * 2000-05-01 2010-12-08 株式会社Ｓｈｏｅｉ helmet
GB0212868D0 (en) * 2002-06-06 2002-07-17 Univ Loughborough Protective Beanie
US6904617B2 (en) * 2002-06-25 2005-06-14 Lincoln Tsai Thermal lining
WO2005000057A2 (en) * 2003-06-10 2005-01-06 Catina Prevost Soccer helmet
GB2423006B (en) * 2005-02-15 2008-10-22 Andrew Michael Beattie A protective helmet (crash helmet) incorporating impact absorbing pads
US7937778B1 (en) * 2006-08-04 2011-05-10 No Problem, Inc. Protective headgear
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US8347419B1 (en) * 2011-09-13 2013-01-08 Cleva Robert E Form-fitting protective headwear

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Granted publication date: 20130724

Termination date: 20170113