CN203048924U - Equipment suitable for solid-state sterile fermentation - Google Patents
Equipment suitable for solid-state sterile fermentation Download PDFInfo
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- CN203048924U CN203048924U CN 201320042103 CN201320042103U CN203048924U CN 203048924 U CN203048924 U CN 203048924U CN 201320042103 CN201320042103 CN 201320042103 CN 201320042103 U CN201320042103 U CN 201320042103U CN 203048924 U CN203048924 U CN 203048924U
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- tank body
- tank
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- basket
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Abstract
The utility model discloses equipment suitable for solid-state sterile fermentation. The main structure of the equipment comprises a liftable tank cap and a fixed tank body; a support frame is provided with a lifting device; a refining device is fixed to a movable arm; a plurality of sprinkling type yeast inoculation spray heads and water spray heads are uniformly distributed on the refining device; the tank cap is provided with a controller, a gas component detecting element and a temperature detecting element, and the tank cap is provided with an alcohol recovering hole; the tank cap and the tank body are sealed through a gasket and a pressing device; a lifting basket is used for bearing base materials, the outer wall of the lifting basket is made of a material in a metal net shape, and a gap is positioned between the outer wall and the inner wall of the tank body; the lifting basket can be kept stable through a lifting basket support positioned at the bottom of the tank body; a certain gap is positioned between a basket type structure which is composed of the lifting basket and the lifting basket support and the inner wall of the tank body; the bottom of the tank body is provided with a sterile air hole; and the outer surface of the tank body is provided with a heat-insulating layer. The equipment disclosed by the utility model has the advantages of simple structure, convenience for use, manpower conservation, raw material reduction and energy consumption and greatly enhances the product yield and quality.
Description
Technical field
The utility model belongs to the biological fermentation equipment technical field, and is concrete, and the utility model relates to a kind of equipment that is suitable for solid-state aseptic fermentation, is applicable to that particularly stalk is the apparatus technology of the solid-state aseptic fermentative production alcohol of raw material.
Background technology
Stalk is the general name of ripe farm crop cauline leaf (fringe) part, is often referred to wheat, paddy rice, corn, potato class, oil plant, cotton, sugarcane and other farm crop remainder behind the results seed; The photosynthetic product of farm crop has over half being present in the stalk, and stalk is rich in nitrogen, phosphorus, potassium, calcium, magnesium and organic matter etc., is a kind of multiduty reproducible Biological resources that have; And for the conversion process of stalk two kinds of approach are arranged, be liquid state fermentation and solid state fermentation, because producing alcohol, liquid state fermentation has the problem of environmental pollution that is difficult for overcoming, solid state fermentation more and more obtains people's attention in recent years, and its production form has: form such as disc type, filling bed type, rotary drum, swing, stirred vessel formula, gas one solid fluid bed formula and fermentation vat production; Though wherein filling bed type, rotary drum, swing, stirred vessel formula, gas one solid fluid bed formula solid state fermentation conversion unit can effectively keep gnotobasis and carry out complicated control, but it is little that these a few class conversion unit ubiquities are produced volume, the equipment manufacturing cost height, the shortcoming that moving parts is easy to wear, especially because of its actual yielding poorly, the fermenting process low for value of the product can not obtain satisfied economic benefit with their; Existing large-scale disc type and fermentation vat production, though can a lot of fermented material of primary treatment, fermentation parameter is wayward, and fermented material directly contacts with air, the assorted bacterium difficulty of going out, charging and discharging need artificial the participation, and the recruitment time is long, operational difficulty.
Summary of the invention
At the problem of prior art present situation and existence, the utility model provides a kind of equipment that is suitable for solid-state aseptic fermentation, and is not enough to overcome in the prior art solid fermentation, and makes its adaptation and satisfy the particular requirement that utilizes stalk solid state fermentation large-scale production alcohol.
The utility model solves its technical problem and takes following technical scheme to realize:
A kind of equipment that is suitable for solid-state aseptic fermentation is by the agent structure of the cover that can promote with the tank body constitution equipment of fixing; Support is provided with lifting gear; Material-homogenating device is fixed on the moveable arm, is uniform-distribution with a plurality of spray-type yeast-inoculated shower nozzles and sprinkler head on the material-homogenating device, and cover is provided with controller, gaseous constituent measuring element and detector unit; The alcohol recovery holes that arranges on the cover; Realize sealing by packing ring and hold-down gear between cover and tank body; Hand basket is used for the carrying base-material, and outer wall is metal mesh material, and is gapped between it and the inner tank wall; The hand basket of tank base supports and can make hand basket keep stable; Hand basket and hand basket support basket fabric and the inner tank wall formed and have certain interval; Tank base arranges the sterile air hole; The tank body outside surface arranges thermal insulation layer.
What the utlity model has collection tank body sterilization, waste material deactivation, product alcohol slightly is extracted as one, has reasonable in design, and the fermentation capacity is big, and is simple to operation, the production efficiency advantages of higher.The device that uses the utility model to provide not only improves output greatly, and has guaranteed quality; Because the utility model has adopted the basket type structure, and is furnished with lifting gear, realized input and output material operation easily and fast, shortened the production cycle greatly; Being equipped with of material-homogenating device and yeast-inoculated shower nozzle and sprinkler head makes base-material can mix preferably with additives such as yeast; Because the setting of moveable arm, outside the extensible tank body of material-homogenating device, thereby guaranteed effective fermenting space of tank body, be conducive to the maximization of the equipment of realizing; Controller, gaseous constituent measuring element and detector unit the good control that has guaranteed reaction process is set, make this operation of equipment convenient; The configuration of logical steam hole, sterile air hole and alcohol recovery holes has realized that alcohol heats up in a steamer to get and waste material deactivation work, makes production technique be integrated, and has improved production efficiency and has reduced production cost.
Description of drawings
Fig. 1 is the utility model structural representation.
Among Fig. 1: 1-support, 2-lifting gear, 3-controller, 4-gaseous constituent measuring element, 5-detector unit, 6 and 17-alcohol recovery holes, 7-cover, 8-yeast-inoculated shower nozzle, 9-moveable arm, 10-material-homogenating device, 11-sprinkler head, 12-hand basket, 13-packing ring and hold-down gear, 14-thermal insulation layer, the support of 15-hand basket, 16-tank body, 18-sterile air hole, the logical steam hole of 19-.
Embodiment
Below in conjunction with drawings and Examples, the utility model is done detailed description further.
Embodiment one:
Shown in accompanying drawing 1, a kind of equipment that is suitable for solid-state aseptic fermentation is by the agent structure of the cover that can promote (7) and tank body (16) constitution equipment fixed; Support (1) is provided with lifting gear (2); Material-homogenating device (10) is fixed on the moveable arm (9), be uniform-distribution with a plurality of spray-type yeast-inoculated shower nozzles (8) and sprinkler head (11) on the material-homogenating device (10), cover (7) is provided with controller (3), gaseous constituent measuring element (4) and detector unit (5); Cover (7) is gone up the alcohol recovery holes (6,17) that arranges; Realize sealing by packing ring and hold-down gear (13) between cover (7) and tank body (16); Hand basket (12) is used for the carrying base-material, and outer wall is metal mesh material, and is gapped between it and tank body (16) inwall; The hand basket of tank body (16) bottom supports (15) can make hand basket (12) keep stable; Hand basket (12) and hand basket support basket fabric and tank body (16) inwall (15) formed and have certain interval; Tank body (16) bottom arranges sterile air hole (18); Tank body (16) outside surface arranges thermal insulation layer (14).
Further, the utility model provides the equipment operation scheme that is suitable for solid-state aseptic fermentation.Agent structure by the cover (7) that can promote and tank body (16) constitution equipment of fixing; Support on the equipment (1) is provided with lifting gear (2), and the hand basket (12) that is used for promoting in cover (7) or the tank body (16) arrives certain altitude, so that charging and discharging; Material-homogenating device (10) is fixed on the moveable arm (9), be in tank body (16) top during charging, shift out in the fermenting process, be used for realizing the mixing of fermentation material, and be uniformly distributed in the hand basket (12), be uniform-distribution with a plurality of spray-type yeast-inoculated shower nozzles (8) and sprinkler head (11) on the material-homogenating device (10), during cloth, yeast-inoculated shower nozzle (8) and sprinkler head (11) synchronization job, cover (7) is provided with controller (3), gaseous constituent measuring element (4) and detector unit (5), and solid ferment process is controlled; The alcohol recovery holes (6,17) that cover (7) go up to arrange be used for reclaiming heat up in a steamer alcohol; Excellent sealing between cover (7) and tank body (16) is realized by packing ring and hold-down gear (13); Hand basket (12) is used for the carrying base-material, its outer wall is metal mesh material, gapped between it and tank body (16) inwall, in order to ventilated, after fermentation is finished and is led to steam hole (19) and carry out alcoholic extraction and waste material deactivation, can pass through lifting gear (2) waste material is taken out, carry out continuously in order to producing: the hand basket of tank body (16) bottom supports (15) can make hand basket (12) keep stable; There is certain interval in basket fabric and tank body (16) inwall, in order to ventilation; The work of ventilation, humidification, adjusting Qu Wen is finished in the logical sterile air hole (18) of tank body (16) bottom; Tank body (16) outside surface arranges the insulation that thermal insulation layer (14) is guaranteed tank body (16) fermentation material; Logical steam hole (19) is finished alcohol and is heated up in a steamer and get and waste material deactivation work; The alcohol mother liquor that distillates can directly be entered by alcohol recovery holes (17) and carry out rectifying in the alcohol distillation tower.
Embodiment two:
The utility model provides suitable solid-state aseptic fermentation to be specially adapted to the solid-state aseptic fermentation alcohol equipment of stalk, cover (7) formation that equipment body comprises tank body (16) and can promote, at equipment supporter (1) lifting gear (2) is installed and is used for putting forward in lifting cover (7) or the tank body (16) indigo plant (12) to certain altitude, be convenient to charging and discharging, tank body (16) top is provided with moveable arm (9), material-homogenating device (10) is fixed on the moveable arm (9), be in tank body (16) top during charging, shift out in the fermenting process, be used for realizing the mixing of fermentation material, and be uniformly distributed in the interior hand basket (12) of tank body (16), the side top of material-homogenating device (10) is distribution a plurality of spray-type yeast-inoculated shower nozzles (8) and sprinkler head (11) evenly, when cloth, yeast-inoculated shower nozzle (8) and sprinkler head (11) synchronization job, cover (7) is provided with controller (3), gaseous constituent measuring element (4) and detector unit (5), by Controlling System solid ferment process is controlled, cover (7) right side and tank body (16) bottom are respectively equipped with alcohol recovery holes (6,17), be used for to reclaim heat up in a steamer alcohol, the excellent sealing between cover (7) and tank body (16) is by packing ring and hold-down gear (13) realization; Avoid base-material during the fermentation with the contacting of the external world, hand basket (12) is used for the carrying base-material, its outer wall is metal mesh material, gapped between it and tank body (16) inwall, in order to ventilated, after fermentation is finished and is led to steam and carry out alcoholic extraction and waste material deactivation, can pass through lifting gear (2) takes out waste material, carry out continuously in order to producing, the hand basket of tank body (16) bottom supports (15) can make hand basket (12) keep stable, ventilation is finished in the sterile air hole (18) of tank body (16) inner bottom part, humidification, regulate the work of Qu Wen, logical steam hole (19) is finished alcohol and is heated up in a steamer and get and waste material deactivation work, and the alcohol mother liquor that distillates can directly be entered by alcohol recovery holes (17) and carry out rectifying in the alcohol distillation tower.
By implementing the equipment of the suitable solid-state aseptic fermentation that above-mentioned the utility model provides, because the utility model has adopted the basket type structure, and is furnished with lifting gear, realized input and output material operation easily and fast, shortened the production cycle greatly; Being equipped with of material-homogenating device and yeast-inoculated shower nozzle and sprinkler head makes base-material can mix preferably with additives such as yeast; Because the setting of moveable arm, outside the extensible tank body of material-homogenating device, thereby guaranteed effective fermenting space of tank body, be conducive to the maximization of the equipment of realizing; Controller, gaseous constituent measuring element and detector unit the good control that has guaranteed reaction process is set, make this operation of equipment convenient; The configuration of logical steam hole, sterile air hole and alcohol recovery holes has realized that alcohol heats up in a steamer to get and waste material deactivation work, makes production technique be integrated, and has improved production efficiency and has reduced production cost.
So, the sterilization of the utility model collection tank body, waste material deactivation, product alcohol slightly be extracted as one, have reasonable in design, the fermentation capacity is big, and is simple to operation, the production efficiency advantages of higher.
As mentioned above, can realize the utility model preferably.
Claims (2)
1. an equipment that is suitable for solid-state aseptic fermentation by the agent structure of the cover that can promote with the tank body constitution equipment of fixing, is characterized in that support is provided with lifting gear; Material-homogenating device is fixed on the moveable arm, is uniform-distribution with a plurality of spray-type yeast-inoculated shower nozzles and sprinkler head on the material-homogenating device, and cover is provided with controller, gaseous constituent measuring element and detector unit; The alcohol recovery holes that arranges on the cover; Realize sealing by packing ring and hold-down gear between cover and tank body; Hand basket is used for the carrying base-material, and gapped between the inner tank wall; The hand basket of tank base supports and can make hand basket keep stable; Tank base arranges the sterile air hole; The tank body outside surface arranges thermal insulation layer.
2. the equipment that is suitable for solid-state aseptic fermentation as claimed in claim 1 is characterized in that, described hand basket and hand basket support basket fabric and the inner tank wall formed and have certain interval.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320042103 CN203048924U (en) | 2013-01-27 | 2013-01-27 | Equipment suitable for solid-state sterile fermentation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320042103 CN203048924U (en) | 2013-01-27 | 2013-01-27 | Equipment suitable for solid-state sterile fermentation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203048924U true CN203048924U (en) | 2013-07-10 |
Family
ID=48731901
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320042103 Expired - Fee Related CN203048924U (en) | 2013-01-27 | 2013-01-27 | Equipment suitable for solid-state sterile fermentation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203048924U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460456A (en) * | 2015-12-17 | 2016-04-06 | 乌毡帽酒业有限公司 | Convenient type tank cover opening structure |
| CN106072728A (en) * | 2016-07-08 | 2016-11-09 | 江苏星海生物科技有限公司 | A kind of probiotics fermentation tank of feed additive |
-
2013
- 2013-01-27 CN CN 201320042103 patent/CN203048924U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105460456A (en) * | 2015-12-17 | 2016-04-06 | 乌毡帽酒业有限公司 | Convenient type tank cover opening structure |
| CN106072728A (en) * | 2016-07-08 | 2016-11-09 | 江苏星海生物科技有限公司 | A kind of probiotics fermentation tank of feed additive |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130710 Termination date: 20150127 |
|
| EXPY | Termination of patent right or utility model |