CN203018727U - Centralized lead liquid supply system - Google Patents
Centralized lead liquid supply system Download PDFInfo
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- CN203018727U CN203018727U CN 201320010422 CN201320010422U CN203018727U CN 203018727 U CN203018727 U CN 203018727U CN 201320010422 CN201320010422 CN 201320010422 CN 201320010422 U CN201320010422 U CN 201320010422U CN 203018727 U CN203018727 U CN 203018727U
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- liquid
- plumbous
- transfusion
- canal
- casting plate
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Abstract
The utility model discloses a centralized lead liquid supply system. The centralized lead liquid supply system comprises multiple casting plate machines, a lead furnace, heating structures, liquid transmitting channels, a main liquid transmitting pipe and a branch liquid transmitting pipe, wherein an upper cover of an opening of each liquid transmitting channel is provided with a sealing cover, and the lead furnace and the casting plate machines are arranged by corresponding to the liquid transmitting channels; the liquid inlet end of the main liquid transmitting pipe is arranged at the liquid outlet of the lead furnace, and the liquid outlet end of the main liquid transmitting pipe stretches into the liquid transmitting channel; the liquid inlet end of the branch liquid transmitting pipe stretches into the liquid transmitting channel, and the liquid outlet end of the branch liquid transmitting pipe is arranged at the liquid outlets of the casting plate machines; the horizontal levels of the liquid outlet of the lead furnace, the bottom surfaces of the liquid transmitting channels and the liquid inlets of the casting plate machines are sequentially reduced; and the heating structures are arranged on the liquid transmitting channels by corresponding to the liquid inlet end of the branch liquid transmitting pipe, and the liquid transmitting channels are respectively provided with turning covers by corresponding to the heating structures. The centralized lead liquid supply system provides lead liquid for the multiple casting plate machines through one lead furnace, so that the energy consumption can be reduced in multiples; and the contact area between the lead furnace and air is reduced compared with the prior art, so that the lead smoke discharge is reduced, the generated lead skim is also greatly reduced, the consistency of alloy components is further greatly improved, and the control of the quality is benefited.
Description
Technical field
The utility model relates to the liquid supply equipment of the plumbous liquid of a kind of battery.
Background technology
Existing lead-acid accumulator is to provide plumbous liquid by plumbous stove to casting plate machine, and casting plate machine pours into plumbous liquid in the lead-acid accumulator grid casting mould, thereby makes pole plate semi-finished product-grid, then makes battery semi-finished product-pole plate through subsequent handling.
Casting plate machine is the special equipment that lead acid accumulator plate grid is produced, and carries out cast molding by particular manufacturing craft.
In existing production technology, need remain on due to plumbous liquid in the scope of about 430-500 ℃, plumbous liquid lead skim can occur due to the reason such as oxidation surface, so not only increased loss but also be unfavorable for quality and production, original every casting plate machine is equipped with a plumbous stove, and like this, not only the feed flow efficient of every plumbous stove is lower, can not give full play to the efficient of plumbous stove, and the overall energy consumption cost of equipment is very high.
The utility model content
In view of this, the purpose of this utility model is to provide a kind of and can reduces the plumbous liquid of the concentrated confession system that equipment energy consumption and cost can reduce again lead skim.
In order to reach above-mentioned purpose, solution of the present utility model is:
The plumbous liquid of a kind of concentrated confession system comprises plumbous stove, many casting plate machines and heating arrangement, also comprises transfusion canal, main woven hose and a woven hose; Be stamped seal cover on transfusion canal uncovered, described plumbous stove and described casting plate machine corresponding transfusion canal are respectively laid; The liquid feeding end of main woven hose is arranged on the fluid port of described plumbous stove, and the outlet end of main woven hose stretches in the transfusion canal; The liquid feeding end that props up woven hose stretches in the transfusion canal, and the outlet end of a woven hose is arranged on the inlet place of described casting plate machine; The level height of the bottom surface of the liquid outlet of described plumbous stove, transfusion canal and the inlet of described casting plate machine reduces successively; Described heating arrangement is arranged in the transfusion canal and the liquid feeding end setting of corresponding described woven hose, on the transfusion canal respectively corresponding heating arrangement be provided with renovating of overturning.
The inlet place of described main woven hose is provided with the elbow that arranges down.
The liquid feeding end of described elbow is provided with filter screen.
The liquid feeding end of described woven hose is respectively equipped with filter screen.
The filter screen that described filter screen adopts the seamless stainless steel material to make.
Be provided with liquid level gauge in described plumbous stove, the lead outlet place of described plumbous stove is provided with liquid level gauge.
Described transfusion canal is surrounded by heat-insulation layer outward.
Described plumbous stove is 1, and described casting plate machine is 10, and described transfusion canal is two, and described plumbous stove is arranged on the end of two transfusion canals, arranges respectively along every transfusion canal and establishes 5 described casting plate machines.
Described heating arrangement adopts the electric heating tube structure.
Described transfusion canal is provided with thermocouple at the inlet place of described woven hose; Take the described electric heating tube of three parallel connections as one group, organize electric heating tube more and establish along described transfusion canal row, and organize electric heating tube and thermocouple is linked to be the loop more.
After adopting said structure, the plumbous liquid of concentrated confession of the present utility model system has following beneficial effect: concentrate for after lead, provide plumbous liquid by a plumbous stove to many casting plate machines, can reduce exponentially energy consumption; Reduce to some extent before the area contrast of plumbous stove ingress of air, can reduce the lead fume discharging; Because the contact-making surface with air reduces, therefore the lead skim that produces also just greatly reduces, further greatly improved again the uniformity of alloy composition, more be conducive to the control of quality; Adopt automatically to supply lead, greatly alleviated workman's labour intensity.
Description of drawings
Fig. 1 is the structural representation of the plumbous liquid of concentrated confession of the present utility model system;
Fig. 2 is plumbous stove in the utility model and the structural representation of main woven hose;
Fig. 3 is the laying schematic diagram of the heating arrangement in the utility model;
Fig. 4 is the laying schematic diagram of the interior electrical heating knot pipe of the plumbous stove in the utility model;
Fig. 5 is the laying schematic diagram of the interior electrical heating knot pipe of the transfusion canal in the utility model.
In figure:
The main woven hose 11 of plumbous stove 1
Elbow 111 filter screens 112
Seal cover 31 heating arrangements 4
Scrap web 5
The specific embodiment
In order further to explain the technical solution of the utility model, the utility model is elaborated below by specific embodiment.
As shown in Fig. 1 to 5, the plumbous liquid of concentrated confession of the present utility model system comprises plumbous stove 1, casting plate machine 2, transfusion canal 3 and heating arrangement 4.
The liquid outlet of plumbous stove 1 is provided with main woven hose 11, and the liquid feeding end of main woven hose 11 stretches in the liquid outlet of plumbous stove 1 and is provided with the elbow 111 that arranges down, and the outlet end of main woven hose 11 stretches in transfusion canal 3.Be provided with the elbow 111 that arranges due to the liquid feeding end of main woven hose 11 down, go out plumbous liquid from the middle part of plumbous stove 1, can prevent that lead skim from entering in main woven hose 11, can also allow the alloy uniformity of plumbous liquid better.Preferably, elbow 111 is provided with the filter screen 112 that adopts the seamless stainless steel material to make, and can further stop lead skim to enter in main woven hose 11.
The corresponding transfusion canal 3 of casting plate machine 2 arranges, and the inlet of casting plate machine 2 is provided with a woven hose.The liquid feeding end that props up woven hose is provided with filter screen and stretches in transfusion canal 3, and the outlet end of a woven hose is arranged on the inlet place of casting plate machine 2.Wherein, filter screen adopts the seamless stainless steel material to make.Be stamped seal cover 31 on the open top of transfusion canal 3.In addition, plumbous stove 1 and casting plate machine 2 adopt respectively prior art, as known technology, do not repeat them here.
The level height of the bottom surface of the liquid outlet of plumbous stove 1, transfusion canal 3 and the inlet of casting plate machine 2 reduces successively, and plumbous liquid flows in transfusion canal 3 by main woven hose 11 automatically from plumbous stove 1, and the plumbous liquid in transfusion canal 3 flows in casting plate machine 2 automatically by a woven hose.Certainly, the liquid level of the plumbous liquid of the plumbous liquid of plumbous stove 1 and transfusion canal 3 can be arranged on sustained height.
As shown in Figure 3, heating arrangement 4 comprises the electric heating tube 41 that is arranged in plumbous stove 1 and the electric heating tube 42 that is arranged in transfusion canal 3.
As shown in Figure 4, the inner bilateral symmetry of plumbous stove 1 is installed electric heating tube 41, and electric heating tube 41 is along the sidewall of plumbous stove 1 to downward-extension and be laid on the bottom of plumbous stove 1.Plumbous stove 1 is provided with near the centre position and drags for the slag observation panel in addition.
As shown in Figure 3 and Figure 5, the transfusion interior setting of canal 3 and many electric heating tubes 42 even.Particularly, take three U-shaped electric heating tubes 42 as one group, three electric heating tubes 42 are arranged side by side, and organize heating tube 42 more and lay and connect into the loop along the bearing of trend of transfusion canal 3 respectively.The connection of three electric heating tubes 42 is in parallel, use in every group during normal heating, other two standby, if gone bad can not normal heating for the electric heating tube 42 in using, changes a binding post in parallel connected end so and just can use another standby root electric heating tube 42 to heat.
As a preferred embodiment of the present utility model, the transfusion corresponding electric heating tube of canal 3 42 places be provided with can movable upset renovate, raise and renovate, can overhaul, change electric heating tube 42.In addition, at plumbous mouthful of place of advancing of casting plate machine 2, a thermocouple temperature measurement is set, thermocouple and above-mentioned many group electric heating tubes 42 form the loop.Set the temperature-measuring range of thermocouple, if lower than the design temperature scope, electric heating tube 42 in transfusion canal 3 gets electric, plumbous liquid in transfusion canal 3 is heated or is incubated, plumbous liquid is remained in certain temperature range, and enter in casting plate machine 2 by a woven hose, thereby make pole plate semi-finished product-grid in the lead-acid accumulator grid casting mould to pour into smoothly.If surpass the design temperature scope, electric heating tube 42 is with regard to the plumbous liquid of auto-breaking stopped heating.
In addition, transfusion canal 3 is outer is surrounded by heat-insulation layer, and the plumbous liquid of 3 li, the canal of guaranteeing to infuse remains in course of conveying in certain temperature range.
As another preferred embodiment of the present utility model, the utility model also comprises liquid level gauge.Liquid level gauge is arranged on 1 li, plumbous stove, observes liquid level by liquid level gauge, to control the leading amount of plumbous stove 1.In addition, liquid level gauge also can be arranged on 3 li, transfusion canal, is placed on transfusion canal 3 and the lead outlet place that plumbous stove 1 joins, and keeps certain liquid measure by this liquid level gauge observation liquid level with the plumbous liquid of controlling 3 li, transfusion canal.
Embodiment one
In the present embodiment, plumbous stove is 1, and casting plate machine 2 is 10, and transfusion canal 3 is two, and plumbous stove 1 is arranged on the end of two transfusion canals 3, establishes 5 casting plate machines 2 along every transfusion canal row.The waste material mouth place correspondence of 10 casting plate machines 2 is provided with scrap web 5, the opening setting on the corresponding plumbous stove 1 in the end of scrap web 5, and scrap web adopts the Belt Conveying structure.
During work, the plumbous liquid that plumbous stove is 1 li flows to transfusion canal 3 li by the elbow 111 that main woven hose 11 ends arrange down, plumbous liquid in transfusion canal 3 enters respectively in casting plate machine 2 by each woven hose, makes pole plate semi-finished product-grid in the lead-acid accumulator grid casting mould thereby pour into.The waste material that the waste material mouth of casting plate machine 2 is discharged is delivered to the interior recycling after heating again of plumbous stove 1 by scrap web 5.
Embodiment two
Adopt two covers to concentrate for plumbous liquid system in the present embodiment, as shown in Figure 1, two covers are concentrated for plumbous liquid system left-right symmetry and are laid, concurrent working.
The plumbous stove of every cover is 1, and casting plate machine 2 is 10, and transfusion canal 3 is two, and is identical with laying structure in embodiment one.Two covers are concentrated for plumbous liquid system, and plumbous stove is 2, and casting plate machine 2 is 20, and transfusion canal 3 is 4.
The below compares the energy consumption of existing production line and production line of the present utility model, thereby explanation the utlity model has energy-efficient effect.
One, total consuming electric power of original casting plate machine is as follows:
Existing every casting plate machine is equipped with a plumbous stove, and the power of the electric heating tube of every plumbous stove is 3.5KW * 6, and the power of the electric heating tube of plumbous spoon is 0.9KW * 4, and the general power of electric heating tube is 24.6KW.
The general power of 20 casting plate machines is 24.6KW*20=492KW, and the general power of 80 casting plate machines is: 429KW * 4=1968KW.
One day total consuming electric power of original 80 casting plate machines is: 1968KW*24h=47232KWh.
1 year total consuming electric power of original 80 casting plate machines is: 1968KW * 24h * 300 day=14169600KWh.
Two, adopt the energy consumption of production line of the plumbous liquid of concentrated confession of the present utility model system as follows:
Two covers are concentrated for plumbous liquid system 20 casting plate machines 2, and practical general power is 108KW+240KW=348KW,
4 covers concentrate the general power for plumbous liquid system to be: 348KW * 4=1392KW,
4 covers are concentrated for one day total electric energy of plumbous liquid system and are: 1392KW * 24h=33408KWh
4 covers are concentrated for 1 year total electric energy of plumbous liquid system and are: 33408KWh * 300 day=10022400KWh
Three, of the present utility model energy-conservation as follows:
Economize on electricity every day: 47232KWh-33408KWh=13824KWh
Annual economize on electricity: 14169600KWh-10022400KWh=4147200KWh
Above-described embodiment and accompanying drawing and non-limiting product form of the present utility model and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present utility model to its suitable variation or modification of doing.
Claims (10)
1. concentrate for plumbous liquid system for one kind, comprise plumbous stove, many casting plate machines and heating arrangement, it is characterized in that, also comprise transfusion canal, main woven hose and a woven hose; Be stamped seal cover on transfusion canal uncovered, described plumbous stove and described casting plate machine corresponding transfusion canal are respectively laid; The liquid feeding end of main woven hose is arranged on the liquid outlet place of described plumbous stove, and the outlet end of main woven hose stretches in the transfusion canal; The liquid feeding end that props up woven hose stretches in the transfusion canal, and the outlet end of a woven hose is arranged on the inlet place of described casting plate machine; The level height of the bottom surface of the liquid outlet of described plumbous stove, transfusion canal and the inlet of described casting plate machine reduces successively; Described heating arrangement is arranged in the transfusion canal and the inlet setting of corresponding described woven hose, on the transfusion canal respectively corresponding heating arrangement be provided with renovating of overturning.
2. the plumbous liquid of concentrated confession as claimed in claim 1 system, is characterized in that, the inlet place of described main woven hose is provided with the elbow that arranges down.
3. the plumbous liquid of concentrated confession as claimed in claim 2 system, is characterized in that, the liquid feeding end of described elbow is provided with filter screen.
4. the plumbous liquid of concentrated confession as claimed in claim 1 system, is characterized in that, the liquid feeding end of described woven hose is respectively equipped with filter screen.
5. the plumbous liquid of concentrated confession as described in claim 3 or 4 system, is characterized in that, the filter screen that described filter screen adopts the seamless stainless steel material to make.
6. the plumbous liquid of concentrated confession as claimed in claim 1 system, is characterized in that, is provided with liquid level gauge in described plumbous stove, and the lead outlet place of described plumbous stove is provided with liquid level gauge.
7. the plumbous liquid of concentrated confession as claimed in claim 1 system, is characterized in that, described transfusion canal is surrounded by heat-insulation layer outward.
8. the plumbous liquid of concentrated confession as claimed in claim 1 system, is characterized in that, described plumbous stove is 1, described casting plate machine is 10, described transfusion canal is two, and described plumbous stove is arranged on the end of two transfusion canals, arranges respectively along every transfusion canal and establishes 5 described casting plate machines.
9. the plumbous liquid of concentrated confession as claimed in claim 1 system, is characterized in that, described heating arrangement adopts the electric heating tube structure.
10. the plumbous liquid of concentrated confession as claimed in claim 9 system, is characterized in that, described transfusion canal is provided with thermocouple at the inlet place of described woven hose; Take the described electric heating tube of three parallel connections as one group, organize electric heating tube more and establish along described transfusion canal row, and organize electric heating tube and thermocouple is linked to be the loop more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320010422 CN203018727U (en) | 2013-01-09 | 2013-01-09 | Centralized lead liquid supply system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320010422 CN203018727U (en) | 2013-01-09 | 2013-01-09 | Centralized lead liquid supply system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203018727U true CN203018727U (en) | 2013-06-26 |
Family
ID=48642741
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320010422 Expired - Lifetime CN203018727U (en) | 2013-01-09 | 2013-01-09 | Centralized lead liquid supply system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203018727U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042197A (en) * | 2013-01-09 | 2013-04-17 | 福建省闽华电源股份有限公司 | Centralized liquid lead supply system |
| CN107626912A (en) * | 2017-07-28 | 2018-01-26 | 长兴群峰自动化设备有限公司 | A kind of cast welding machine centralized lead supply system |
-
2013
- 2013-01-09 CN CN 201320010422 patent/CN203018727U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042197A (en) * | 2013-01-09 | 2013-04-17 | 福建省闽华电源股份有限公司 | Centralized liquid lead supply system |
| CN107626912A (en) * | 2017-07-28 | 2018-01-26 | 长兴群峰自动化设备有限公司 | A kind of cast welding machine centralized lead supply system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130626 |