CN203339267U - Full-automatic acid circulating equipment for inner formation of pregnant solution type lead-acid storage battery - Google Patents

Full-automatic acid circulating equipment for inner formation of pregnant solution type lead-acid storage battery Download PDF

Info

Publication number
CN203339267U
CN203339267U CN2013203136659U CN201320313665U CN203339267U CN 203339267 U CN203339267 U CN 203339267U CN 2013203136659 U CN2013203136659 U CN 2013203136659U CN 201320313665 U CN201320313665 U CN 201320313665U CN 203339267 U CN203339267 U CN 203339267U
Authority
CN
China
Prior art keywords
acid
density
tank
valve
tube road
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2013203136659U
Other languages
Chinese (zh)
Inventor
赵增文
代叶坤
曹强
李明慧
王泽�
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zibo Battery Machine & Electronic Co Ltd
ZIBO TORCH ENERGY CO Ltd
Original Assignee
Zibo Battery Machine & Electronic Co Ltd
ZIBO TORCH ENERGY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zibo Battery Machine & Electronic Co Ltd, ZIBO TORCH ENERGY CO Ltd filed Critical Zibo Battery Machine & Electronic Co Ltd
Priority to CN2013203136659U priority Critical patent/CN203339267U/en
Application granted granted Critical
Publication of CN203339267U publication Critical patent/CN203339267U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model relates to full-automatic acid circulating equipment for inner formation of a pregnant solution type lead-acid storage battery, and belongs to the technical field of production of lead-acid storage batteries. The full-automatic acid circulating equipment comprises a pipeline supporting frame and a tray located at the bottom of the pipeline supporting frame, wherein the tray is provided with a high-density acid pot, a working pot and a low-density acid pot in parallel; pipeline sets are arranged on the two sides of the pipeline supporting frame respectively; an electric control cabinet is arranged on one side of the pipeline supporting frame. According to the full-automatic acid circulating equipment, the electric control cabinet is used for controlling so as to realize automatic circulation of acid liquid; acid is automatically prepared according to the density of the acid liquid; the pressure of the pipeline is regulated automatically by variable frequencies, the temperature of the acid liquid is regulated automatically and the ventilation amount of the equipment is regulated automatically, so that an unattended operation state can be realized basically; the formation time is short, the formation effect is good, the battery consistency is high, the production efficiency of a charging procedure is improved and comprehensive production and management is convenient to introduce; no waste acid, wastewater and acid fog are discharged, thereby according with national standards; the full-automatic acid circulating equipment is simple to operate, does not need to be contacted with the acid liquid, has no acid fog, is clean and is easy to control.

Description

Pregnant solution type lead acid accumulator is internalized into full-automatic sour recycle unit
Technical field
The utility model relates to a kind of pregnant solution type lead acid accumulator and is internalized into full-automatic sour recycle unit, belongs to lead acid accumulator production technical field.
Background technology
At present, domestic lead acid accumulator is internalized into the formation methods that adopt the modes such as water-bath or manual complex acid to carry out more, and labor strength is large, inconvenient operation, and electrolyte temperature and density are wayward in addition.
The utility model content
According to above deficiency of the prior art, the technical problems to be solved in the utility model is: a kind of above-mentioned defect that solved is provided, can realize automatic mixing acid, and the pregnant solution type lead acid accumulator that the time that changes into is short, formation effect good, battery consistency is high is internalized into full-automatic sour recycle unit.
Pregnant solution type lead acid accumulator described in the utility model is internalized into full-automatic sour recycle unit, comprise pipe-support frame and the pallet that is positioned at pipe-support frame bottom, be arranged side by side high-density acid's tank, work tank and low-density acid tank on pallet, the both sides of pipe-support frame are respectively arranged with the pipeline group;
The pipeline group comprises the acid inlet tube road and goes back to the acid tube road, the acid inlet tube road is connected with high-density acid's tank, low-density acid tank and time acid tube road respectively, be provided with a plurality of battery connectors on the acid inlet tube road, going back to the acid tube road is connected with work tank, wherein between acid inlet tube road and high-density acid's tank, be provided with the high density acid inlet valve, be provided with the low-density acid inlet valve between acid inlet tube road and low-density acid tank, return between acid tube road and work tank and be provided with the duty cycle valve, the acid inlet tube road also is connected with sour pump respectively with time acid tube road;
One side of pipe-support frame is provided with electrical control cabinet, and high density acid inlet valve, low-density acid inlet valve, duty cycle valve and sour pump are connected with electrical control cabinet respectively.
Described high-density acid's tank and low-density acid tank top are provided with blower fan, and the work tank top is provided with cooling device and acid fog removing device, and blower fan is connected with cooling device, and blower fan, cooling device and acid fog removing device are connected with electrical control cabinet respectively.
Be provided with pressure sensor, liquid level sensor, density detection sensor, pipeline flowmeter, temperature sensor and liquid level detection device on described pipeline group, pressure sensor, liquid level sensor, density detection sensor, pipeline flowmeter, temperature sensor and liquid level detection device are connected with electrical control cabinet respectively;
Also be provided with cooling valve, pure water complex acid valve, pure water flowmeter, concentrated acid complex acid valve and concentrated acid flowmeter between described acid inlet tube road and high-density acid's tank, cooling valve, pure water complex acid valve, pure water flowmeter, concentrated acid complex acid valve are connected with electrical control cabinet respectively with the concentrated acid flowmeter.
Be provided with cooling line and cooling control valve on described work tank.
Described low-density acid tank has two.
The beneficial effect that the utility model has is: pregnant solution type lead acid accumulator is internalized into full-automatic sour recycle unit and is controlled by electrical control cabinet, can realize the acid solution automatic cycle, according to acid solution density automatic mixing acid, the loine pressure automatic frequency-conversion is regulated, acid liquor temperature is regulated automatically, the equipment ventilation quantity is regulated automatically, substantially can realize unattended operating state; Change into the time short, formation effect is good, and battery consistency is high, has improved charging operation production efficiency, is convenient to introduce TPM; Meet national standard without spent acid, waste water, acid mist emission; Simple to operate, need not contact acid solution, without acid mist, clean, be easy to control.
The accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is plan structure schematic diagram of the present utility model.
In figure: 1, pipe-support frame; 2, pallet; 3, high-density acid's tank; 4, work tank; 5, low-density acid tank; 6, acid inlet tube road; 7, go back to the acid tube road; 8, battery connector; 9, high density acid inlet valve; 10, low-density acid inlet valve; 11, duty cycle valve; 12, sour pump; 13, electrical control cabinet; 14, blower fan; 15, cooling device; 16, acid fog removing device; 17, pressure sensor; 18, liquid level sensor; 19, density detection sensor; 20, pipeline flowmeter; 21, temperature sensor; 22, cooling valve; 23, pure water complex acid valve; 24, pure water flowmeter; 25, concentrated acid complex acid valve; 26, concentrated acid flowmeter; 27, cooling line; 28, cooling control valve; 29, rechargeable battery set; 30, liquid level detection device.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further:
(only drawn the pipeline group of a side in Fig. 1) as shown in Fig. 1～2, pregnant solution type lead acid accumulator is internalized into the pallet 2 that full-automatic sour recycle unit comprises pipe-support frame 1 and is positioned at pipe-support frame 1 bottom, be arranged side by side high-density acid's tank 3, work tank 4 and low-density acid tank 5 on pallet 2, the both sides of pipe-support frame 1 are respectively arranged with the pipeline group;
The pipeline group comprises acid inlet tube road 6 and goes back to acid tube road 7, acid inlet tube road 6 is connected with high-density acid's tank 3, low-density acid tank 5 and time acid tube road 7 respectively, be provided with a plurality of battery connectors 8 on acid inlet tube road 6, going back to acid tube road 7 is connected with work tank 4, wherein between acid inlet tube road 6 and high-density acid's tank 3, be provided with high density acid inlet valve 9, be provided with low-density acid inlet valve 10 between acid inlet tube road 6 and low-density acid tank 5, return between acid tube road 7 and work tank 4 and be provided with duty cycle valve 11, acid inlet tube road 6 also is connected with sour pump 12 respectively with time acid tube road 7;
One side of pipe-support frame 1 is provided with electrical control cabinet 13, and high density acid inlet valve 9, low-density acid inlet valve 10, duty cycle valve 11 and sour pump 12 are connected with electrical control cabinet 13 respectively.
High-density acid's tank 3 and low-density acid tank 5 tops are provided with blower fan 14, work tank 4 tops are provided with cooling device 15 and acid fog removing device 16, blower fan 14 is connected with cooling device 15, and blower fan 14, cooling device 15 and acid fog removing device 16 are connected with electrical control cabinet 13 respectively.
Be provided with pressure sensor 17, liquid level sensor 18, density detection sensor 19, pipeline flowmeter 20, temperature sensor 21 and liquid level detection device 30 on the pipeline group, pressure sensor 17, liquid level sensor 18, density detection sensor 19, pipeline flowmeter 20, temperature sensor 21 and liquid level detection device 30 are connected with electrical control cabinet 13 respectively.
Also be provided with cooling valve 22, pure water complex acid valve 23, pure water flowmeter 24, concentrated acid complex acid valve 25 and concentrated acid flowmeter 26 between acid inlet tube road 6 and high-density acid's tank 3, cooling valve 22, pure water complex acid valve 23, pure water flowmeter 24, concentrated acid complex acid valve 25 and concentrated acid flowmeter 26 are connected with electrical control cabinet 13 respectively.
Be provided with cooling line 27 and cooling control valve 28 on work tank 4, low-density acid tank 5 has two.
Operation principle is:
By battery connector 8, acid inlet tube road 6 is connected with rechargeable battery set 29, be filled with the low-density acid solution with low-density acid inlet valve 10 by low-density acid tank 5 in the storage battery of rechargeable battery set 29, after storage battery is full of the low-density acid solution, unnecessary acid solution flows to work tank 4 by going back to acid tube road 7, after the acid filling time completes, low-density acid inlet valve 10 quits work, while work tank 4, duty cycle valve 11 and sour pump 12 are started working, complete the low-density acid cycle, in this cyclic process, electrical control cabinet 13 is controlled associated components and is automatically adjusted acid solution density, the low-density acid liquor temperature, conduit running pressure, the low-density acid cycle time in lead acid accumulator reaches the technique initialization time, electrical control cabinet 13 is controlled and is switched to high density acid solution recurrent state, be filled with the high density acid solution by high-density acid's tank 3 and high density acid inlet valve 9 to storage battery, unnecessary high density acid solution flows to work tank 4 by going back to the acid tube road, work tank 4, duty cycle valve 11 and 12 continuous operations of sour pump, complete the circulation of high density acid solution, in this cyclic process, electrical control cabinet 13 is controlled associated components and is automatically adjusted acid solution density, high-density acid's liquid temp, conduit running pressure.
Density detection sensor 19 can detect acid solution density online in real time, according to current acid solution density, control concentrated acid flowmeters 26, pure water flowmeter 24, pure water complex acid valve 23 and concentrated acid complex acid valve 25 automatic powder addings by electrical control cabinet 13 and add the concentrated sulfuric acid or pure water to meet the container formation process for lead acid storage battery requirement; Temperature sensor 21 is the detector tube channel temp online, by electrical control cabinet 13 control break blower fan 14 running frequencies, changes acid liquor temperature in pipeline; Electrical control cabinet 13 is provided with the fault output interface, can with lead acid battery charge machine on-line working; Each valve all adopts the air-powered electromagnetic valve, and the safe and reliable response time is short; Can control pipeline pressure by the frequency converter frequency that changes sour pump 12; Whether pipeline flowmeter 20 can detect in pipeline to have acid solution to flow and propose and report to the police, and eliminates the anacidity charged state; Under the acid cycle state, work tank 4 maintains and keeps sour pump 12 continuous running liquid levels, can reduce acid solution preparation workload.
Pallet 2 can play the sour effect of leaking of collecting.

Claims (5)

1. a pregnant solution type lead acid accumulator is internalized into full-automatic sour recycle unit, it is characterized in that: comprise pipe-support frame (1) and be positioned at the pallet (2) of pipe-support frame (1) bottom, be arranged side by side high-density acid's tank (3), work tank (4) and low-density acid tank (5) on pallet (2), the both sides of pipe-support frame (1) are respectively arranged with the pipeline group;
The pipeline group comprises acid inlet tube road (6) and goes back to acid tube road (7), acid inlet tube road (6) respectively with high-density acid's tank (3), low-density acid tank (5) is connected with time acid tube road (7), be provided with a plurality of battery connectors (8) on acid inlet tube road (6), going back to acid tube road (7) is connected with work tank (4), wherein between acid inlet tube road (6) and high-density acid's tank (3), be provided with high density acid inlet valve (9), be provided with low-density acid inlet valve (10) between acid inlet tube road (6) and low-density acid tank (5), return between acid tube road (7) and work tank (4) and be provided with duty cycle valve (11), acid inlet tube road (6) also is connected with sour pump (12) respectively with time acid tube road (7),
One side of pipe-support frame (1) is provided with electrical control cabinet (13), and high density acid inlet valve (9), low-density acid inlet valve (10), duty cycle valve (11) and sour pump (12) are connected with electrical control cabinet (13) respectively.
2. pregnant solution type lead acid accumulator according to claim 1 is internalized into full-automatic sour recycle unit, it is characterized in that: described high-density acid's tank (3) and low-density acid tank (5) top are provided with blower fan (14), work tank (4) top is provided with cooling device (15) and acid fog removing device (16), blower fan (14) is connected with cooling device (15), and blower fan (14), cooling device (15) and acid fog removing device (16) are connected with electrical control cabinet (13) respectively.
3. pregnant solution type lead acid accumulator according to claim 1 is internalized into full-automatic sour recycle unit, it is characterized in that: be provided with pressure sensor (17), liquid level sensor (18), density detection sensor (19), pipeline flowmeter (20), temperature sensor (21) and liquid level detection device (30) on described pipeline group, pressure sensor (17), liquid level sensor (18), density detection sensor (19), pipeline flowmeter (20), temperature sensor (21) and liquid level detection device (30) are connected with electrical control cabinet (13) respectively;
Also be provided with cooling valve (22), pure water complex acid valve (23), pure water flowmeter (24), concentrated acid complex acid valve (25) and concentrated acid flowmeter (26) between described acid inlet tube road (6) and high-density acid's tank (3), cooling valve (22), pure water complex acid valve (23), pure water flowmeter (24), concentrated acid complex acid valve (25) and concentrated acid flowmeter (26) are connected with electrical control cabinet (13) respectively.
4. pregnant solution type lead acid accumulator according to claim 1 is internalized into full-automatic sour recycle unit, it is characterized in that: be provided with cooling line (27) and cooling control valve (28) on described work tank (4).
5. pregnant solution type lead acid accumulator according to claim 1 is internalized into full-automatic sour recycle unit, it is characterized in that: described low-density acid tank (5) has two.
CN2013203136659U 2013-06-03 2013-06-03 Full-automatic acid circulating equipment for inner formation of pregnant solution type lead-acid storage battery Expired - Lifetime CN203339267U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013203136659U CN203339267U (en) 2013-06-03 2013-06-03 Full-automatic acid circulating equipment for inner formation of pregnant solution type lead-acid storage battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013203136659U CN203339267U (en) 2013-06-03 2013-06-03 Full-automatic acid circulating equipment for inner formation of pregnant solution type lead-acid storage battery

Publications (1)

Publication Number Publication Date
CN203339267U true CN203339267U (en) 2013-12-11

Family

ID=49707927

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2013203136659U Expired - Lifetime CN203339267U (en) 2013-06-03 2013-06-03 Full-automatic acid circulating equipment for inner formation of pregnant solution type lead-acid storage battery

Country Status (1)

Country Link
CN (1) CN203339267U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104466081A (en) * 2014-10-17 2015-03-25 超威电源有限公司 Intelligent acid adding device in paste mixing for preparing lead-acid storage battery and method for controlling acid adding time
CN105140555A (en) * 2015-08-31 2015-12-09 山东圣阳电源股份有限公司 Container formation system for storage battery acid circulation
CN106215588A (en) * 2016-07-30 2016-12-14 淄博火炬能源有限责任公司 Lead-acid accumulator acid circulation chemical conversion acid fog removing device and method
CN109509926A (en) * 2018-12-19 2019-03-22 扬州金快乐电源有限公司 Sour cycle battery formation device and method
CN109546245A (en) * 2018-11-01 2019-03-29 超威电源有限公司 It is a kind of to seal the method and apparatus being internalized into

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104466081A (en) * 2014-10-17 2015-03-25 超威电源有限公司 Intelligent acid adding device in paste mixing for preparing lead-acid storage battery and method for controlling acid adding time
CN105140555A (en) * 2015-08-31 2015-12-09 山东圣阳电源股份有限公司 Container formation system for storage battery acid circulation
CN105140555B (en) * 2015-08-31 2018-02-16 山东圣阳电源股份有限公司 Storage battery acid circulation is internalized into system
CN106215588A (en) * 2016-07-30 2016-12-14 淄博火炬能源有限责任公司 Lead-acid accumulator acid circulation chemical conversion acid fog removing device and method
CN106215588B (en) * 2016-07-30 2019-02-12 淄博火炬能源有限责任公司 Lead-acid accumulator acid circulation chemical conversion acid fog removing device and method
CN109546245A (en) * 2018-11-01 2019-03-29 超威电源有限公司 It is a kind of to seal the method and apparatus being internalized into
CN109509926A (en) * 2018-12-19 2019-03-22 扬州金快乐电源有限公司 Sour cycle battery formation device and method

Similar Documents

Publication Publication Date Title
CN203339267U (en) Full-automatic acid circulating equipment for inner formation of pregnant solution type lead-acid storage battery
CN202797170U (en) Water bath cooling rack
CN102779972B (en) Acid adding machine and acid adding system
CN202893471U (en) Slurry ball-milling and sand-milling production system
CN105742668B (en) A kind of all-vanadium redox flow battery system flow of electrolyte optimal control method
CN108110295B (en) Energy efficiency optimization control method and system for flow battery device
CN204966581U (en) Automatic battery device control box of adding water
CN207426029U (en) A kind of flow battery pulsed charge-discharge system for improving electrolyte utilization rate
CN204905372U (en) Remove acid mist device in lead acid battery charging process
CN202772238U (en) Inner formation device for lead-acid storage batteries
CN202113021U (en) Steam mop, steam cleaner and steam hanging ironing machine
CN204179172U (en) Lead acid accumulator acid circulation container formation device
CN203536533U (en) Gathering type acid mist filtering collector
CN203884472U (en) Wireless automatic oxygenation equipment for fishponds
CN206742431U (en) A kind of lead-acid accumulator is internalized into device
CN203810025U (en) Air compressor air storage tank capable of dewatering automatically
CN204088518U (en) A kind of storage battery is with automatically adjusting liquid level apparatus
CN203565833U (en) Concentrated lead supply device
CN206516704U (en) A kind of thermostatically-controlled equipment of all-vanadium redox flow battery electrolyte
CN103600056A (en) Energy-saving type intensive lead supply device used for preparing grid
CN203128175U (en) Electric barrelled water absorption device
CN202465886U (en) Novel electrolysis equipment
CN209150250U (en) A kind of accumulator plate processing unit
CN204809280U (en) Tunnel traction power with from cooling device
CN203018727U (en) Centralized lead liquid supply system

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term

Granted publication date: 20131211

CX01 Expiry of patent term