A kind of stone paper substrate and silk composite wall wallpaper
Technical field
The utility model belongs to decoration material field, relate to a kind of with stone paper as base material, be paper, the silk composite wall wallpaper of surface material, particularly a kind of stone paper substrate and a silk composite wall wallpaper with the silk.
Background technology
Wall paper is a kind of house decorative material.Paper silk composite wall wallpaper is exactly wherein a kind of, because having pattern, it enriches, color is full, visual impression is good, and characteristics such as bear dirty are very suitable for the decorations of high-grade buildings such as villa, hotel, production technology mainly is by the paper cloth compounding machine, paper base material after the coating and silk are formed through applying glue, pressing, after being integrated, form through explained hereafter such as printing, embossing again.The structure of paper silk composite wall wallpaper is generally five layers, and wherein the bottom is paper substrate, is coating layer and adhesive layer on the paper substrate, and surface layer is silk, also has one deck decorative layer at last.
Present paper silk composite wall wallpaper base material generally all is pure paper, mainly be by wood pulp, straw pulp, make by machine hand's skill, it has consumed a large amount of forest reserves and freshwater resources, these resources are all deficient day by day, and the water-fast moisture resistance of pure paper is relatively poor, can not use at the southern area that has a humid climate.Therefore, in order to overcome the above problems, people are seeking the material of alternative above-mentioned base material always, stone paper is exactly wherein a kind of, this paper mainly is that employing calcium carbonate and polyethylene are that raw material are made, do not contain string (in detail production method is seen: Chinese patent " three layers of compound stone paper ", application number is ZL200920011090.9), this stone paper has the characteristics of waterproof, fire-retardant, antibiotic, moistureproof, mildew-resistant.Directly with stone paper as base material, the technology of producing stone paper substrate and silk composite wall wallpaper also occurs so far as yet.
The utility model content
The purpose of this utility model provides a kind of stone paper substrate and silk composite wall wallpaper, and this composite wall wallpaper has certain gas permeability, exquisite in texture, noble elegant stone paper substrate and silk composite wall wallpaper.
The technical scheme that adopts is:
A kind of stone paper substrate and silk composite wall wallpaper, comprise substrate layer, coating layer, glue-line, silk layer and printed decoration layer, upper surface at substrate layer is compounded with coating layer, upper surface at coating layer is compounded with glue-line, be pasted with the silk layer in the upper surface of glue-line, be printed on the printed decoration layer in the upper surface of silk layer.
The silk layer can adopt dacron thread, real silk, cotton synthetic fibre silk, polyester-cotton blend composite filament, the long fibre of polyester, polyester staple fibers or artificial silk.
The processing step that making the utility model adopts is as follows:
(1) select for use stone paper as substrate layer, it is that 530-1060mm, thickness are the coiled material of 200-250 μ m specification that the stone paper base material is made width, adopt coating machine that substrate surface is coated with 1-2 all over the primary coat slurry, make substrate surface smooth, smooth, and under 50-110 ℃ of baking oven, dry, namely coating layer is compound finishes;
(2) adopt paper, cloth compounding machine, make stone paper substrate and silk reach smooth Synchronous Transmission state by unreeling with deviation correcting device the stone paper substrate layer after the coating, through upper glue roller the aqueous, environmental protective adhesive is coated onto on the coating layer, speed of service 8-25m/min, resin added are 25-40g/m
2, form glue-line; Through baking oven prebake, oven temperature is 50-85 ℃, again through press bonding roller and 20-50g/m
2Silk carries out compound, and press bonding roller pressure is the 5-15 kilogram, cools off through chill roll, obtains stone paper substrate and silk composite wall wallpaper semiproduct, and namely the silk laminating closes and finishes;
(3) stone paper substrate and a silk composite wall wallpaper are cut edge after the rewinding, carry out surface printing decoration, can be divided into two kinds of technologies:
Technology one:
Adopt cylinder or intaglio press, with the wall paper after compound by unreeling and open and flat being sent on the conduction band of deviation-rectifying system control, slurry or the printing ink of collocation different colours are spent the printing of type pattern through the mode of wire mark or gravure, the speed of a motor vehicle is 15-23m/min, stamp carries out skin drying by baking oven, oven temperature is 50-105 ℃, and every money wallpaper can carry out the 2-6 topping printing, again through guide roller, the cooling of recirculated water cooling roller, jockey pulley rolling;
Technology two:
Adopt ink-jet printer, carrying out digital ink-jet prints, with the wall paper after compound through unreeling open and flat being sent on the print carriage of control system, unwinding tension 40-75Mpa, print speed 10-30m/h, through two-way 6-12PaS inkjet printing, baking and curing color under 50-80 ℃ temperature is through the jockey pulley rolling;
(4) the paper silk composite wall wallpaper behind the incrustation is cut, make the product of regulatory specifications, after the packing, get product.
Advantage of the present utility model is:
The utility model is compared with existing paper silk composite wall wallpaper on the market, and its base material adopts stone paper, has saved a large amount of timber, has reduced the environment pollution that paper technology causes, and has the characteristics of waterproof, fire-retardant, antibiotic, moistureproof, mildew-resistant simultaneously.Plane materiel adopts dacron thread, real silk, cotton synthetic fibre silk, polyester-cotton blend composite filament, long fibre of polyester, polyester staple fibers, artificial silk, characteristics such as have certain gas permeability, exquisite in texture, noble elegant, pattern enriches, and color is full, and visual impression is good.This wallpaper can satisfy the decoration of high-grade decoration places such as villa, hotel, and the southern area that is fit to have a humid climate use, has enlarged range of application, has improved the wallpaper class.
Description of drawings
Fig. 1 is vertical section structure schematic diagram of the present utility model.
The specific embodiment
Embodiment 1
A kind of stone paper substrate and silk composite wall wallpaper, comprise substrate layer 1, coating layer 2, glue-line 3, silk layer 4 and printed decoration layer 5, be compounded with coating layer 2 in the upper surface of substrate layer 1, be compounded with glue-line 3 in the upper surface of coating layer 2, be pasted with silk layer 4 in the upper surface of glue-line 3, be printed on printed decoration layer 5 in the upper surface of silk layer 4.
It is as follows to make processing step of the present utility model:
Earlier the stone paper substrate layer being made width is that 530mm, thickness are the volume of 200 μ m specifications, adopts coating machine that the substrate layer surface is coated with two times primary coats slurry then, makes substrate layer surfacing, smooth, and dries under 85 ℃ of baking ovens, and namely coating layer is compound finishes;
Adopt paper, cloth compounding machine again, by unreel with deviation correcting device make paper substrate and the silk reach smooth Synchronous Transmission state, speed of service 10m/min, through upper glue roller with the aqueous, environmental protective compound adhesive on to coating layer, resin added is 30g/m
2, through baking oven prebake, oven temperature is 80 ℃, again through press bonding roller and 40g/m
2The long fibre of import polyester carries out compound, and pressure is 12 kilograms, cools off through chill roll, and circulating water temperature is 12 ℃, obtains stone paper substrate and silk composite wall wallpaper semiproduct, and namely the silk laminating is established and finished;
Adopt coating machine that surface of semi-finished is coated with multi-functional coatings one time, and dry under 85 ℃ of baking ovens, namely the printed decoration layer is compound finishes;
Stone paper substrate behind the incrustation and silk composite wall wallpaper semiproduct are cut, get product.
Embodiment 2
A kind of stone paper substrate and silk composite wall wallpaper, comprise substrate layer 1, coating layer 2, glue-line 3, silk layer 4 and printed decoration layer 5, be compounded with coating layer 2 in the upper surface of substrate layer 1, be compounded with glue-line 3 in the upper surface of coating layer 2, the silk layer 4 that has been sticked in the upper surface of glue-line 3, seal is provided with printed decoration layer 5 in the upper surface of silk layer 4.
It is as follows to make processing step of the present utility model:
It is that 700mm, thickness are the volume of 250 μ m specifications that the stone paper substrate layer is made width, adopts coating machine that the substrate layer surface is coated with two times primary coats slurry then, makes substrate layer surfacing, smooth, and dries under 85 ℃ of baking ovens, and namely coating layer is compound finishes;
Adopt paper, cloth compounding machine again, by unreel with deviation correcting device make paper substrate and the silk reach smooth Synchronous Transmission state, speed of service 15m/min, through upper glue roller with the aqueous, environmental protective compound adhesive on to coating layer, resin added is 20g/m
2, through baking oven prebake, oven temperature is 50 ℃, again through press bonding roller and 25g/m
2Cotton synthetic fibre silk carry out compoundly, pressure is 8 kilograms, cools off through chill roll, circulating water temperature is 12 ℃, obtains stone paper substrate and silk composite wall wallpaper semiproduct, namely a silk laminating is established and is finished;
Adopt the cylinder printing machine, by unreeling with deviation correcting device open and flat being sent on the conduction band of wall paper semiproduct, the slurry of collocation different colours carries out the printing of 4 chromatographys flower type through wire mark, the speed of a motor vehicle is 20m/min, stamp carries out skin drying by baking oven, oven temperature is 90 ℃, and namely the printed decoration layer is compound finishes;
Again through guide roller, the cooling of recirculated water cooling roller, jockey pulley rolling; Cut again, get product.
Embodiment 3
A kind of stone paper substrate and silk composite wall wallpaper, comprise substrate layer 1, coating layer 2, glue-line 3, silk layer 4 and printed decoration layer 5, be compounded with coating layer 2 in the upper surface of substrate layer 1, be compounded with glue-line 3 in the upper surface of coating layer 2, be pasted with silk layer 4 in the upper surface of glue-line 3, be printed on printed decoration layer 5 in the upper surface of silk layer 4.
It is as follows to make processing step of the present utility model:
It is that 1060mm, thickness are the coiled material of 210 μ m specifications that the stone paper substrate layer is made width, adopts coating machine that the substrate layer surface is coated with primary coat slurry then, makes substrate layer surfacing, smooth, and dries under 85 ℃ of baking ovens, and namely coating layer is compound finishes;
Adopt paper, cloth compounding machine again, make paper substrate and no spinning reach smooth Synchronous Transmission state by unreeling with deviation correcting device, speed of service 12m/min, through upper glue roller with the aqueous, environmental protective compound adhesive on to coating layer, resin added is 25g/m
2, through baking oven prebake, oven temperature is 65 ℃, again through press bonding roller and 35g/m
2The polyester-cotton blend composite filament carry out compoundly, pressure is 10 kilograms, cools off through chill roll, circulating water temperature is 12 ℃, obtains stone paper substrate and silk composite wall wallpaper semiproduct, namely a silk laminating is established and is finished;
Adopt ink-jet printer to carry out digital ink-jet and print, with semiproduct through unreeling open and flat being sent on the print carriage of control system, unwinding tension 50Mpa, unreel speed 11m/h, through two-way 6PaS inkjet printing, baking and curing color under 85 ℃ temperature, namely the printed decoration layer is compound finishes;
Through the jockey pulley rolling, rolling tension force is 30Mpa; Wall paper after printing is cut, get product.