CA2777786C

CA2777786C - Protective athletic garment

Info

Publication number: CA2777786C
Application number: CA2777786A
Authority: CA
Inventors: Mathieu Contant; Marco Beauregard; Marie-Claude Genereux; Alexandre Leblanc
Original assignee: Bauer Hockey Corp
Current assignee: Bauer Hockey Corp
Priority date: 2012-05-18
Filing date: 2012-05-18
Publication date: 2018-04-17
Anticipated expiration: 2032-05-18
Also published as: CA2996544A1; CA2996544C; CA2777786A1; CA3059381A1; CA3059381C

Abstract

A protective athletic garment (e.g., shoulder pads, an elbow pad, or a leg pad) wearable by a user is provided. The protective athletic garment comprises a protective cap (e.g., a shoulder cap, an elbow cap, or a knee cap) for protecting a body part (e.g., a shoulder, an elbow, or a knee) of the user. The protective cap comprises a shell for overlying the user's body part. The shell comprises a first shell member and a second shell member. The protective cap comprises a liner mounted under the shell for being disposed between the shell and the user's body part. The protective cap also comprises a link interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together. The link extends along at least part of a periphery of the first shell member and at least part of a periphery of the second shell member such that the first shell member and the second shell member are movable relative to one another in response to movement of the user's body part.

Description

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PROTECTIVE ATHLETIC GARMENT
FIELD OF THE INVENTION
The invention relates generally to protective athletic equipment and, more particularly, to protective caps of protective athletic garments such as shoulder pads, elbow pads, and leg pads.
BACKGROUND
Shoulder pads are worn by players of contact sports, such as hockey, lacrosse and football, for upper body protection. The shoulder pads typically comprise front and back portions for respectively protecting front and back regions of a player's thorax and left and right shoulder protectors for respectively protecting the player's left and right shoulders.
Each shoulder protector usually comprises a protective cap, referred to as a "shoulder cap", which includes a shell of rigid material (e.g., polycarbonate or other rigid plastic) for protecting at least part of the player's shoulder.
While the shell's rigidity can improve protection of the player's shoulder, it can often restrict or otherwise adversely affect freedom of movement of the player's shoulder.
For instance, the shell of the shoulder cap normally overlies an acromioclavicular joint region of the player's shoulder and its rigidity can impede movement at this joint region as the player's moves his/her arm.
Similar issues can be encountered with protective caps of various other types of protective athletic garments, such as leg pads and elbow pads, worn by individuals involved in athletic activities to protect their body.

, . , For these and other reasons, there is a need for improvements in protective caps of protective athletic garments.
SUMMARY OF THE INVENTION
According to a broad aspect, the invention provides a protective athletic garment wearable by a user, the protective athletic garment comprising a protective cap for protecting a body part comprising an articulation of the user, the protective cap comprising: a shell for overlying the user's articulation, the shell comprising a first shell member and a second shell member that are disposed to overlie the user's articulation; a liner mounted under the shell for being disposed between the shell and the user's articulation; and a link interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, the link extending along at least part of a periphery of the first shell member and at least part of a periphery of the second shell member such that the first shell member and the second shell member are movable relative to one another and relative to the liner in response to movement of the user's articulation, wherein each of the first shell member and the second shell member comprises an inner side for facing towards the user's articulation and an outer side for facing away from the user's articulation and wherein the liner is spaced apart from the inner side of the first shell member and the inner side of the second shell member; and wherein each of the first shell member and the second shell member comprises a peripheral edge defined between its inner side and its outer side and wherein the link covers the inner side, the outer side and the peripheral edge of the first shell member and covers the inner side, the outer side and the peripheral edge of the second shell member.
According to another aspect, the invention provides a protective athletic garment wearable by a user, the protective athletic garment comprising a protective cap for protecting a body part comprising an articulation of the user, the protective cap comprising: a shell for overlying the user's articulation, the shell comprising a

2 , first shell member and a second shell member, wherein each of the first shell member and the second shell member comprises an inner side for facing towards the user's articulation, an outer side opposite the inner side and for facing away from the user's articulation, and a peripheral edge defined between the inner side and the outer side; a liner mounted under the shell for being disposed between the shell and the user's articulation; and a band interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, the band extending along at least part of a periphery of the first shell member and at least part of a periphery of the second shell member such that the first shell member and the second shell member are movable relative to one another in response to movement of the user's articulation, and wherein the band covers the inner side, the outer side and the peripheral edge of the first shell member and covers the inner side, the outer side and the peripheral edge of the second shell member.
According to a further aspect, the invention provides athletic shoulder pads wearable by a user, the athletic shoulder pads comprising: a front portion for covering at least part of a front side of a thorax of the user; a back portion for covering at least part of a back side of the thorax of the user; left and right shoulder arch portions for respectively arching over left and right shoulders of the user and interconnecting the front portion and said back portion; left and right shoulder caps mounted above the left and right shoulder arch portions for respectively protecting the left and right shoulders of the player, each of the left and right shoulder caps comprising: a shell for overlying a respective one of the left and right shoulders of the user, the shell comprising a first shell member and a second shell member that are disposed to overlie the respective one of the

3 . , left and right shoulders of the user; a liner mounted under the shell for being disposed between the shell and the respective one of the left and right shoulders of the user; and a link interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, the link extending along at least part of a periphery of the first shell member and at least part of a periphery of the second shell member such that the first shell member and the second shell member are movable relative to one another and relative to the liner in response to movement of the respective one of the left and right shoulders of the user wherein each of the first shell member and the second shell member comprises a peripheral edge defined between its inner side and its outer side and wherein the link covers the inner side, the outer side and the peripheral edge of the first shell member and covers the inner side, the outer side and the peripheral edge of the second shell member.
According to a further aspect, the invention may provide a protective athletic garment wearable b y a user, the protective athletic garment comprising a protective cap for protecting a body part comprising an articulation of the user, the protective cap comprising: a shell for overlying the user's articulation, the shell comprising a first shell member and a second shell member that are disposed to overlie the user's articulation; a liner mounted under the shell for being disposed between the shell and the user's articulation; and a link interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, wherein the second shell member is movable relative to the first shell member between an extended position when the articulation is in a rest position and a retracted position when the articulation moves out of the rest position.
These and other aspects of the invention will now become apparent to those of ordinary skill in the art upon review of the following description of embodiments of the invention in conjunction with the accompanying drawings.
3a . , BRIEF DESCRIPTION OF THE DRAWINGS
A detailed description of embodiments of the invention is provided below, by way of example only, with reference to the accompanying drawings, in which:
Figure 1 shows a front view of an example of shoulder pads for upper body protection of a user which comprise protective caps in accordance with an embodiment of the invention;
Figure 2 shows a rear view of the shoulder pads;
Figure 3 shows a front view of a protective cap of the shoulder pads;
3b Figure 4 shows a rear view of the protective cap;
Figure 5 shows an exploded view of the protective cap;
Figure 6 shows a cross-sectional view of the protective cap;
Figure 7 shows a cross-sectional view of part of a shell member of a shell of the protective cap;
Figure 8 shows a cross-sectional view of part of a liner of the protective cap;
Figures 9A and 9B show examples of movement of two shell members of the shell of the protective cap relative to one another;
Figure 10 shows a cross-sectional view of part of a shell member of a shell of the protective cap in accordance with another embodiment of the invention; and Figures 11A and 11B show front and back views of regions of an upper body of the user.
It is to be expressly understood that the description and drawings are only for the purpose of illustrating certain embodiments of the invention and are an aid for understanding. They are not intended to be a definition of the limits of the invention.
DETAILED DESCRIPTION OF EMBODIMENTS
Figures 1 and 2 show an example of a protective athletic garment 10 wearable by a user in accordance with an embodiment of the invention. The protective athletic garment 10 is protective athletic equipment wearable by the user when playing a sport or performing another athletic activity to protect his/her body

4 , =s v,-against injury. In this embodiment, the protective athletic garment 10 is shoulder pads for upper body protection of the user. More particularly, in this embodiment, the user is a hockey player playing hockey such that the shoulder pads 10 are hockey shoulder pads.
The shoulder pads 10 protect various regions of an upper body of the player.
As shown in Figures 11A and 11B, a thorax 12 of the player has a front side FS
and a back side BS. The front side FS of the thorax 12, which can also be referred to as a "chest" or "ventral" side, comprises left and right pectoral regions LPR, RPR
overlying left and right pectoral muscles of the player and a sternum region SR
overlying a sternum of the player. The back side BS of the thorax 12, which can also be referred to as a "dorsal" side, comprises a thoracic spinal region TSR

overlying thoracic vertebrae of the player, left and right trapezius regions LTR, RTR overlying left and right trapezius muscles of the player, and left and right latissimus dorsi regions LLR, RLR overlying left and right latissimus dorsi muscles of the player. Left and right left shoulders 201, 202 of the player join left and right arms 241, 242 of the player to the thorax 12. Each of the left and right shoulders 201, 202 has a clavicle region CR, a scapular region BR, an acromioclavicular joint region ACR, and a deltoid region DR respectively overlying a clavicle, a scapula, an acromioclavicular joint, and a deltoid muscle of that shoulder. The upper body of the player has a front-back (i.e., a dorso-ventral) axis FBA (which is perpendicular to the front and back views shown in Figures 11A and 116), a left-right (i.e., dextro-sinistral) axis LRA, and a vertical (i.e., cephalo-caudal) axis VA.
The shoulder pads 10 comprise a front portion 30, a back portion 32, left and right shoulder arch portions 341, 342, and left and right shoulder protectors 381, 382. A front-back direction, a left-right direction, and a top-bottom direction of the shoulder pads 10 are respectively parallel to the front-back axis FBA, the left-right axis LRA, and the vertical axis VA of the upper body of the player. The front portion 30, the back portion 32, and the left and right shoulder arch portions 341,

5 342 define a neck opening 39 for receiving a neck of the player. In this embodiment, the shoulder pads 10 also comprise left and right arm protectors 211, 212 and left and right lower straps 441, 442.
The left and right shoulder protectors 381, 382 comprise protective caps 401, 402, which can be referred to as "shoulder caps". As further discussed later, the shoulder caps 401, 402 are configured to facilitate movement of the left and right shoulders 201, 202 of the player when the player moves his/her left and right arms 241, 242.
The front portion 30 is configured to cover at least part of the front side FS
of the thorax 12 of the player. In this embodiment, the front portion 30, which can also be referred to as a front "panel", comprises left and right pectoral portions 421, 422 for covering the left and right pectoral regions LPR, RPR of the player and a sternum portion 46 for covering the sternum region SR of the player. The front portion 30 comprises a top edge 25 delimiting the neck opening 39.
In this embodiment, the front portion 30 comprises protective padding 48 disposed between an inner liner 51 and an outer covering 55. The protective padding 48 provides padded protection to the left and right pectoral regions LPR, RPR and the sternum region SR of the player. The protective padding 48 may comprise any suitable shock-absorbing material. For instance, in some examples of implementation, the protective padding 48 may comprise foam, such as ethylene vinyl acetate (EVA) foam, expanded polypropylene (EPP) foam, expanded polyethylene (EPE) foam (e.g., low-density polyethylene (LDPE) foam), vinyl nitrile (VN) foam, or any other suitable foam, and/or may comprise shock-absorbing material other than foam (e.g., a gel in the sternum portion for providing added protection to the sternum region SR of the player).
The inner liner 51 faces the thorax 12 of the player and comprises fabric. For instance, in some examples of implementation, the fabric of the inner liner 51

6 may comprise a woven fabric, a nonwoven fabric, synthetic microfibers, a synthetic woven knit, a polyurethane laminate, a mesh, or any other suitable fabric. The outer covering 55 faces away from the thorax 12 of the player and may comprise any suitable material. For instance, in some examples of implementation, the outer covering 55 may comprise a shell of rigid material (e.g., one or more shell pieces of polycarbonate or other rigid polymeric material) and/or flexible non-foam polymeric material (e.g., polyurethane).
The front portion 30 may be implemented in various other ways in other embodiments. For example, in other embodiments, the front portion 30 may have various other shapes, comprise various other components, and/or be made of various other materials.
The back portion 32 is configured to cover at least part of the back side BS
of the thorax 12 of the player. In this embodiment, the back portion 32, which can also be referred to as a back "panel", comprises a spinal portion 73 for covering the thoracic spinal region TSR of the player 14, left and right trapezius portions 741, 742 for covering the left and right trapezius regions LTR, RTR of the player, and left and right latissimus dorsi portions 761, 762 for covering the left and right latissimus dorsi regions LLR, RLR of the player. The back portion 32 comprises a top edge 78 delimiting the neck opening 39.
In this embodiment, the back portion 32 comprises protective padding 82 disposed between an inner liner 85 and an outer covering 86. The protective padding 82 provides padded protection to the thoracic spinal region SR, the left and right trapezius regions LTR, RTR, and left and right latissimus dorsi regions LLR, RLR of the player. The inner liner 85 faces the thorax 12 of the player, while the outer covering 86 faces away from the thorax 12 of the player. In this example of implementation, these components of the back portion 32 are similar in construction to the protective padding 48, the inner liner 51, and the outer covering 55 of the front portion 30.

7 The back portion 32 may be implemented in various other ways in other embodiments. For example, in other embodiments, the back portion 32 may have various other shapes, comprise various other components, and/or be made of various other materials.
The left and right shoulder arch portions 341, 342 are configured to respectively arch over the left and right shoulders 201, 202 of the player and interconnect the front portion 30 and the back portion 32. Each shoulder arch portion 34.
comprises a clavicle portion 53 and a scapular portion 84 for respectively overlying the clavicle region CR and the scapular region BR of the shoulder 20x over which it arches.
In this embodiment, the shoulder arch portion 34 comprises protective padding 60 disposed between an inner liner 62 and an outer covering 63. The protective padding 60 provides padded protection to the clavicle region CR and the scapular region BR of the shoulder 20.. The inner liner 62 faces the shoulder 20., while the outer covering 63 faces away from the shoulder 20.. In this example of implementation, these components of the shoulder arch portion 34, are similar in construction to the protective padding 48, the inner liner 51, and the outer covering 55 of the front portion 30.
The left and right shoulder arch portions 341, 342 may be implemented in various other ways in other embodiments. For example, in other embodiments, each of the left and right shoulder arch portions 341, 342 may have various other shapes, comprise various other components, and/or be made of various other materials.
The left and right shoulder protectors 381, 382, which comprise the shoulder caps 401, 402, are configured to respectively cover at least part of the left and right shoulders 201, 202 of the player. In this embodiment, each of the shoulder caps 401, 402 comprises an acromioclavicular joint portion 41 and a deltoid portion

8 for respectively covering at least part of the acromioclavicular joint region ACR
and the deltoid region DR of the shoulder it protects.
Each of the left and right shoulder protectors 381, 382 is connected to at least one of the front portion 30, the back portion 32, and a given one of the left and right shoulder arch portions 341, 342. In this embodiment, each shoulder cap 40, is connected to the shoulder arch portion 34x arching over the shoulder 20x that it protects. Also, in this embodiment, the shoulder cap 40x is connected to the arm protector 21x which is on the arm 24x extending from the shoulder 20x it protects.
The shoulder cap 40x may be directly connected (e.g., sewed) to the shoulder arch portion 34x and/or the arm protector 21x or may be indirectly connected (e.g., via one or more straps sewed) to the shoulder arch portion 34x and/or the arm protector 21x. In this example, the shoulder cap 40x is sewed to the shoulder arch portion 34x and is connected via a strap to the arm protector 21x.
The left and right arm protectors 211, 212 are configured to cover at least part of the left and right arms 241, 242 of the player. Each arm protector 21x comprises an outer arm portion 27 for overlying an outer region of the arm 24, it protects and a strap 28 for retaining itself on the arm 24x.
In this embodiment, the arm protector 21x comprises protective padding 57 disposed between an inner liner 72 and an outer covering 79. The protective padding 57 provides padded protection to the outer region of the arm 24x. The inner liner 72 faces the arm 24x, while the outer covering 63 faces away from the arm 24x. In this example of implementation, these components of the arm protector 21, are similar in construction to the protective padding 48, the inner liner 51, and the outer covering 55 of the front portion 30.
The left and right arm protectors 211, 212 may be implemented in various other ways in other embodiments. For example, in other embodiments, each of the left

9 and right arm protectors 211, 212 may have various other shapes, comprise various other components, and/or be made of various other materials.
With additional reference to Figures 3 to 8, each shoulder cap 40, comprises a shell 50 for overlying the player's shoulder 20, that it protects. The shell comprises a first shell member 521 and a second shell member 522. The shoulder cap 40, also comprises a link 54 interconnecting the shell members 521, 522 to hold the shell members 521, 522 together. The link 54 extends along at least part of a periphery of the first shell member 521 and at least part of a periphery of the second shell member 522 such that the shell members 521, 522 are movable relative to one another in response to movement of the shoulder 20, of the player. The shoulder cap 40, also comprises a liner 56 mounted under the shell 50 to be disposed between the shell 50 and the shoulder 20õ of the player.
In this embodiment, the shell 50 and the liner 56 are connected to one another through the link 54.
The ability of the shell members 521, 522 to move relative to one another can facilitate movement of the player's shoulder 20, when he/she moves (e.g., raises) his/her arm 24,). More particularly, in this embodiment, the second shell member 522 is movable relative to the first shell member 521 between an extended position and a retracted position, examples of which are shown in Figures 9A
and 9B. When the second shell member 522 is in the retraction position (Figure 9B), the shell members 521, 522 overlap. When the second shell member 522 is in the extended position (Figure 9A), the shell members 521, 522 are positioned relative to one another to avoid a gap therebetween through which the shoulder 20, of the player could be impacted. In this example of implementation, the shell members 521, 522 overlap when the second shell member 522 is in the extended position. An overlap of the shell members 521, 522 when the second shell member 522 is in the retracted position, as shown in Figure 9B, is greater than an overlap of the shell members 521, 522 when the second shell member 522 is in the extended position, as shown in Figure 9A. The overlap of the shell members , 4., 521, 522 in each of the retracted position and the extended position can be taken as a distance between a portion 68 of the peripheral edge 67 of the first shell member 521 that overlaps the second shell member 522 and a portion 69 of the peripheral edge 67 of the second shell member 522 that overlaps the first shell member 521 measured along a direction of motion of the second shell member 522 relative to the first shell member 521. For example, in some embodiments, the overlap of the shell members 521, 522 when the second shell member 522 is in the retracted position (Figure 76) may be at least 10%, in some cases at least 20%, and in some cases at least 30% or more (e.g., 50%) greater than the overlap of the shell members 521, 522 when the second shell member 522 is in the extended position. In other examples of implementation, the shell members 521, 522 may not overlap when the second shell member 522 is in the extended position, but may rather be close enough to avoid a gap therebetween that would expose the player's shoulder 20x to an impact though such gap.
Therefore, in this embodiment, when the players shoulder 20. moves as the player's arm 24 moves upwardly, the second shell member 522 can pivot medially (i.e., in a direction towards a medial (midsagittal) plane of the player's body) relative to the first shell member 521. This is represented by an arrow in Figure 9A indicating a direction of movement of the second shell member 522 relative to the first shell member 521 such that the second shell member 522 moves from the extended position shown in Figure 9A towards the retracted position shown in Figure 9B. Conversely, when the player's shoulder 20 moves as the player's arm 24 moves downwardly, the second shell member 122 can pivot laterally (i.e., in a direction away from the medial (midsagittal) plane of the player's body) relative to the first shell member 121. This would be a movement of the second shell member 522 in a direction opposite to the arrow in Figure 9A.
Accordingly, while the rigidity of the shell 50 of the shoulder cap 40x provides proper protection of the player's shoulder 20., the ability of the shell members 521, 522 to move relative to one another facilitates movement of the player's shoulder 20.
Each shell member 52, of the shell 50 of the shoulder cap 40x is rigid and has an inner side 63 facing towards the shoulder 20x, an outer side 65 opposite the inner side 63 and facing away from the shoulder 20x, and a peripheral edge 67 between the inner side 63 and the outer side 65. In this example of implementation, the shell member 521 is curved such that its inner and outer sides 63, 65 are curved. More particularly, in this example, the shell member 52, is curved in two orthogonal directions such that its inner side 63 is generally concave and its outer side 65 is generally convex.
In this embodiment, the shell member 52, comprises a rigid core 58 and a fabric layer 60 covering at least part of the rigid core 58. More particularly, in this embodiment, the fabric layer 60 overlies an outer surface of the rigid core 58 such that it forms at least part of the outer side 65 of the shell member 52,.
The rigid core 58 and the fabric layer 60 may be made of any suitable material.
For example, in some embodiments, the rigid core 58 may comprise polycarbonate, high-density polyethylene (HDPE), polypropylene, polyurethane, or any other rigid polymeric material or any other suitably rigid material. The fabric layer 60 may comprise a woven fabric (e.g., a woven polyester or nylon fabric), a nonwoven fabric, synthetic microfibers, a synthetic woven knit, a polyurethane laminate, a mesh, or any other suitable fabric.
The shell 50 may be implemented in various other ways in other embodiments.
For example, in other embodiments, the shell members 521, 522 may have various other shapes and/or be made of various other materials. For instance, Figure 10 illustrates another embodiment in which the shell member 522 includes a projection 96 which can be engaged by the shell member 521 as the shell members 521, 522 move relative to one another to limit this relative movement.

The link 54 may extend along any suitable extent of the shell 50 to interconnect and hold together the shell members 521, 522. In this embodiment, the link 54 extends along at least a majority of a perimeter of the shell 50. More particularly, in this embodiment, the link 54 extends along an entirety of the perimeter of the shell 50 such that it surrounds the shell 50. Also, in this embodiment, the link 54 overlies the inner side 63, the outer side 65 and the peripheral edge 67 of the first shell member 521 and the inner side 63, the outer side 65 and the peripheral edge 67 of the second shell member 522.
In this example of implementation, the link 54 extends along a majority of the peripheral edge 67 of the first shell member 521 and a majority of the peripheral edge 67 of the second shell member 522. More particularly, in this example, the link 54 extends along all the peripheral edge 67 of the first shell member 521 except along a portion 68 of the peripheral edge 67 of the first shell member that overlaps the second shell member 522 when the second shell member 522 is in the retracted position. Similarly, the link 54 extends along all the peripheral edge 67 of the second shell member 522 except along a portion 69 of the peripheral edge 67 of the second shell member 522 that overlaps the first shell member 521 when the second shell member 522 is in the retracted position. In other words, each of the portion 68 of the peripheral edge 67 of the first shell member 521 and the portion 69 of the peripheral edge 67 of the second shell member 522 is free of the link 54. This creates a space 70 between the shell members 521, 522 allowing them to move relative to another when the shoulder 20x of the player moves.
In this embodiment, the link 54 comprises a connecting band 72. More particularly, in this embodiment, the connecting band 72 is a connecting strip of fabric. In this example, the strip of fabric constituting the connecting band 72 is a braiding. For instance, in some examples of implementation, the strip of fabric constituting the connecting band 72 may comprise a woven polyester fabric, a woven nylon fabric, or any other suitable textile. The connecting band 72 may be made of any other suitable material in other examples of implementation (e.g., polyurethane, rubber or another elastomer, spandex, etc.).
The link 54 can be affixed to the shell members 521, 522 in various ways. In this embodiment, the link 54 is affixed to the shell members 521, 522 by a stitching 71.
More particularly, the stitching 71 extends through the link 54 and each shell member 52; to affix the link 54 to the shell member 52. The stitching 71 may extend along a majority of the perimeter of the shell 50. In this example, the stitching 71 surrounds the shell 50. In other embodiments, the link 54 may be affixed to the shell members 521, 522 by staples, an adhesive, or any other suitable affixing means.
The link 54 may be implemented in various other ways in other embodiments.
For example, in other embodiments, the link 54 may have various other shapes and/or be made of various other materials.
The liner 56 is flexible. In this embodiment, the liner 56 comprises a flexible core 75 and a fabric layer 77 covering at least part of the flexible core 75. More particularly, in this embodiment, the fabric layer 77 overlies inner and outer surfaces of the flexible core 75. The flexible core 75 and the fabric layer 77 may be made of any suitable material. For example, in some embodiments, the flexible core 75 may comprise foam, such as low-density polyethylene (LDPE) foam, polyurethane foam, EVA foam, VN foam, or any other suitable foam. The fabric layer 77 may comprise a woven fabric (e.g., a woven polyester or nylon fabric), a nonwoven fabric, synthetic microfibers, a synthetic woven knit, a polyurethane laminate, a mesh, or any other suitable fabric. In this embodiment, the liner 56 also comprises a braiding 81 along its periphery.
A perimeter of the liner 56 is at least as large as the perimeter of the shell 50. In this embodiment, the perimeter of the liner 56 is larger than the perimeter of the shell 50. More particularly, in this embodiment, the shell 50 is disposed generally -concentrically on the liner 56. The perimeter of the shell 50 is disposed within the perimeter of the liner 56 such that the liner 56 includes a margin 83 that is left exposed.
In this example, the liner 56 is connected to the shoulder arch portion 34, and the arm protector 21,, directly or indirectly, in order to connect the shoulder cap 40, to the shoulder arch portion 34, and the arm protector 21,. More particularly, in this example, the liner 56 is sewed to the shoulder arch portion 34, and is connected to the arm protector 21, via a strap which is sewed to the liner 56, the shoulder arch portion 34, and the arm protector 21,.
The liner 56 may be implemented in various other ways in other embodiments.
For example, in other embodiments, the liner 56 may have various other shapes and/or be made of various other materials.
The shell 50 can be affixed to the liner 56 in various ways. In this embodiment, the shell 50 is affixed to the liner 56 by a stitching 80. In this example, the stitching 80 extends through the link 54 which interconnects the shell members 521, 522 and through the liner 56. The stitching 80 may extend along all or less than all of the perimeter of the shell 50. In this example, the stitching 80 extends along all of a proximal side, a front side and a back side of the perimeter of the shell 50 and along part but not all of a distal side of the perimeter of the shell 50 such that a portion 87 of the perimeter of the shell 50 is free from attachment to the liner 56. In other embodiments, the shell 50 may be affixed to the liner 56 by the stitching 78 which fixes the link 54 to the shell members 521, 522. In other words, the stitching 78 may extend through the shell members 521, 522, the link 54 and the liner 56. In other embodiments, the shell 50 may be affixed to the liner 56 by staples, an adhesive, or any other suitable affixing means.
Flexibility of the liner 56 may facilitate motion of the shell members 521, relative to one another since the shell 50 and the liner 56 are interconnected .^
.=
through the link 54 in this embodiment. For example, in this embodiment, when the shell member 522 moves relative to the shell member 521 towards its retracted position, a portion of the liner 56 through which extends a portion of the stitching 80 that also extends through the shell member 522 may bend towards the shell member 521 to facilitate motion of the shell member 522. Conversely, when the shell member 522 moves relative to the shell member 521 towards its extended position, the portion of the liner 56 through which extends the portion of the stitching 80 that also extends through the shell member 522 may bend away from the shell member 521 to facilitate motion of the shell member 522.
In this embodiment, the shoulder cap 40x comprises a restraint 85 interconnecting the shell members 521, 522 to restrain movement of the second shell member 522 relative to the first shell member 521. In this example of implementation, the restraint 85 is implemented as a tether which is a strap that is connected (e.g., sewed) to the shell members 521, 522 on their respective inner side 63.
More particularly, in this embodiment, the restraint 85 is configured to prevent the second shell member 522 from moving from a given one of the inner side 63 and the outer side 65 of the first shell member 521 to an opposite one of the inner side 63 and the outer side 65 of the first shell member 521, in this case from the inner side 63 to the outer side 65 of the first shell member 521. The restraint 85 prevents the peripheral edge 67 of the second shell member 522 to move over the peripheral edge 67 of the first shell member 521 and onto the outer side 65 of the first shell member 521 when the second shell member 522 pivots laterally (i.e., in a direction away from the medial (midsagittal) plane of the player's body).
The restraint 85 may be implemented in various other ways in other embodiments. For example, in other embodiments, the restraint 85 may have various other shapes and/or be made of various other materials.

, The shoulder caps 401, 402 may be implemented in various other ways in other embodiments. For example, in other embodiments, each of the shoulder caps 401, 402 may have various other shapes, comprise various other components, and/or be made of various other materials.
While in this embodiment the shoulder pads 10 are hockey shoulder pads, in other embodiments, shoulder pads constructed using principles described herein in respect of the shoulder pads 10, including the protective caps 401, 402, may be another type of shoulder pads for upper body protection of a player playing another type of contact sport (sometimes referred to as "full-contact sport"
or "collision sport") in which there are significant impact forces on the player due to player-to-player and/or player-to-object contact. For example, in other embodiments, shoulder pads constructed using principles described herein in respect of the shoulder pads 10 may be lacrosse shoulder pads for upper body protection of a lacrosse player. As another example, in other embodiments, shoulder pads constructed using principles described herein in respect of the shoulder pads 10 may be football shoulder pads for upper body protection of a football player.
Although in embodiments considered above the shoulder pads 10 are a protective athletic garment for a user playing a contact sport, a protective athletic garment constructed using principles described herein in respect of the shoulder pads 10, including the protective caps 401, 402, may be used in athletic activities other than contact sports in which protection against body injury is desired.
While in this embodiment the protective caps 401, 402 are part of shoulder pads, a protective cap constructed using principles described herein in respect of the protective caps 401, 402 may be used in other types of protective athletic garments. For example, in other embodiments, a protective cap constructed using principles described herein in respect of the protective caps 401, 402 may be a knee cap of a leg pad or an elbow cap of an elbow pad worn by a user in order to protect a knee or an elbow of the user. A protective cap constructed using principles described herein in respect of the protective caps 401, 402 may be used to protect any articulation of the user while facilitating movement of that articulation.
To facilitate the description, any reference numeral designating an element in one figure has been used to designate the same element if used in any other figures. In describing the embodiments, specific terminology has been resorted to for the sake of clarity but the invention is not intended to be limited to the specific terms so selected, and it is understood that each specific term comprises all equivalents.
Unless otherwise indicated, the drawings are intended to be read together with the specification, and are to be considered a portion of the entire written description of this invention. Unless otherwise indicated, the terms "horizontal", "vertical", "left", "right", "up", "down" and the like, as well as adjectival and adverbial derivatives thereof (e.g., "horizontally", "rightwardly", "upwardly", "radially", etc.), simply refer to the orientation of the illustrated structure.
Although various embodiments and examples have been presented, this was for the purpose of describing, but not limiting, the invention. Various modifications and enhancements will become apparent to those of ordinary skill in the art and are within the scope of the invention, which is defined by the appended claims.

Claims

1. A protective athletic garment wearable by a user, the protective athletic garment comprising a protective cap for protecting a body part comprising an articulation of the user, the protective cap comprising.
a) a shell for overlying the user's articulation, the shell comprising a first shell member and a second shell member that are disposed to overlie the user's articulation;
b) a liner mounted under the shell for being disposed between the shell and the user's articulation; and c) a link interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, the link extending along at least part of a periphery of the first shell member and at least part of a periphery of the second shell member such that the first shell member and the second shell member are movable relative to one another and relative to the liner in response to movement of the user's articulation, wherein each of the first shell member and the second shell member comprises an inner side for facing towards the user's articulation and an outer side for facing away from the user's articulation and wherein the liner is spaced apart from the inner side of the first shell member and the inner side of the second shell member;
wherein each of the first shell member and the second shell member comprises a peripheral edge defined between its inner side and its outer side and wherein the link covers the inner side, the outer side and the peripheral edge of the first shell member and covers the inner side, the outer side and the peripheral edge of the second shell member.

2. The protective athletic garment of claim 1, wherein the second shell member is movable relative to the first shell member between an extended position and a retracted position, the first shell member and the second shell member overlapping when the second shell member is in the retracted position.

3. The protective athletic garment of claim 2, wherein, when the second shell member is in the extended position, the first shell member and the second shell member are positioned to prevent a gap therebetween through which the user's articulation could be impacted.

4. The protective athletic garment of claim 2 or 3, wherein the first shell member and the second shell member overlap when the second shell member is in the extended position, the overlap of the first shell member and the second shell member when the second shell member is in the retracted position being greater than the overlap of the first shell member and the second shell member when the second shell member is in the extended position.

5. The protective athletic garment of any one of claims 1 to 4, wherein the link comprises a strip of fabric.

6. The protective athletic garment of claim 5, wherein the strip of fabric is a braiding.

7. The protective athletic garment of any one of claims 1 to 6, wherein the link extends along at least a majority of a perimeter of the shell.

8. The protective athletic garment of any one of claims 1 to 7, wherein the link surrounds the shell.

9. The protective athletic garment of any one of claims 1 to 8, wherein each of the first and second shell members is curved in two orthogonal directions such that its inner side is generally concave and its outer side is generally convex.

10. The protective athletic garment of claim 9, wherein the shell has a dome shape.

11. The protective athletic garment of any one of claims 1 to 10, wherein the link is affixed to the shell and the liner.

12. The protective athletic garment of claim 11, wherein the link is affixed to the shell and the liner by at least one stitching.

13. The protective athletic garment of any one of claims 1 to 11, wherein the shell is affixed to the liner by a stitching passing through the link.

14. The protective athletic garment of claim 13, wherein the link and the stitching surround the shell.

15. The protective athletic garment of claim 13 or 14, wherein the stitching is a first stitching, the link being affixed to the shell by a second stitching.

16. The protective athletic garment of any one of claims 1 to 15, wherein each of the first shell member and the second shell member comprises a rigid core and a fabric layer covering at least part of the rigid core.

17. The protective athletic garment of any one of claims 1 to 16, wherein the liner comprises a flexible core and a fabric layer covering at least part of the flexible core.

18. The protective athletic garment of any one of claims 1 to 17, comprising a restraint interconnecting the first shell member and the second shell member to restrain movement of the second shell member relative to the first shell member.

19. The protective athletic garment of any one of claims 1 to 18, wherein a perimeter of the liner is larger than a perimeter of the shell.

20. The protective athletic garment of any one of claims 1 to 19, wherein the articulation is located proximate a joint region of a shoulder, a knee cap or an elbow point and wherein the protective cap is a shoulder cap, knee cap or elbow cap with first and second shell members overlying the joint region of the shoulder, knee cap or elbow point.

21. The protective athletic garment of any one of claims 3 to 20 when depending upon claim 2, wherein a portion of a peripheral edge of the first shell member overlaps a portion of a peripheral edge of the second shell member when the second shell member is in the extended or retracted position, the overlapping peripheral edge portions being free of the link.

22. A protective athletic garment wearable by a user, the protective athletic garment comprising a protective cap for protecting a body part comprising an articulation of the user, the protective cap comprising:
a) a shell for overlying the user's articulation, the shell comprising a first shell member and a second shell member, wherein each of the first shell member and the second shell member comprises an inner side for facing towards the user's articulation, an outer side opposite the inner side and for facing away from the user's articulation, and a peripheral edge defined between the inner side and the outer side;
b) a liner mounted under the shell for being disposed between the shell and the user's articulation; and c) a band interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, the band extending along at least part of a periphery of the first shell member and at least part of a periphery of the second shell member such that the first shell member and the second shell member are movable relative to one another in response to movement of the user's articulation, and wherein the band covers the inner side, the outer side and the peripheral edge of the first shell member and covers the inner side, the outer side and the peripheral edge of the second shell member.

23. The protective athletic garment of claim 22, wherein the second shell member is movable relative to the first shell member between an extended position and a retracted position, the first shell member and the second shell member overlapping when the second shell member is in the retracted position.

24. The protective athletic garment of claim 23, wherein, when the second shell member is in the extended position, the first shell member and the second shell member are positioned to prevent a gap therebetween through which the user's articulation could be impacted.

25. The protective athletic garment of claim 23 or 24, wherein the first shell member and the second shell member overlap when the second shell member is in the extended position, the overlap of the first shell member and the second shell member when the second shell member is in the retracted position being greater than the overlap of the first shell member and the second shell member when the second shell member is in the extended position.

26. The protective athletic garment of any one of claims 22 to 25, wherein the band extends along at least a majority of a perimeter of the shell.

27. The protective athletic garment of any one of claims 22 to 26, wherein the band surrounds the shell.

28. The protective athletic garment of any one of claims 22 to 27, wherein the liner is spaced apart from at least part of the inner side of the first shell member and at least part of the inner side of the second shell member.

29. The protective athletic garment of any one of claims 22 to 28, wherein the articulation is located proximate a joint region of a shoulder, a knee cap or an elbow point and wherein the protective cap is a shoulder cap, knee cap or elbow cap with first and second shell members overlying the joint region of the shoulder, knee cap or elbow point.

30. The protective athletic garment of any one of claims 22 to 29, wherein each of the first and second shell members is curved in two orthogonal directions such that its inner side is generally concave and its outer side is generally convex.

31. The protective athletic garment of claim 30, wherein the shell has a dome shape.

32. The protective athletic garment of any one of claims 22 to 31, wherein the band is affixed to the shell and the liner.

33. The protective athletic garment of claim 32, wherein the band is affixed to the shell and the liner by at least one stitching.

34. The protective athletic garment of any one of claims 22 to 32, wherein the shell is affixed to the liner by a stitching passing through the band.

35. The protective athletic garment of claim 34, wherein the band and the stitching surround the shell.

36. The protective athletic garment of claim 34 or 35, wherein the stitching is a first stitching, the band being affixed to the shell by a second stitching.

37. The protective athletic garment of any one of claims 22 to 36, wherein each of the first shell member and the second shell member comprises a rigid core and a fabric layer covering at least part of the rigid core.

38. The protective athletic garment of any one of claims 22 to 37, wherein the liner comprises a flexible core and a fabric layer covering at least part of the flexible core.

39. The protective athletic garment of any one of claims 22 to 38, comprising a restraint interconnecting the first shell member and the second shell member to restrain movement of the second shell member relative to the first shell member.

40. The protective athletic garment of any one of claims 22 to 39, wherein a perimeter of the liner is larger than a perimeter of the shell.

41. The protective athletic garment of any one of claims 24 to 40 when depending upon claim 25, wherein a portion of a peripheral edge of the first shell member overlaps a portion of a peripheral edge of the second shell member when the second shell member is in the extended or retracted position, the overlapping peripheral edge portions being free of the band.

42. The protective athletic garment of any one of claims 22 to 41, wherein the first shell member and the second shell member are movable relative to the liner in response to movement of the user's articulation.

43. Athletic shoulder pads wearable by a user, the athletic shoulder pads comprising:
a) a front portion for covering at least part of a front side of a thorax of the user;
b) a back portion for covering at least part of a back side of the thorax of the user;
c) left and right shoulder arch portions for respectively arching over left and right shoulders of the user and interconnecting the front portion and said back portion;
d) left and right shoulder caps mounted above the left and right shoulder arch portions for respectively protecting the left and right shoulders of the player, each of the left and right shoulder caps comprising:
i) a shell for overlying a respective one of the left and right shoulders of the user, the shell comprising a first shell member and a second shell member that are disposed to overlie the respective one of the left and right shoulders of the user;
ii) a liner mounted under the shell for being disposed between the shell and the respective one of the left and right shoulders of the user; and iii) a link interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, the link extending along at least part of a periphery of the first shell member and at least part of a periphery of the second shell member such that the first shell member and the second shell member are movable relative to one another and relative to the liner in response to movement of the respective one of the left and right shoulders of the user;
wherein each of the first shell member and the second shell member comprises a peripheral edge defined between its inner side and its outer side and wherein the link covers the inner side, the outer side and the peripheral edge of the first shell member and covers the inner side, the outer side and the peripheral edge of the second shell member.

44. The athletic shoulder pads of claim 43, wherein the second shell member is movable relative to the first shell member between an extended position and a retracted position, the first shell member and the second shell member overlapping when the second shell member is in the retracted position.

45. The athletic shoulder pads of claim 44, wherein, when the second shell member is in the extended position, the first shell member and the second shell member are positioned to prevent a gap therebetween through which the user's articulation could be impacted.

46. The athletic shoulder pads of claim 44 or 45, wherein the first shell member and the second shell member overlap when the second shell member is in the extended position, the overlap of the first shell member and the second shell member when the second shell member is in the retracted position being greater than the overlap of the first shell member and the second shell member when the second shell member is in the extended position.

47. The athletic shoulder pads of any one of claims 43 to 46, wherein the link comprises a strip of fabric.

48. The athletic shoulder pads of claim 47, wherein the strip of fabric is a braiding.

49. The athletic shoulder pads of any one of claims 43 to 48, wherein the link extends along at least a majority of a perimeter of the shell.

50. The athletic shoulder pads of any one of claims 43 to 49, wherein the link surrounds the shell.

51. The athletic shoulder pads of any one of claims 43 to 50, wherein each of the first shell member and the second shell member comprises an inner side for facing towards the user's articulation and an outer side for facing away from the user's articulation and wherein the liner is spaced apart from the inner side of the first shell member and the inner side of the second shell member.

52. The athletic shoulder pads of claim 51, wherein each of the first and second shell members is curved in two orthogonal directions such that its inner side is generally concave and its outer side is generally convex.

53. The athletic shoulder pads of claim 52, wherein the shell has a dome shape.

54. The athletic shoulder pads of any one of claims 43 to 53, wherein the link is affixed to the shell and the liner.

55. The athletic shoulder pads of claim 54, wherein the link is affixed to the shell and the liner by at least one stitching.

56. The athletic shoulder pads of any one of claims 43 to 54, wherein the shell is affixed to the liner by a stitching passing through the link.

57. The athletic shoulder pads of claim 56, wherein the link and the stitching surround the shell.

58. The athletic shoulder pads of claim 56 or 57, wherein the stitching is a first stitching, the link being affixed to the shell by a second stitching.

59. The athletic shoulder pads of any one of claims 43 to 58, wherein each of the first shell member and the second shell member comprises a rigid core and a fabric layer covering at least part of the rigid core.

60. The athletic shoulder pads of any one of claims 43 to 59, wherein the liner comprises a flexible core and a fabric layer covering at least part of the flexible core.

61. The athletic shoulder pads of any one of claims 43 to 60, comprising a restraint interconnecting the first shell member and the second shell member to restrain movement of the second shell member relative to the first shell member.

62. The athletic shoulder pads of any one of claims 43 to 61, wherein a perimeter of the liner is larger than a perimeter of the shell.

63. The athletic shoulder pads of any one of claims 45 to 62 when depending upon claim 46, wherein a portion of a peripheral edge of the first shell member overlaps a portion of a peripheral edge of the second shell member when the second shell member is in the extended or retracted position, the overlapping peripheral edge portions being free of the link.

64. A protective athletic garment wearable by a user, the protective athletic garment comprising a protective cap for protecting a body part comprising an articulation of the user, the protective cap comprising:
a) a shell for overlying the user's articulation, the shell comprising a first shell member and a second shell member that are disposed to overlie the user's articulation;
b) a liner mounted under the shell for being disposed between the shell and the user's articulation; and c) means for interconnecting the first shell member and the second shell member to hold the first shell member and the second shell member together, wherein the second shell member is movable relative to the first shell member between an extended position when the articulation is in a rest position and a retracted position when the articulation moves out of the rest position.

65. The protective athletic garment of claim 64, wherein, when the second shell member is in the extended position, the first shell member and the second shell member are positioned to prevent a gap therebetween through which the user's articulation could be impacted.

66. The protective athletic garment of claim 65, wherein the first shell member and the second shell member overlap when the second shell member is in the extended position, an overlap of the first shell member and the second shell member when the second shell member is in the retracted position being greater than the overlap of the first shell member and the second shell member when the second shell member is in the extended position.

67. The protective athletic garment of any one of claims 64 to 66, wherein the means for interconnecting comprises a strip of fabric.

68. The protective athletic garment of any one of claims 64 to 67, wherein the means for interconnecting extends along at least a majority of a perimeter of the shell.

69. The protective athletic garment of any one of claims 64 to 68, wherein the means for interconnecting surrounds the shell.

70. The protective athletic garment of any one of claims 64 to 69, wherein each of the first and second shell members is curved in two orthogonal directions such that its inner side is generally concave and its outer side is generally convex.

71. The protective athletic garment of any one of claims 64 to 70, wherein the shell has a dome shape.

72. The protective athletic garment of any one of claims 64 to 71, wherein the first shell member and the second shell member are affixed to the liner.

73. The protective athletic garment of any one of claims 64 to 72, wherein the means for interconnecting is affixed to the shell and the liner.

74. The protective athletic garment of any one of claims 64 to 73, wherein the articulation is located proximate a joint region of a shoulder, a knee cap or an elbow point and wherein the protective cap is a shoulder cap, knee cap or elbow cap with the first and second shell members overlying the joint region of the shoulder, knee cap or elbow point.