CN203061147U - Ceramsite sand granulator - Google Patents

Ceramsite sand granulator Download PDF

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Publication number
CN203061147U
CN203061147U CN 201220576060 CN201220576060U CN203061147U CN 203061147 U CN203061147 U CN 203061147U CN 201220576060 CN201220576060 CN 201220576060 CN 201220576060 U CN201220576060 U CN 201220576060U CN 203061147 U CN203061147 U CN 203061147U
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CN
China
Prior art keywords
tank body
bearing
guide wheel
disk
disk tank
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Expired - Fee Related
Application number
CN 201220576060
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Chinese (zh)
Inventor
张瑞亭
张胜杰
李延民
韩枫钦
赵烨
王英军
宋贤涛
陈瑞
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Hebi General Machinery & Electric Co Ltd
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Hebi General Machinery & Electric Co Ltd
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Publication date
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Priority to CN 201220576060 priority Critical patent/CN203061147U/en
Application granted granted Critical
Publication of CN203061147U publication Critical patent/CN203061147U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a ceramsite sand granulator. The ceramsite sand granulator mainly comprises a disk tank, a gearwheel, a pinion, a tank bearing seat, a guide wheel, a guide wheel cover scraper, a triangular belt transmission device, a stirrer base, a motor and a speed reducer, wherein the motor transmits power to the speed reducer through the triangular belt transmission device; and the pinion at the output shaft end of the speed reducer is meshed with the gearwheel to drive the disk tank to transfer. By changing the transmission ratio of the triangular belt transmission device, the rotating speed of a balling disk can be regulated. A flange at a feeding hole of the disk tank can prevent the change of turning radius caused by adhesion of a material falling to a part between the guide wheel and a guide rail of the disk tank. A multi-circular-arc disk tank structure is adopted, the axis of the disk tank forms an angle of 15 DEG with a horizontal plane, the required granularity of the material can be obtained through multi-direction flowing balling under the driving of the disk tank, and the balled material is relatively uniform in dimension of all directions and high in balling rate and balling degree. The ceramsite sand granulator is simple in structure, high in efficiency, low in energy consumption, and convenient to operate, regulate and maintain.

Description

Haydite sand granulator
Technical field
The present invention relates to a kind of granulation device of haydite sand granulator, particularly a kind of granulator granulation device that is suitable for industry powder shapes such as pharmacy, chemical industry, piece material glomeration particle.
Background technology
Existing granulator mostly is pure horizontal or vertical or circulus, and its granulating mode mostly is the extruding powder and granule shape material and becomes granule materials, and its pressurizing unit mostly is roll-type or net formula, and in long-term extrusion modling process, its pressurizing unit damages easily like this; Because the granulating mode mostly is pressing materials, extruding force is also inhomogeneous, its balling ratio, becomes sphericity also not high, and efficient is lower, and the quality to required material has certain influence like this; Granulator now mostly is small-sized meticulous device, is difficult for modulation, and if local damage, be difficult for repair and replacement.
Summary of the invention
At the deficiency of said apparatus, need a kind of balling ratio of design, one-tenth sphericity height, simple in structure, easy to maintenance, power consumption is few, a kind of haydite sand granulation device that the life-span is long.
For realizing above-mentioned deficiency, haydite sand granulator device of the present invention mainly is made up of disk tank body, large and small gear, tank body bearing block, guide wheel, guide wheel cover cleaning shoe, V-belt transmission device, base, motor, reductor etc.Wherein motor connects transmission by the triangle V-belt with reductor, and reductor goes out axle head and is associated with pinion, and meshes with gear wheel.Gear wheel and disk tank body are linked together.Behind the motor start-up, the disk tank body is running thereupon also like this.Motor drives V-belt transmission device, via after the deceleration device governing speed with large and small meshed transmission gear, the tank body bearing block is connected, and in certain limit with disk, rotate in the certain orientation, guarantee to regulate the needs of pan-pelletizer gradient.Go into vee-pulley diameter on the axle by changing motor shaft and reductor, can regulate the rotating speed of disk tank body.
And material particles is after entering the disk tank body equably, drive the lower disc tank body at reductor and turn clockwise, reasonably add bond or water, through mother bulb (also claiming ball) formation phase and growth by two stages of closely knit phase, the automatic balling-up of material particles reaches desired particle size, discharge from getting bin gate, flow into feed bin or transport.
Material particles balling-up Principle of Process:
1) mother bulb forms the phase: material particles such as flyash, clay all are the higher materials of hydrophily, and particle surface has the ability of adsorption moisture.Also produce adhesive property after the clay immersion.When the compound of continuous adding rolls in haydite sand granulator, tiny water droplet also constantly is sprinkled upon on the compound, and particle runs into water droplet, and absorption is soaked into rapidly, and particle surface forms one deck moisture film as thin as a wafer, and adsorbs material in rolling.Because the surface tension of water and the cementation of clay form one by one little ball-mother bulb, the size of mother bulb is generally diameter 3 millimeter, there is very thin moisture film on the surface, and this moisture when constantly rolling moves outside gradually under the effect of centrifugal force and gravity and forms.
2) increase the closely knit phase: owing to add water, reinforced and mother bulb constantly rolling in the disk tank body continuously, the moisture film on mother bulb surface is constantly suction suction also, and the mother bulb that so goes round and begins again forms pellet gradually.Simultaneously, the mechanism during owing to rolling, the density of pellet also progressively increases, and adds the cementation of clay, makes pellet produce certain mechanical strength, until forming satisfactory spherical material particles.
Characteristics of the present invention:
1) the present invention does not adopt traditional horizontal or vertical or ring type structure, but adopt many circular arcs disk tank body and disk tank body axis to become 15 ° with level, when work, material can reach desired particle size by multi-direction mobile balling-up under the drive of disk tank body, the all directions size is more even relatively after the material balling-up, balling ratio, one-tenth sphericity height.
2) motor of this device connects transmission by the V-belt transmission device with reductor, and reductor goes out axle head and is associated with pinion, and meshes with gear wheel.Gear wheel connects with the disk tank body.Then by main shaft, guide wheel, tank body bearing block, load-bearing is in base for the disk tank body.Behind the motor start-up, the running of disk tank body starts steadily like this, and impulsive force is retarded, and noise reduces.
3) granulation device of the present invention partly is the disk tank body, running part is driven by motor V-belt transmission device, drive large and small gear by reductor again, make disk tank body stable rotation in certain speed, certain orientation scope, so not only simple in structure, the efficient highly energy-consuming is few, and also handled easily is regulated, convenient for maintaining increases life-span of this device.
4) tank body device specification of the present invention mainly contains: Φ 1700 Φ 2200 Φ 2500 Φ 3200 can redesign according to user's needs.
Description of drawings
Fig. 1 haydite sand granulator front view
Fig. 2 haydite sand granulator left view
Fig. 3 haydite sand granulator vertical view
Fig. 4 haydite sand granulator tank body bearing block cutaway view
Fig. 5 haydite sand granulator guide wheel cutaway view
Fig. 6 haydite sand granulator guide wheel left view
The specific embodiment
Each sequence number is expressed as respectively among the figure: 1 base, 2 tank body bearing blocks, 3 disk tank bodies, 4 guide wheels, 5 V-belt transmission devices, 6 gear wheels, 7 pinions, 8 V-belt regulating wheels, 9 guide wheel cover cleaning shoes are on 10 drive gear guards, under 11 drive gear guards, 12 big belt wheel covers, 13 gear cover bracing frames, 14 get bin gate, and 15 get the bin gate bearing pin, and 16 get the bin gate stud shaft, 17 reductors, 18 motor, 19 tank body bearing blocks, the logical lid of 20 tank body bearings, the blind lid of 21 tank body bearings, 22 guide wheel shaft bearing loam cakes, 23 guide wheel pulleys, 24 guide wheel pulley spindles, 25 guide wheel covers, 26 guide wheel shaft bearings, 27 bearing (ball) covers, 28 bearings, 29 taper roll bearings, 30 aligning cylinder roller bearings, 31 spacers.
Below in conjunction with accompanying drawing 1,2,3,4,5,6, the present invention done describing in further detail.
A kind of haydite sand granulator; it mainly comprises motor 18, V-belt transmission device 5, reductor 17, pinion 7, gear wheel 6, big belt wheel cover 12, disk tank body 3, guide wheel 4, tank body bearing block 2, base 1, guide wheel 4, guide wheel cover cleaning shoe 9, V-belt regulating wheel 8; on the drive gear guard 10; under the drive gear guard 11, big belt wheel cover 12, gear cover bracing frame 13; get bin gate 14; get bin gate bearing pin 15, get bin gate stud shaft 16, guide wheel cover 25.
The guide wheel shaft bearing 26 of motor 18, reductor 17, tank body bearing block 2 and guide wheel 4 is fixed on the base 1; The input of V-belt transmission device 5 links to each other with 18 on motor, the output of V-belt transmission device 5 links to each other with the power shaft of reductor 17, pinion 7 is installed on reductor 17 output shafts, and gear wheel 6 is fixed on the disk tank body 3, rotates with disk tank body 3; Disk tank body 3 be supported on tank body bearing block 2 and about on two guide wheels 4.
Motor 18 drives V-belt transmission device 5 and rotates, through reductor 17, drive pinion 7 and described gear wheel 6 engaged transmission, disk tank body 3 is rotated by certain orientation, reasonably add bond or water, material can automatic balling-up reach desired particle size, discharges from discharging, flows into feed bin or transports.
V-belt transmission device 5 is in big belt wheel cover 12, after 8 tensionings of V-belt regulating wheel, driving reductor 17 rotates, by changing the gearratio of V-belt transmission device 5, can regulate the rotating speed of pinion 7, drive the disk tank body 3 that is connected with gear wheel 6 by pinion 7 and gear wheel 6 engagements and rotate, and then reach the purpose of the rotating speed of regulating disk tank body 3.
Disk tank body 3 by tank body bearing block 2 and guide wheel 4 load-bearing on base 1; Disk tank body 3 adopts many circular arcs tank structures, and its axis is concentric with described tank body bearing block 2, and disk tank body 3 axis and horizontal sextant angle are 15 °; The edge of disk tank body 3 has gets bin gate 14, gets bin gate 14 and is fixed on the disk tank body 3 by getting bin gate bearing pin 15, get bin gate stud shaft 16 flexibly switch get bin gate 14.
Tank body bearing block 2 comprises that tank body bearing base 19, tank body bearing logically cover 20, the blind lid 21 of tank body bearing, taper roll bearing 29, aligning cylinder roller bearing 30 and spacer 31; The taper roll bearing 29 dependence blind lids 21 of tank body bearing and spacer 31 are realized axial location, and aligning cylinder roller bearing 30 relies on the logical 20 realization axial location of covering of spacers 31 and tank body bearing; Taper roll bearing 29 bears the axial force that disk tank body 3 produces in rotation process; Aligning cylinder roller bearing 30 for the manufacture of the alignment error that produces and haydite sand granulator after long-term operation, the automatic aligning that changes when guide wheel 4 wearing and tearing rear disk tank bodies 3 axis angles.
Guide wheel 4 comprises guide wheel shaft bearing 26, guide wheel shaft bearing loam cake 22, guide wheel pulley 23, guide wheel pulley spindle 24, bearing (ball) cover 27, bearing 28; Guide wheel pulley spindle 24 is installed between guide wheel bearing base 22 and the bearing block loam cake 22, realizes the axial and radial location of guide wheel pulley spindle 24, and bearing 28 relies on the bearing (ball) cover 27 at two ends to realize axial location; Respectively there is a guide wheel 4 lower-left of disk tank body 3 and both sides, bottom right, play supporting disk tank body 3.
The structure of disk tank body 3 is a kind of cylindrical structure, at the cylindrical two ends of disk tank body 3 the orthodrome structure is arranged, and material does not have the dead angle at internal motion when guaranteeing granulation, and material movement is more even; One flange retaining is arranged in the outside of guide wheel 4 at the feeding mouth edge of disk tank body 3, material falls between the guide rail of guide wheel 4 and disk tank body 3 when preventing charging, guide pass with disk tank body 3 on guide wheel pulley 23 external cylindrical surfaces produces the bonding phenomenon, cause the radius of gyration to change, and then the gradient that influences disk tank body 3 changes, and has influence on the normal operation of disk tank body 3.

Claims (6)

1. haydite sand granulator, its feature is: it comprises motor (18), V-belt transmission device (5), reductor (17), pinion (7), gear wheel (6), big belt wheel cover (12), disk tank body (3), tank body bearing block (2), base (1), guide wheel (4), guide wheel cover cleaning shoe (9), V-belt regulating wheel (8) is on the drive gear guard (10), under the drive gear guard (11), big belt wheel cover (12), gear cover bracing frame (13) is got bin gate (14), get bin gate bearing pin (15), get bin gate stud shaft (16) and guide wheel cover (25); The guide wheel shaft bearing (26) of motor (18), reductor (17), tank body bearing block (2) and guide wheel (4) is fixed on the base (1); The input of V-belt transmission device (5) links to each other with motor (18) axle, the output of V-belt transmission device (5) links to each other with the power shaft of reductor (17), pinion (7) is installed on reductor (17) output shaft, gear wheel (6) is fixed on the disk tank body (3), rotates with disk tank body (3); Disk tank body (3) be supported on tank body bearing block (2) and about on two guide wheels (4); Motor (18) drives V-belt transmission device (5) and rotates, drive reductor (17), driving pinion (7) rotates, pinion (7) and gear wheel (6) engaged transmission, finally make disk tank body (3) press the certain orientation rotation, reasonably add bond or water, material can automatic balling-up reach desired particle size, discharge from discharging, flow into feed bin or transport.
2. a kind of haydite sand granulator according to claim 1; it is characterized in that: V-belt transmission device (5) is in big belt wheel cover (12); after V-belt regulating wheel (8) tensioning; driving reductor (17) rotates; by changing the gearratio of V-belt transmission device (5); can regulate the rotating speed of pinion (7), drive the disk tank body (3) that is connected with gear wheel (6) by pinion (7) and gear wheel (6) engagement and rotate, and then reach the purpose of the rotating speed of regulating disk tank body (3).
3. a kind of haydite sand granulator according to claim 1 is characterized in that: described disk tank body (3) by tank body bearing block (2) and guide wheel (4) load-bearing on base (1); Disk tank body (3) adopts many circular arcs tank structure, and its axis is concentric with described tank body bearing block (2), and disk tank body (3) axis and horizontal sextant angle are 15 °; The edge of disk tank body (3) has gets bin gate (14), gets bin gate (14) and is fixed on the disk tank body (3) by getting bin gate bearing pin (15), get bin gate stud shaft (16) flexibly switch get bin gate (14).
4. a kind of haydite sand granulator according to claim 1 is characterized in that: tank body bearing block (2) comprises tank body bearing base (19), the logical lid of tank body bearing (20), the blind lid of tank body bearing (21), taper roll bearing (29), aligning cylinder roller bearing (30) and spacer (31); Taper roll bearing (29) relies on the blind lid of tank body bearing (21) and spacer (31) to realize axial location, and aligning cylinder roller bearing (30) relies on spacer (31) and the logical lid of tank body bearing (20) to realize axial location; Taper roll bearing (29) bears the axial force that disk tank body (3) produces in rotation process; Aligning cylinder roller bearing (30) for the manufacture of the alignment error that produces and haydite sand granulator after long-term operation, the automatic aligning that changes when guide wheel (4) wearing and tearing rear disk tank body (3) axis angle.
5. a kind of haydite sand granulator according to claim 1, it is characterized in that: guide wheel (4) comprises guide wheel shaft bearing loam cake (22), guide wheel pulley (23), guide wheel pulley spindle (24), guide wheel cover (25), guide wheel shaft bearing (26), bearing (ball) cover (27), bearing (28); Guide wheel pulley spindle (24) is installed between guide wheel shaft bearing (26) and the bearing block loam cake (22), realizes the axial and radial location of guide wheel pulley spindle (24), and bearing (28) relies on the bearing (ball) cover (27) at two ends to realize axial location; Respectively there is a guide wheel (4) lower-left of disk tank body (3) and both sides, bottom right, play supporting disk tank body (3).
6. a kind of haydite sand granulator according to claim 1, it is characterized in that: the structure of disk tank body (3) is a kind of cylindrical structure, there is the orthodrome structure at cylindrical two ends at disk tank body (3), and material does not have the dead angle at internal motion when guaranteeing granulation, and material movement is more even; One flange retaining is arranged in the outside of guide wheel (4) at the feeding mouth edge of disk tank body (3), material falls between the guide rail of guide wheel (4) and disk tank body (3) when preventing charging, guide pass with disk tank body (3) on guide wheel pulley (23) external cylindrical surface produces the bonding phenomenon, cause the radius of gyration to change, and then the gradient that influences disk tank body (3) changes, and has influence on the normal operation of disk tank body (3).
CN 201220576060 2012-11-05 2012-11-05 Ceramsite sand granulator Expired - Fee Related CN203061147U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220576060 CN203061147U (en) 2012-11-05 2012-11-05 Ceramsite sand granulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220576060 CN203061147U (en) 2012-11-05 2012-11-05 Ceramsite sand granulator

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CN203061147U true CN203061147U (en) 2013-07-17

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103495363A (en) * 2013-09-30 2014-01-08 东南大学 Device and method for manufacturing artificial soil based on cold bonding granulation technology
CN104474970A (en) * 2014-12-01 2015-04-01 安东新材料(遂宁)有限公司 Ceramsite sand green ball and preparation method thereof
CN110319124A (en) * 2019-07-12 2019-10-11 青岛德固特节能装备股份有限公司 A kind of KZL type bearing support device resisting radial and axial combined stress
CN113305987A (en) * 2021-06-16 2021-08-27 杜陆军 Gangue ceramsite manufacturing and processing machinery and processing technology

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103495363A (en) * 2013-09-30 2014-01-08 东南大学 Device and method for manufacturing artificial soil based on cold bonding granulation technology
CN104474970A (en) * 2014-12-01 2015-04-01 安东新材料(遂宁)有限公司 Ceramsite sand green ball and preparation method thereof
CN110319124A (en) * 2019-07-12 2019-10-11 青岛德固特节能装备股份有限公司 A kind of KZL type bearing support device resisting radial and axial combined stress
CN113305987A (en) * 2021-06-16 2021-08-27 杜陆军 Gangue ceramsite manufacturing and processing machinery and processing technology

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Ceramsite sand granulator

Effective date of registration: 20161012

Granted publication date: 20130717

Pledgee: Bank of China, Limited by Share Ltd, Xunxian County branch

Pledgor: Hebi General Machinery & Electric Co., Ltd.

Registration number: 2016990000775

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130717

Termination date: 20201105

CF01 Termination of patent right due to non-payment of annual fee