CN203053420U - Novel thin-plate multipoint automatic thickness measurement device - Google Patents
Novel thin-plate multipoint automatic thickness measurement device Download PDFInfo
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- CN203053420U CN203053420U CN 201320025791 CN201320025791U CN203053420U CN 203053420 U CN203053420 U CN 203053420U CN 201320025791 CN201320025791 CN 201320025791 CN 201320025791 U CN201320025791 U CN 201320025791U CN 203053420 U CN203053420 U CN 203053420U
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Abstract
The utility model relates to a novel thin-plate multipoint automatic thickness measurement device. By using current machineries, multipoint thickness measurement can not be completed so that measurement efficiency is low. By using the device of the utility model, the above problem can be solved. A technical scheme is characterized in that the novel thin-plate multipoint automatic thickness measurement device powered by a power supply comprises a measuring platform, a measuring apparatus, a measurement sensing system, a lower position control system and an upper position control system; the measuring apparatus, the measurement sensing system and the lower position control system are installed on the measuring platform; a mechanical control input terminal of the measuring apparatus is electrically connected with a signal output terminal of the lower position control system; the lower position control system is electrically connected with an information interface of the measurement sensing system; the lower position control system forms communication connection with the upper position control system. The structure of the device of the utility model is simple. Manufacturing is easy and cost is low. The design of the thin-plate multipoint automatic thickness measurement device is scientific and reasonable. Measurement precision is high. Operation and maintenance are convenient.
Description
Technical field
The utility model is a kind of multiple spot Automatic Measuring Apparatus of measuring sheet gauge, is to adopt offline mode that it is carried out the measurement mechanism that multiple spot thickness detects automatically at the thin plate that steel plant produce, and belongs to and is used for thickness metering outfit field.
Background technology
The method of comparatively practical measurement object thickness has following several in the prior art: 1. radioactive ray method, this method is to utilize the penetrative radioactive ray of steel plate, utilize it to the transmissivity of steel plate and the quantitative relationship between steel plate thickness, determine the thickness of steel plate.2. laser-beam deflection technique, this method is to utilize two light path systems, make at the uniform velocity deflection of laser beam, deflect into the required time of measurement point E of being made on the measured object surface by the picture axle from zero point by measuring laser beam, according to specific formulation obtain on the testee (or down) surface to imagination zero flat apart from d, can calculate the thickness of testee thus.3. detector displacement method, the method also is to utilize upper and lower two light path systems, it has two laser instruments, two military photodiodes of combination are made optical pickup apparatus, laser beam is vertically to testee incident, by measuring laser beam and body surface intersection point with respect to laser beam by the distance between the point of imaginary zero plane, namely on the testee or lower surface to imaginary zero plane apart from d, the number that draws d according to formula is put, and can calculate the thickness as object thus.This method is utilized the precision lead screw adjusting and is determined numerical value; Though this method is a kind of thickness measuring system that utilizes the opto-electronic conversion method, it is difficult to the shortcoming of avoiding mechanical hook-up to bring with the mechanical hook-up location.All there is certain shortcoming in above method, and the radioactive ray method can only be measured the object of used radiolucent, and radioactive ray has certain harmfulness to human body in addition; The shortcoming of laser-beam deflection technique is that apparatus structure is complicated, poor reliability, and the detector displacement method has reduced measuring accuracy because the long-term use of precision lead screw wearing and tearing easily cause bigger measuring error.Along with turnout and user's user demand constantly promote, a large amount of thin plates need carry out multimetering simultaneously, but present machinery can't be finished the multiple spot thickness measure, and it is lower to cause measuring efficient.
Chinese patent publication number: CN1031758A in open day on March 15th, 1989, discloses a kind of laser thickness gauge.This thicknessmeter comprises laser instrument, video signal preprocessor, microcomputer terminal disposal system, and for adapting to the high-frequency measuring condition, the present invention takes the charge-coupled device (CCD) camera system to make photoelectric conversion device; This invention is convenient to store and show measurement data, be applicable to the measurement of the object thickness that any material constitutes, measure temperature and can reach 900 ℃, be applicable to the measurement of the thickness of the cold rolling or hot rolled steel plate that travelling speed on the more abominable production line of environment is higher, also can be used for the convex-concave shape on recognition object surface.Need carry out multimetering but this technical scheme still has a large amount of thin plates, but present machinery can't be finished the multiple spot thickness measure, causes measuring the lower problem of efficient.
Summary of the invention
The purpose of this utility model is can't finish the multiple spot thickness measure for solving present machinery, cause measuring the lower problem of efficient, and providing a kind of multi-point automatic measuring thickness device for sheets design more scientific and reasonable, measuring accuracy height, operation and maintenance be the New-type sheet multi-point automatic measuring thickness device more easily.
The technical scheme that its technical matters that solves the utility model adopts is: a kind of New-type sheet multi-point automatic measuring thickness device, powered by power supply, comprise measuring table, measurement mechanism, measure sensor-based system, following level controlling system and last level controlling system, described measurement mechanism, measuring sensor-based system and following level controlling system is installed on the measuring table, the mechanical control input end of described measurement mechanism is electrically connected with the described signal output part of level controlling system down, following level controlling system is electrically connected with the information interface of described measurement sensor-based system, and described level controlling system down also is connected with described upward level controlling system communication.The utility model of She Zhiing can adopt the form of the next control like this, carry out detailed setting and control by host computer, in the following level controlling system components and parts such as PLC, servo controller have been installed, in measuring process, after the level controlling system enabling signal, follow procedure arranges and starts servomotor location and control survey measurement device PLC on receiving.PLC also accepts the measurement mechanism signal feedback simultaneously.
As preferably, described measurement mechanism by measurement mechanism side plate, measurement mechanism upper plate, measurement mechanism inner panel, short lead rail, second slide block, measure that pressure head, first feed screw nut are inserted, second feed screw nut inserts, hoodle, spring, second motor fixing seat, second servomotor, short screw mandrel, bearing seat, bearing, short screw mandrel screw, contiguous block, second shaft coupling and long filament bar screw form, measure sensor-based system and select the height gage analyzer for use, two measurement mechanism side plates, measurement mechanism upper plate, measurement mechanism inner panels are welded to form framework; Two short lead rail and two bearing seats are installed above the measurement mechanism inner panel; The measurement mechanism upper plate has a hole and second motor fixing seat is installed, and two first slide blocks are installed on the measurement mechanism upper plate; Second servomotor is installed on second motor fixing seat; By the bearing cooperation short screw mandrel is installed between two bearing seats; Short screw mandrel is connected with second servomotor by second shaft coupling; Short screw mandrel cooperation is equipped with short screw mandrel screw; Short screw mandrel screw is equipped with second feed screw nut and inserts; Second feed screw nut insert by first feed screw nut insert, hoodle, spring and measurement pressure head be connected; Measure the pressure head reverse side two second slide blocks are installed, measure the pressure head front height gage analyzer is installed; Two second slide blocks and two short lead rail cooperate and slide in short lead rail; Short screw mandrel screw is connected with second slide block by contiguous block, and the short lead rail in second slide block and the right cooperates and slides in short lead rail; Two blocks of measurement mechanism side plates respectively have a hole, and the side plate in left side is equipped with long filament bar screw.
Substantial effect of the present utility model is: the utility model is simple in structure, easy to manufacture, with low cost, and the multi-point automatic measuring thickness device for sheets design is more scientific and reasonable, the measuring accuracy height, and operation and maintenance is more convenient.
Description of drawings
Fig. 1 is the utility model contour structures synoptic diagram;
Fig. 2 is the utility model inner structure synoptic diagram;
Fig. 3 is the schematic side view of the utility model inner structure;
Fig. 4 is the synoptic diagram of measurement mechanism in the utility model structure.
Among the figure: 1, the body framework, 2, the measuring basis platform, 3-1, measuring basis platform bracing frame, 3-2, measuring basis platform joist steel bracing frame, 4, the stand riser, 5, screw mandrel shaft block, 6, first motor fixing seat, 7, first servomotor, 8, the first long filament bar, 9, first shaft coupling, 10, guide rail bracket, 11, guide rail, 12, first slide block, 13, measurement mechanism, 13-1, the measurement mechanism side plate, 13-2, the measurement mechanism upper plate, 13-3, the measurement mechanism inner panel, 13-4, short lead rail, 13-5, second slide block, 13-6, measure pressure head, 13-7, first feed screw nut inserts, 13-8, second feed screw nut inserts, 13-9, hoodle, 13-10, spring, 13-11, second motor fixing seat, 13-12, second servomotor, 13-13, short screw mandrel, 13-14, bearing seat, 13-15, bearing, 13-16, short screw mandrel screw, 13-17, contiguous block, 13-18, second shaft coupling, 13-19, long filament bar screw, 14, but spacer pin, 15, roller, 16, the sample slide plate, 17, first servo controller, 18, second servo controller, 19, the PLC controller, 20, the height gage analyzer, 21, control panel, 22, casing, 23, electric control box.
Embodiment
Below by specific embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment:
A kind of New-type sheet multi-point automatic measuring thickness device (referring to accompanying drawing 1, Fig. 2, Fig. 3 and Fig. 4), comprise measuring table, measurement mechanism, measurement sensor-based system, following level controlling system and last level controlling system, measurement mechanism, measurement sensor-based system and following level controlling system are installed on the measuring table, the mechanical control input end of measurement mechanism is electrically connected with the signal output part of following level controlling system, following level controlling system is electrically connected with the information interface of measuring sensor-based system, and following level controlling system also is connected with last level controlling system communication.Following level controlling system is by first servo controller 17, second servo controller 18, PLC controller 19, height gage analyzer 20, control panel 21, casing 22, electric control box 23 constitutes, last level controlling system is computing machine, measuring sensor-based system is height gage analyzer 20, select for use Japanese SONY to produce U30A type height gage, liquid crystal display, measurement range 30mm/1.18 "; resolution 0.001mm; measuring accuracy ± 1 μ m; ergometry≤1.5N; measuring speed 24m/min; output RS232(2400pbs), power supply USE AC adaptor (6V DC), gauge head DZ123(standard gauge head), the height gage power interface is arranged on the height gage analyzer, the height gage information interface, height gage fixator and telescopic height gage gauge head.
Present embodiment specifically comprises body framework 1, measuring basis platform 2, measuring basis platform bracing frame 3-1, measuring basis platform joist steel bracing frame 3-2, stand riser 4, screw mandrel shaft block 5, motor fixing seat 6, first servomotor 7, the first long filament bar 8, first shaft coupling 9, guide rail bracket 10, guide rail 11, first slide block 12, measurement mechanism 13, measurement mechanism side plate 13-1, measurement mechanism upper plate 13-2, measurement mechanism inner panel 13-3, short lead rail 13-4, the second slide block 13-5, measure pressure head 13-6, first feed screw nut 13-7 that inserts, second feed screw nut 13-8 that inserts, hoodle 13-9, spring 13-10, the second motor fixing seat 13-11, the second servomotor 13-12, short screw mandrel 13-13, bearing seat 13-14, bearing 13-15, short screw mandrel screw 13-16, contiguous block 13-17, the second shaft coupling 13-18, long filament bar screw 13-19, but spacer pin 14, roller 15, sample slide plate 16, first servo controller 17, second servo controller 18, PLC controller 19, height gage analyzer 20, control panel 21, casing 22, electric control box 23 and computing machine are formed.
Be welded with measuring basis platform bracing frame 3-1, measuring basis platform joist steel bracing frame 3-2 in the body framework 1; Measuring basis platform joist steel bracing frame 3-2 goes up and with screw measuring basis platform 2 is installed; Be welded with two stand risers 4 at measuring basis platform joist steel bracing frame 3-2 both ends; Be welded with two guide rail brackets 10 on two stand riser 4 tops; Be separately installed with two guide rails 11 two guide rail bracket 10 bottoms with screw; Measurement mechanism 13 is gone up with two first slide blocks 12 of screw and two guide rails 11 by measurement mechanism upper plate 13-2 and is cooperated and can slide along guide rail 11; Respectively have a hole and be equipped with in screw mandrel shaft block 5 screw mandrel shaft blocks 5 with screw at two stand risers 4 bearing is installed; The first long filament bar 8 by bearing fixing in screw mandrel shaft block 5; On left stand riser 4, motor fixing seat 6 is installed also; First servomotor, 7 usefulness screws are fixed on the motor fixing seat 6; First servomotor 7 cooperates by first shaft coupling 9 and the first long filament bar 8; At body framework 1 pin but 8 spacer pin 14 are installed; In body framework 1 base cross members four rolling 15 is installed; On body framework 1, sample slide plate 16 is installed, at body framework 1 electric control box 23 is arranged with the cooperation of measuring basis platform 2 sides; Components and parts such as first servo controller 17, second servo controller 18, PLC controller 19 are installed in electric control box 23; Measurement pressure head 13-6 in measurement mechanism 13 is equipped with height gage analyzer 20; Casing 22 is installed outside body framework 1; Be installed on control panel 21 at casing 22; First servomotor 7, the second servomotor 13-12, first servo controller 17, second servo controller 18, PLC controller 19, height gage analyzer 20, control panel 21 link to each other by lead and data line with computing machine.
Two measurement mechanism side plate 13-1, measurement mechanism upper plate 13-2, measurement mechanism inner panel 13-3 are welded to form framework; Two short lead rail 13-4 and two bearing seat 13-14 are installed above the measurement mechanism inner panel 13-3; Measurement mechanism upper plate 13-2 has a hole the second motor fixing seat 13-11 is installed, and two first slide blocks 12 are installed; The second servomotor 13-12 is installed on the second motor fixing seat 13-11;
By the bearing cooperation short screw mandrel 13-13 is installed between two bearing seat 13-14; Short screw mandrel 13-13 is connected with the second servomotor 13-12 by the second shaft coupling 13-18; Short screw mandrel 13-13 cooperation is equipped with short screw mandrel screw 13-16; Second feed screw nut 13-8 that inserts is installed on the short screw mandrel screw 13-16; Second feed screw nut inserts 13-8 by first feed screw nut insert 13-7 hoodle 13-9, spring 13-10 and measure pressure head 13-6 and be connected; Measure pressure head 13-6 reverse side two second slide block 13-5 are installed, measure pressure head 13-6 front height gage analyzer 20 is installed; Two second slide block 13-5 and two short lead rail 13-4 cooperate and can slide at short lead rail 13-4; Short screw mandrel screw 13-16 is connected with second a slide block 13-5 by contiguous block 13-17, and the short lead rail 13-4 in the second slide block 13-5 and the right cooperates and can slide at short lead rail 13-4; Two measurement mechanism side plate 13-1 respectively have a hole, and the side plate 13-1 in left side is equipped with long filament bar screw 13-19, and long filament bar screw 13-19 and the first long filament bar 8 cooperate to install makes measurement mechanism 13 be slided along guide rail 11 by 8 controls of the first long filament bar.
Open the power supply on the switch board 23, start computing machine, open New-type sheet multi-point automatic measuring thickness device test routine.The input sample information starts measuring basis key on the computing machine test routine, and test routine rotates by PLC controller 19, first servo controller, 17 controls, first servomotor 7 in the switch board 23.First servomotor 7 rotates by first shaft coupling 9 screw mandrel 8 is rotated.Screw mandrel 8 rotations are moved by long filament bar screw 13-19 and are made measurement mechanism 13 mobile at guide rail 11 by two first slide blocks of installing 12.Measurement mechanism 13 moves to programmed control point position, by PLC control in the switch board 23 first servomotor 7 is stopped operating, thereby measurement mechanism 13 is stopped.Test routine rotates by PLC controller 19, first servo controller, 17 controls, the second servomotor 13-12 in the computer control cabinet 23, and the second servomotor 13-12 rotates by the second shaft coupling 13-18 short screw mandrel 13-13 is rotated.Short screw mandrel 13-13 rotates to move to make by short screw mandrel screw 13-16 and measures pressure head 13-6 and move down at short lead rail 13-4 by the second slide block 13-5 is installed, and moves down the positive height gage analyzer of installing 20 is moved down thereby measure pressure head 13-6.Move down when touching measuring basis platform 2 when measuring pressure head 13-6, the second servomotor 13-12 torsion reaches setting, feed back to PLC controller 19, PLC controller 19 stops the second servomotor 13-12 by second servo controller 17, thereby make measurement pressure head 13-6 stop to move down, height gage analyzer 20 stops to move down.Height gage analyzer 20 makes data-signal feed back to the computing machine test routine by RS232, and test routine demonstrates the measuring basis data.Test routine continues to descend some measurement by PLC controller 19, first servo controller 17, second servo controller, 17 control first servomotors 7 and the second servomotor 13-12 in the switch board 23, and the measurement of substrate difference bit data finishes and gets back to start bit.The substrate measurement data enters the substrate data database.Sample measurement: the sample that needs are measured is placed on the measuring basis platform 2, start on the computing machine test routine and measure key, test routine by PLC controller 19, first servo controllers 17 in the switch board 23, first servomotor 7 controlled respectively by second servo controller 17 and the second servomotor 13-12 carries out sample measurement, measuring process is the same, and the sample measurement data enter the sample data storehouse.
Above-described embodiment is a kind of preferable scheme of the present utility model, is not that the utility model is done any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim puts down in writing.
Claims (2)
1. New-type sheet multi-point automatic measuring thickness device, powered by power supply, it is characterized in that: comprise measuring table, measurement mechanism, measurement sensor-based system, following level controlling system and last level controlling system, described measurement mechanism, measurement sensor-based system and following level controlling system are installed on the measuring table, the mechanical control input end of described measurement mechanism is electrically connected with the described signal output part of level controlling system down, following level controlling system is electrically connected with the information interface of described measurement sensor-based system, and described level controlling system down also is connected with described upward level controlling system communication.
2. New-type sheet multi-point automatic measuring thickness device according to claim 1, it is characterized in that: described measurement mechanism is by the measurement mechanism side plate, the measurement mechanism upper plate, the measurement mechanism inner panel, short lead rail, second slide block, measure pressure head, first feed screw nut inserts, second feed screw nut inserts, hoodle, spring, second motor fixing seat, second servomotor, short screw mandrel, bearing seat, bearing, short screw mandrel screw, contiguous block, second shaft coupling and long filament bar screw are formed, measure sensor-based system and select the height gage analyzer for use, two blocks of measurement mechanism side plates, the measurement mechanism upper plate, the measurement mechanism inner panel is welded to form framework; Two short lead rail and two bearing seats are installed above the measurement mechanism inner panel; The measurement mechanism upper plate has a hole and second motor fixing seat is installed, and two first slide blocks are installed on the measurement mechanism upper plate; Second servomotor is installed on second motor fixing seat; By the bearing cooperation short screw mandrel is installed between two bearing seats; Short screw mandrel is connected with second servomotor by second shaft coupling; Short screw mandrel cooperation is equipped with short screw mandrel screw; Short screw mandrel screw is equipped with second feed screw nut and inserts; Second feed screw nut insert by first feed screw nut insert, hoodle, spring and measurement pressure head be connected; Measure the pressure head reverse side two second slide blocks are installed, measure the pressure head front height gage analyzer is installed; Two second slide blocks and two short lead rail cooperate and slide in short lead rail; Short screw mandrel screw is connected with second slide block by contiguous block, and the short lead rail in second slide block and the right cooperates and slides in short lead rail; Two blocks of measurement mechanism side plates respectively have a hole, and the side plate in left side is equipped with long filament bar screw.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201320025791 CN203053420U (en) | 2012-10-09 | 2013-01-18 | Novel thin-plate multipoint automatic thickness measurement device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201220518024 | 2012-10-09 | ||
| CN201220518024.2 | 2012-10-09 | ||
| CN 201320025791 CN203053420U (en) | 2012-10-09 | 2013-01-18 | Novel thin-plate multipoint automatic thickness measurement device |
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| CN203053420U true CN203053420U (en) | 2013-07-10 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043228A (en) * | 2015-08-28 | 2015-11-11 | 苏州骏发精密机械有限公司 | Apparatus for rapidly gauging deformation level |
| CN105865304A (en) * | 2016-06-16 | 2016-08-17 | 杭州金色能源科技有限公司 | On-line thickness measuring equipment |
| CN106908023A (en) * | 2017-03-01 | 2017-06-30 | 河钢股份有限公司 | A kind of continous way flat cold-rolled sheet thickness accurate measurement instrument |
| CN108917540A (en) * | 2018-07-17 | 2018-11-30 | 臧晨晨 | A kind of flat cold-rolled sheet production technology |
-
2013
- 2013-01-18 CN CN 201320025791 patent/CN203053420U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043228A (en) * | 2015-08-28 | 2015-11-11 | 苏州骏发精密机械有限公司 | Apparatus for rapidly gauging deformation level |
| CN105865304A (en) * | 2016-06-16 | 2016-08-17 | 杭州金色能源科技有限公司 | On-line thickness measuring equipment |
| CN106908023A (en) * | 2017-03-01 | 2017-06-30 | 河钢股份有限公司 | A kind of continous way flat cold-rolled sheet thickness accurate measurement instrument |
| CN108917540A (en) * | 2018-07-17 | 2018-11-30 | 臧晨晨 | A kind of flat cold-rolled sheet production technology |
| CN108917540B (en) * | 2018-07-17 | 2021-02-23 | 江苏科茂新材料科技有限公司 | Cold-rolled sheet production process |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130710 Termination date: 20210118 |