CN203031572U - Hydraulic power plant guide vane servomotor body maintenance supporting device - Google Patents

Hydraulic power plant guide vane servomotor body maintenance supporting device Download PDF

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Publication number
CN203031572U
CN203031572U CN 201320001818 CN201320001818U CN203031572U CN 203031572 U CN203031572 U CN 203031572U CN 201320001818 CN201320001818 CN 201320001818 CN 201320001818 U CN201320001818 U CN 201320001818U CN 203031572 U CN203031572 U CN 203031572U
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support frame
guide vane
support
servomotor
vane servomotor
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Expired - Fee Related
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CN 201320001818
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Inventor
余运键
陈学仁
黄敬炯
吴丁厚
林伟闽
郑仕任
许深水
翁发祥
苏晓玲
魏名盛
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State Grid Fujian Electric Power Co Ltd
Fujian Shuikou Power Generation Group Co Ltd
State Grid Corp of China SGCC
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State Grid Fujian Electric Power Co Ltd
Fujian Shuikou Power Generation Group Co Ltd
State Grid Corp of China SGCC
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Abstract

本实用新型涉及一种发电厂导叶接力器本体检修时用的辅助工具,特别是一种水电厂导叶接力器本体检修支承装置,其结构要点在于,包括有支承底座、支承架和滚筒,支承架包括左支承架和右支承架,分别直立安装在支承底座的两侧边上,左支承架和右支承架的顶端部分别通过支承轴承连接有一个滚筒,两滚筒间的距离为三分之二的接力器本体直径。要点在于:采用支承底座和支承架支撑导叶接力器,并采用滚筒则辅助接力器本体翻滚检修。整体装置结构简单、轻巧,移动和保管方便,操作中对设备和人员都具有很高的安全性,支承装置的构造强度高,可永久使用,大大节省了检修成本,提高了工作效率。

Figure 201320001818

The utility model relates to an auxiliary tool for overhauling the main body of a guide vane servomotor in a power plant, in particular to a supporting device for overhauling the main body of a guide vane servomotor in a hydropower plant. The support frame includes a left support frame and a right support frame, which are installed upright on the two sides of the support base respectively. The top parts of the left support frame and the right support frame are respectively connected with a roller through a support bearing, and the distance between the two rollers is three minutes. The second diameter of the servomotor body. The main points are: the guide vane servomotor is supported by the support base and the support frame, and the roller is used to assist the overhaul of the servomotor body. The overall device is simple and light in structure, easy to move and store, and has high safety for equipment and personnel during operation. The support device has high structural strength and can be used permanently, which greatly saves maintenance costs and improves work efficiency.

Figure 201320001818

Description

水电厂导叶接力器本体检修支承装置Maintenance support device for guide vane servomotor body of hydropower plant

技术领域 technical field

本实用新型涉及一种发电厂导叶接力器本体检修时用的辅助工具,特别是一种水电厂导叶接力器本体检修支承装置。 The utility model relates to an auxiliary tool for overhauling the main body of a guide vane servomotor in a power plant, in particular to a support device for overhauling the main body of a guide vane servomotor in a hydropower plant.

背景技术 Background technique

水力发电厂中在对导叶接力器本体进行检修时,需要将工件进行有序置放,同时导叶接力器在检修过程中需要翻转。现有技术中,在进行检修时,需要若干的枕木放置到操作现场,然后将接力器置放到枕木上,并依靠接力器自身的回转结构在枕木上翻转。 When the body of the guide vane servomotor is overhauled in a hydropower plant, the workpieces need to be placed in an orderly manner, and the guide vane servomotor needs to be turned over during the maintenance process. In the prior art, when performing maintenance, a number of sleepers need to be placed on the operation site, and then the servomotor is placed on the sleepers, and the servomotor is turned over on the sleepers by its own rotary structure.

然而上述技术方案的不足之处在于:1、在实际操作现场中,由于接力器的体积要求,需要较多的枕木,因此也就需要足够的工作人员配合搬运,浪费了人力物力,而且过多的人员在检修现场也导致了现场的混乱,对人员和设备均存在安全隐患;2、枕木的需求量大,因此还需要为枕木提供足够的置放空间,且枕木的存放条件较高,否则容易因环境变换导致毁损,存放极为不便,提高了检修成本;3、枕木只能提供平面,其与接力器本体为线接触,容易在操作中对精密杆件的表面造成影响,且翻转接力器时,由于枕木之间没有有效连接,经常发生枕木歪斜、上翘、侧倒、折断损坏等问题,接力器本体也会因此容易翻滚落地,造成损伤;另外,操作时用力较大,需要较多的作业人员一起操作,因此检修作业十分不便,工作效率低下,检修成本高(主要是枕木的耗费量以及人工搬运),且对操作人员的人身安全有威胁。 Yet the weak point of above-mentioned technical scheme is: 1, in actual operation site, because the volume requirement of servomotor, needs more crossties, therefore also just needs enough staff to cooperate with carrying, wasted manpower and material resources, and too much 2. The demand for sleepers is large, so it is necessary to provide enough storage space for sleepers, and the storage conditions of sleepers are high, otherwise It is easy to be damaged due to environmental changes, and storage is extremely inconvenient, which increases the maintenance cost; 3. The sleeper can only provide a plane, which is in line contact with the servomotor body, which is easy to affect the surface of the precision rod during operation, and the servomotor is turned over Because there is no effective connection between the sleepers, the sleepers often have problems such as skewing, upturning, sideways falling, broken damage, etc., and the servomotor body will easily roll over and fall to the ground, causing damage; in addition, the operation requires a lot of force. Therefore, the maintenance operation is very inconvenient, the work efficiency is low, the maintenance cost is high (mainly the consumption of sleepers and manual handling), and it is a threat to the personal safety of the operators.

实用新型内容 Utility model content

本实用新型的目的在于根据现有技术的不足之处而提供一种安全性高、检修成本低、检修效率高的水电厂导叶接力器本体检修支承装置。 The purpose of the utility model is to provide a hydropower plant guide vane servomotor body maintenance support device with high safety, low maintenance cost and high maintenance efficiency according to the deficiencies of the prior art.

本实用新型的目的是通过以下途径来实现的: The purpose of this utility model is achieved by the following approach:

水电厂导叶接力器本体检修支承装置,其结构要点在于,包括有支承底座、支承架和滚筒,支承架包括左支承架和右支承架,分别直立安装在支承底座的两侧边上,左支承架和右支承架的顶端部分别通过支承轴承连接有一个滚筒,两滚筒间的距离为三分之二的接力器本体直径。 The key point of the structure of the maintenance support device for the guide vane servomotor body of a hydropower plant is that it includes a support base, a support frame and a roller. The support frame includes a left support frame and a right support frame, which are installed upright on both sides of the support base. The top ends of the support frame and the right support frame are respectively connected with a roller through support bearings, and the distance between the two rollers is two-thirds of the diameter of the servomotor body.

使用时,将导叶接力器直接放置在支承架的滚筒上,支承底座和支承架用于支撑导叶接力器,滚筒则是用于辅助接力器本体翻滚检修。这样,由于整个支承装置为一体化构造,且构造简单,操作方便,搬运容易,无需再搬运大量枕木,大大节省了检修成本;另外,由于翻转检修可以直接在具有滚筒的支承装置上进行,因此操作省时省力,也保证了设备和人身的安全,提高了检修效率。所选择的两滚筒间距离能够保证滚筒对接力器本体的辅助作用,又不至于容易翻滚落地。 When in use, the guide vane servomotor is placed directly on the roller of the support frame, the support base and the support frame are used to support the guide vane servomotor, and the roller is used to assist the overhaul of the servomotor body. In this way, since the whole supporting device is an integrated structure, and the structure is simple, the operation is convenient, the handling is easy, and there is no need to carry a large number of sleepers, which greatly saves the maintenance cost; in addition, because the overturning maintenance can be carried out directly on the supporting device with rollers, so The operation saves time and labor, and also ensures the safety of equipment and personal, and improves the maintenance efficiency. The selected distance between the two rollers can ensure the auxiliary effect of the rollers on the servomotor body, and it will not be easy to roll and fall to the ground.

本实用新型可以进一步具体为: The utility model can be further specifically described as:

所述支承轴承为一种滚珠轴承,其位于滚筒两端侧处具有防尘盖。 The supporting bearing is a kind of ball bearing, which is provided with dust-proof covers at both ends of the drum.

考虑到滚筒需要支撑的导叶接力器重量大,因此可以选择滚珠轴承,既能够支承重量大的器件,且能够较好的辅助接力器翻转。防尘盖用于防止异物进入滚珠轴承,导致故障。 Considering the heavy weight of the guide vane servomotor that the drum needs to support, ball bearings can be selected, which can not only support heavy components, but also better assist the servomotor to turn over. The dust cover is used to prevent foreign matter from entering the ball bearing and causing malfunction.

还包括有复数个支架,其连接在支承底座和支承架之间。 It also includes a plurality of brackets, which are connected between the support base and the support frame.

这样,可以加固支承装置,使之能够更好的用于导叶接力器的支撑和检修。 In this way, the support device can be reinforced so that it can be better used for the support and maintenance of the guide vane servomotor.

综上所述,本实用新型提供了一种水电厂导叶接力器本体检修支承装置,采用支承底座和支承架支撑导叶接力器,并采用滚筒则辅助接力器本体翻滚检修。整体装置结构简单、轻巧,移动和保管方便,操作中对设备和人员都具有很高的安全性,支承装置的构造强度高,可永久使用,大大节省了检修成本,提高了工作效率。 To sum up, the utility model provides a supporting device for overhauling the servomotor body of a hydropower plant, which uses a support base and a support frame to support the servomotor, and uses a roller to assist the overhaul of the servomotor body. The overall device is simple and light in structure, easy to move and store, and has high safety for equipment and personnel during operation. The support device has high structural strength and can be used permanently, which greatly saves maintenance costs and improves work efficiency.

附图说明 Description of drawings

图1所示为本实用新型所述水电厂导叶接力器本体检修支承装置的结构示意图; Fig. 1 is a structural schematic diagram of the maintenance support device for the guide vane servomotor body of the hydropower plant described in the utility model;

图2所示为图1的俯视图; Figure 2 is a top view of Figure 1;

图3所示为图1的左视图,带有局部剖视图。 Figure 3 shows the left side view of Figure 1 with a partial cross-sectional view.

下面结合实施例对本实用新型做进一步描述。 Below in conjunction with embodiment the utility model is described further.

具体实施方式 Detailed ways

最佳实施例: Best practice:

参照附图1、附图2和附图3,水电厂导叶接力器本体检修支承装置,包括有支承底座1、支承架2和滚筒3,支承架2包括左支承架和右支承架,分别直立安装在支承底座1的两侧边上,并采用复数根支架4连接在支承底座和支承架之间,用于加固装置。左支承架和右支承架的顶端部分别通过支承轴承5连接有一个滚筒,两滚筒3间的距离为三分之二的接力器本体直径。所述支承轴承5为一种滚珠轴承,其位于滚筒两端侧处具有防尘盖6。 Referring to accompanying drawings 1, 2 and 3, the main body maintenance support device of the guide vane servomotor of a hydropower plant includes a supporting base 1, a supporting frame 2 and a drum 3, and the supporting frame 2 includes a left supporting frame and a right supporting frame, respectively It is installed upright on both sides of the support base 1, and a plurality of supports 4 are used to connect between the support base and the support frame for reinforcing the device. The top ends of the left support frame and the right support frame are respectively connected with a roller through support bearings 5, and the distance between the two rollers 3 is two-thirds of the diameter of the servomotor body. The supporting bearing 5 is a kind of ball bearing, which is provided with dustproof covers 6 at both ends of the drum.

滚筒采用A3钢为材料,承载负荷为2.5T。 The roller is made of A3 steel, and the bearing load is 2.5T.

本实用新型未述部分与现有技术相同。 The undescribed part of the utility model is the same as the prior art.

Claims (3)

1.水电厂导叶接力器本体检修支承装置,其特征在于,包括有支承底座、支承架和滚筒,支承架包括左支承架和右支承架,分别直立安装在支承底座的两侧边上,左支承架和右支承架的顶端部分别通过支承轴承连接有一个滚筒,两滚筒间的距离为三分之二的接力器本体直径。 1. The maintenance support device for the guide vane servomotor body of a hydropower plant is characterized in that it includes a support base, a support frame and a roller. The support frame includes a left support frame and a right support frame, which are installed upright on both sides of the support base, respectively. The top ends of the left support frame and the right support frame are respectively connected with a roller through support bearings, and the distance between the two rollers is 2/3 of the diameter of the servomotor body. 2.根据权利要求1所述的水电厂导叶接力器本体检修支承装置,其特征在于,所述支承轴承为一种滚珠轴承,其位于滚筒两端侧处具有防尘盖。 2. The maintenance support device for the guide vane servomotor body of a hydropower plant according to claim 1, wherein the support bearing is a ball bearing with dust-proof covers on both ends of the drum. 3.根据权利要求1所述的水电厂导叶接力器本体检修支承装置,其特征在于,还包括有复数个支架,其连接在支承底座和支承架之间。 3. The maintenance support device for the guide vane servomotor body of a hydropower plant according to claim 1, further comprising a plurality of brackets connected between the support base and the support frame.
CN 201320001818 2013-01-04 2013-01-04 Hydraulic power plant guide vane servomotor body maintenance supporting device Expired - Fee Related CN203031572U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104034593A (en) * 2014-06-12 2014-09-10 国家电网公司 Integrated on-site servomotor maintenance test bench
CN105364465A (en) * 2015-12-09 2016-03-02 国网四川省电力公司遂宁供电公司 Piston type servomotor shifting-out method and shifting-out device thereof
CN107253166A (en) * 2017-07-07 2017-10-17 上海皮尔博格有色零部件有限公司 Barrel apparatus for examination and repair
CN111775115A (en) * 2020-07-28 2020-10-16 湖北清江水电开发有限责任公司 Special tool and method for disassembling square head of servomotor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104034593A (en) * 2014-06-12 2014-09-10 国家电网公司 Integrated on-site servomotor maintenance test bench
CN105364465A (en) * 2015-12-09 2016-03-02 国网四川省电力公司遂宁供电公司 Piston type servomotor shifting-out method and shifting-out device thereof
CN107253166A (en) * 2017-07-07 2017-10-17 上海皮尔博格有色零部件有限公司 Barrel apparatus for examination and repair
CN107253166B (en) * 2017-07-07 2024-04-12 上海皮尔博格有色零部件有限公司 Charging barrel overhauling device
CN111775115A (en) * 2020-07-28 2020-10-16 湖北清江水电开发有限责任公司 Special tool and method for disassembling square head of servomotor

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Granted publication date: 20130703

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