CN203018445U - Automatic and comprehensive scrap television disassembling system - Google Patents

Automatic and comprehensive scrap television disassembling system Download PDF

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Publication number
CN203018445U
CN203018445U CN2013200016693U CN201320001669U CN203018445U CN 203018445 U CN203018445 U CN 203018445U CN 2013200016693 U CN2013200016693 U CN 2013200016693U CN 201320001669 U CN201320001669 U CN 201320001669U CN 203018445 U CN203018445 U CN 203018445U
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China
Prior art keywords
disassembled
waste
seat board
disassembling
television set
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Expired - Lifetime
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CN2013200016693U
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Chinese (zh)
Inventor
李英顺
黄晨
沈燕军
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Shanghai Xinjinqiao Environmental Co Ltd
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Shanghai Xinjinqiao Environmental Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

The utility model relates to the field of comprehensive treatment of electronic wastes, and in particular discloses an automatic and comprehensive scrap television disassembling system. The system comprises an effort-saving device, an intelligent weighting management system, a triple-speed chain conveyer, a conveying base plate, a disassembling station, a movable disassembled object containing box, an upper plastic belt conveyor, a CRT (cathode ray tube) belt conveyor, a dust removal and ventilation system, a screen display system and a central control system. The system comprises an upper layer and a lower layer, the triple-speed chain conveyer is arranged at the lower layer, the conveying base plate is used for transmitting raw materials and disassembled CRTs, and the plastic belt conveyor is arranged at the upper layer and is used for transmitting disassembled plastics to a material outlet outside a plant. Other disassembled objects such as coils are placed in the movable disassembled object containing box, and after being filled, the movable disassembled object containing box is moved to a storeroom for storing. The system has a high degree of automation, and equipment operation information can be timely displayed on a monitor screen of a central control room; and the system discharges no waste gas, waste water and waste residues, and has a high resource recovery rate.

Description

Waste and old television set automatic Synthesis is disassembled treatment system
Technical field
The utility model relates to the electron wastes technical field of resource utilization, is specifically related to waste and old television set automatic Synthesis and disassembles treatment system.
Background technology
China is as a household electrical appliances production and consumption big country, and household electrical appliances are pressed normal service life 10-15 at the beginning of the purchase phase is the 80's Mos and the 90's mostly, and television set theoretical learies in 2000 reaches 4,390,000, and theoretical learies reached 2,582 ten thousand in 2010.Waste and old television set has its particularity as a kind of solid waste.The firstth, contain many environmentally harmful materials in television structure; The secondth, contain the valuable raw material such as a large amount of steel, copper material, plastics.Contain the metal of a large amount of recoverables and nonmetal in waste and old television set, have higher resource recycling and be worth, but on the other hand improperly treatment process can cause serious secondary pollution to environment in removal process.Therefore innoxious recovery helps to alleviate and solve the resource scarcity problem of China to the television set resource, preserves the ecological environment, and promotes economic sustainable development.
The main stream approach of both at home and abroad waste and old television set being disposed is Physical, equips the import price costliness abroad.And domestic comprehensive disassembling technology equipment is relatively backward extensive, and organic efficiency is low.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of useless television set automatic Synthesis and disassembles treatment system.This system not only can separate in television set copper, iron, plastics and CRT, and secondary pollution is less, output is higher, has realized the recycling to waste and old television set.
A kind of waste and old television set automatic Synthesis is disassembled treatment system, it is characterized in that, this system is two layers of up and down, comprise work-saving device 1, intelligent weighing management system 2, three-speed chain conveyor 3 is carried seat board 4, disassembling stations 5, movable type is disassembled product placing box 6, plastic belt conveyer 7, CRT belt conveyor 8, ventilating and purifying air system 9, on-screen display system 10, central control system 11;
Described work-saving device can be transported to waste and old television set on the conveying seat board of three-speed chain conveyor; Described intelligent weighing management system can realize the weight weighing of waste and old television set and show in real time; The both sides of described three-speed chain conveyor are disposed with a plurality of disassembling stations; The side of described disassembling stations is provided with movable type and disassembles the product placing box, can place simultaneously 8 kinds and disassemble product; Described conveying seat board can pass in and out on three-speed chain conveyor and disassembling stations automatically; The upper strata of described three-speed chain conveyor is the plastic belt conveyer, carries the plastics after disassembling; After being placed on the CRT that carries on seat board after disassembling and being sent to the three-speed chain conveyor end, described CRT belt conveyor is used for continuing to transmit CRT to CRT screen cone separation plants; Waste and old television set feeding mouth upper end is provided with ventilating and purifying air system; The top of described disassembling stations is provided with ventilating and purifying air system; The top of described disassembling stations also is provided with lighting device, fan; Described on-screen display system can show weighed quantity in real time; Described central control system has the functions such as monitor video demonstration, weight data statistics, inquiry and preservation.
This intelligent weighing management system is arranged on three-speed chain conveyor, carries seat board from the feeding end transport process, by after button control and the weighing system induction, and automatic Weighing and show in real time data on screen display; This conveying seat board can transmit automatically, if on disassembling stations, nothing is carried seat board, the conveying seat board that is loaded with waste and old television set will be automatically from three-speed chain conveyor to disassembling stations; If the conveying seat board is arranged on disassembling stations, enter next without carrying the seat board disassembling stations.CRT after disassembling by button control after, automatically from disassembling stations to the three-speed chain conveyor end; It is an integral body that this movable type is disassembled the product placing box, and the inside is divided into 8 junior units, disassembles the product dog-house all in the casing upper end; This automatic Synthesis is disassembled treatment system and is two layers of up and down, and lower floor is three-speed chain conveyor, carry seat board to be used for transmitting waste and old television set and disassemble after CRT, the upper strata is the plastic belt conveyer, is used for carrying the plastics after disassembling.
At first work-saving device is transported to waste and old television set on the conveying seat board of three-speed chain conveyor, carry seat board from the feeding end transport process, under operating personnel control, can be automatically and the weighing system induction, the intelligent weighing management system can realize the weight weighing of goods and real-time demonstration.Weighing data mails to simultaneously background system and shows and preserve, and can freely inquire about and add up.The intelligent weighing management system is comprised of hardware components and software section, and wherein hardware components can be realized the weighing Item Weight, sends weight data to software section, shows the functions such as Item Weight on local giant-screen.Software section has the weight data that the reception hardware components sends over, and can carry out data demonstration, statistics, inquiry and preservation etc. by central control system.Waste and old television set after weighing is sent on the disassembling stations on three-speed chain conveyor both sides automatically, and the plastic casing through disassembling is placed on the plastic belt conveyer of upper strata, is sent to plastics materials exit outside factory building.Other disassemble product electric wire, coil, wiring board etc., the movable type that is placed on the disassembling stations side is disassembled in the product placing box, this case can be placed simultaneously 8 kinds and disassemble product, after product is filled, moves to the storehouse warehouse-in.Carry seat board automatically to transmit, if on disassembling stations, nothing is carried seat board, the conveying seat board that is loaded with waste and old television set will be automatically from three-speed chain conveyor to disassembling stations, if the conveying seat board is arranged on disassembling stations, enters next without carrying the seat board disassembling stations.CRT after disassembling is placed on and carries on seat board, after automatically being sent to the three-speed chain conveyor end, to the CRT belt conveyor, continues to be sent to CRT screen cone separation plants.The top of waste and old television set feeding mouth upper end and disassembling stations is provided with ventilating and purifying air system.The top of disassembling stations also is provided with lighting device, fan.On-screen display system can show weighed quantity in real time, and the central control system monitored picture is the display device operation information in time, has simultaneously to receive the weight data that hardware components sends over, and the functions such as demonstration, statistics, inquiry and preservation are arranged.
The technical solution adopted in the utility model is: a kind of waste and old television set automatic Synthesis is disassembled treatment system, and its innovative point is:
(1) this production line integrates hommization and automation from design concept, greatly reduce labour intensity, plastics are material exit to factory building directly, CRT is sent to screen cone separation plants, other product is placed in portable product placing box, production automation degree is high, therefore security is also higher, greatly reduces security risk;
(2) carry seat board automatically to transmit, if on disassembling stations, nothing is carried seat board, the conveying seat board that is loaded with waste and old television set will be automatically from three-speed chain conveyor to disassembling stations, if the conveying seat board is arranged on disassembling stations, enters next without carrying the seat board disassembling stations.CRT after disassembling is placed on and carries on seat board, after automatically being sent to the three-speed chain conveyor end, to the CRT belt conveyor, continues to be sent to CRT screen cone separation plants;
(3) carry seat board from the feeding end transport process, by button control, can be automatically and the weighing system induction, the intelligent weighing management system can realize the weight weighing of goods and real-time demonstration.The intelligent weighing management system is comprised of hardware components and software section, and wherein hardware components can be realized the weighing Item Weight, sends weight data to software section, shows the functions such as Item Weight on local giant-screen.Software section has the weight data that the reception hardware components sends over, and can carry out data demonstration, statistics, inquiry and preservation etc. by central control system;
(4) to disassemble the product placing box be an integral body to movable type, and the inside is divided into 8 junior units, disassembles the product dog-house all in the casing upper end.After product is filled, move to the storehouse warehouse-in;
(5) automatic Synthesis is disassembled treatment system and is two layers of up and down, and lower floor is three-speed chain conveyor, carry seat board to be used for transmitting waste and old television set and disassemble after CRT, the upper strata is the plastic belt conveyer;
(6) this production line has good ventilating and purifying air system, is provided with suspended hood on feeding mouth and each disassembling stations, is connected to ventilating and purifying air system, has purified workshop air, and not external exhaust emission gas;
(7) illuminator for guaranteeing the normal operation of video monitoring system, is selected electricity-saving lamp;
(8) whole production line monitoring camera definition is high, and color is true to nature, can obtain high-quality image effect under well-lighted condition;
(9) central control room receives the weighing data of whole production line, and 16 Real Time Monitoring pictures, Real Time Monitoring whole production line are arranged.
Description of drawings
Accompanying drawing is the contact figure that the waste and old television set automatic Synthesis of the utility model is disassembled the treatment system process equipment.
Wherein: the 1-work-saving device, 2-intelligent weighing management system, the 3-three-speed chain conveyor, 4-carries seat board, 5-disassembling stations, the 6-movable type is disassembled the product placing box, 7-plastic belt conveyer, 8-CRT belt conveyor, 9-ventilating and purifying air system, the 10-on-screen display system, the 11-central control system.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
As described in accompanying drawing, the utility model is that the waste and old television set automatic Synthesis that a preferred embodiments provides is disassembled treatment system, and this system is two layers of up and down, and work-saving device 1 can be transported to waste and old television set on the conveying seat board 4 of three-speed chain conveyor 3; Described intelligent weighing management system 2 can realize the weight weighing of waste and old television set and show in real time; The both sides of described three-speed chain conveyor 3 are disposed with a plurality of disassembling stations 5; The side of described disassembling stations 5 is provided with movable type and disassembles product placing box 6, can place simultaneously 8 kinds and disassemble product; Described conveying seat board 4 can pass in and out on three-speed chain conveyor 3 and disassembling stations 5 automatically; The upper strata of described three-speed chain conveyor 3 is plastic belt conveyer 7, carries the plastics after disassembling; After being placed on the CRT that carries on seat board 4 after disassembling and being sent to three-speed chain conveyor 3 ends, described CRT belt conveyor 8 is used for continuing to transmit CRT to CRT screen cone separation plants; The top of described disassembling stations 5 also is provided with lighting device, fan; Described on-screen display system 10 can show weighed quantity in real time; Described central control system 11 has 16 Real Time Monitoring pictures, and the Real Time Monitoring whole production line has simultaneously the weight data that the reception hardware components sends over, and the functions such as demonstration, statistics, inquiry and preservation are arranged.This production line has good ventilating and purifying air system 9, is provided with suspended hood on feeding mouth and each disassembling stations, is connected to ventilating and purifying air system 9, has purified workshop air, and not external exhaust emission gas.
The effect of work-saving device 1 is waste and old television set raw material to be moved to from warehouse cage carry on seat board, and the effect of intelligent weighing management system 2 is television set is weighed and automatically goods weight is preserved; Carrying the effect of seat board 4 is that television set is delivered to each station, and the CRT after disassembling is delivered to the end of three-speed chain conveyor; The effect of three-speed chain conveyor 3 be transmit carry the television set raw material on seat board and disassemble after CRT; The effect of disassembling stations 5 is that television set is disassembled; The effect that movable type is disassembled product placing box 6 is to place to disassemble product, and is movable to the warehouse product is put in storage; The effect of the plastic belt conveyer 7 on upper strata is directly to be delivered to the plastic casing after disassembling outside factory building; The effect of CRT belt conveyor 8 is that CRT is transported to CRT screen cone separation plants; The effect of ventilating and purifying air system 9 is cleaning shop air; The effect of on-screen display system 10 is to show in real time weighing data, and the effect of central control system 11 is the weighing datas that receive whole production line, and 16 Real Time Monitoring pictures, Real Time Monitoring whole production line are arranged.
Below in conjunction with description of drawings course of action of the present utility model.
As shown in drawings, at first work-saving device is transported to waste and old television set on the conveying seat board of three-speed chain conveyor, carries seat board from the feeding end transport process, and the intelligent weighing management system can realize the weight weighing of goods and show in real time.Waste and old television set after weighing is sent on the disassembling stations on three-speed chain conveyor both sides automatically, and the plastic casing through disassembling is placed on the plastic belt conveyer of upper strata, is sent to plastics materials exit outside factory building.Other disassemble product electric wire, coil, wiring board etc., the movable type that is placed on the disassembling stations side is disassembled in the product placing box, this case can be placed simultaneously 8 kinds and disassemble product, after product is filled, moves to the storehouse warehouse-in.CRT after disassembling is placed on and carries on seat board, after automatically being sent to the three-speed chain conveyor end, to the CRT belt conveyor, continues to be sent to CRT screen cone separation plants.The top of waste and old television set feeding mouth upper end and disassembling stations is provided with ventilating and purifying air system.The top of disassembling stations also is provided with lighting device, fan.On-screen display system can show weighed quantity in real time, and central control system receives the weighing data of whole production line, and 16 Real Time Monitoring pictures, Real Time Monitoring whole production line are arranged.Be that the utility model has been realized the disassembling of waste and old television set environment-friendly automatic avoided the pollution to environment.

Claims (5)

1. a waste and old television set automatic Synthesis is disassembled treatment system, it is characterized in that, this system is two layers of up and down, comprise work-saving device (1), intelligent weighing management system (2), three-speed chain conveyor (3) is carried seat board (4), disassembling stations (5), movable type is disassembled product placing box (6), plastic belt conveyer (7), CRT belt conveyor (8), ventilating and purifying air system (9), on-screen display system (10), central control system (11);
Described work-saving device can be transported to waste and old television set on the conveying seat board of three-speed chain conveyor; Described intelligent weighing management system can realize the weight weighing of waste and old television set and show in real time; The both sides of described three-speed chain conveyor are disposed with a plurality of disassembling stations; The side of described disassembling stations is provided with movable type and disassembles the product placing box, can place simultaneously 8 kinds and disassemble product; Described conveying seat board can pass in and out on three-speed chain conveyor and disassembling stations automatically; The upper strata of described three-speed chain conveyor is the plastic belt conveyer, carries the plastics after disassembling; After being placed on the CRT that carries on seat board after disassembling and being sent to the three-speed chain conveyor end, described CRT belt conveyor is used for continuing to transmit CRT to CRT screen cone separation plants; Waste and old television set feeding mouth upper end is provided with ventilating and purifying air system; The top of described disassembling stations is provided with ventilating and purifying air system; The top of described disassembling stations also is provided with lighting device, fan; Described on-screen display system can show weighed quantity in real time; Described central control system has the functions such as monitor video demonstration, weight data statistics, inquiry and preservation.
2. waste and old television set automatic Synthesis according to claim 1 is disassembled treatment system, it is characterized in that, this intelligent weighing management system is arranged on three-speed chain conveyor, carry seat board from the feeding end transport process, by after button control and weighing system induction, automatic Weighing and show in real time data on screen display.
3. waste and old television set automatic Synthesis according to claim 1 is disassembled treatment system, it is characterized in that, this conveying seat board can transmit automatically, if on disassembling stations, nothing is carried seat board, the conveying seat board that is loaded with waste and old television set will be automatically from three-speed chain conveyor to disassembling stations; If the conveying seat board is arranged on disassembling stations, enter next without carrying the seat board disassembling stations; CRT after disassembling by button control after, automatically from disassembling stations to the three-speed chain conveyor end.
4. waste and old television set automatic Synthesis according to claim 1 is disassembled treatment system, it is characterized in that, it is an integral body that this movable type is disassembled the product placing box, and the inside is divided into 8 junior units, disassembles the product dog-house all in the casing upper end.
5. waste and old television set automatic Synthesis according to claim 1 is disassembled treatment system, it is characterized in that, this automatic Synthesis is disassembled treatment system and is two layers of up and down, lower floor is three-speed chain conveyor, carry seat board to be used for transmitting waste and old television set and disassemble after CRT, the upper strata is the plastic belt conveyer, is used for carrying the plastics after disassembling.
CN2013200016693U 2013-01-04 2013-01-04 Automatic and comprehensive scrap television disassembling system Expired - Lifetime CN203018445U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107816A (en) * 2015-07-25 2015-12-02 浙江盛唐环保科技有限公司 Disassembling method for waste television and equipment or disassembling equipment
CN106077051A (en) * 2016-08-17 2016-11-09 大冶有色博源环保股份有限公司 Line disassembled by a kind of CRT television set
CN106140787A (en) * 2015-04-27 2016-11-23 江西格林美资源循环有限公司 A kind of three-dimensional disassembly system
CN109343464A (en) * 2018-12-06 2019-02-15 大冶有色博源环保股份有限公司 It is a kind of for waste and old CRT television set environmental protection dismantling go out, storage register system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106140787A (en) * 2015-04-27 2016-11-23 江西格林美资源循环有限公司 A kind of three-dimensional disassembly system
CN106140787B (en) * 2015-04-27 2018-11-06 江西格林美资源循环有限公司 A kind of three-dimensional disassembly system
CN105107816A (en) * 2015-07-25 2015-12-02 浙江盛唐环保科技有限公司 Disassembling method for waste television and equipment or disassembling equipment
CN106077051A (en) * 2016-08-17 2016-11-09 大冶有色博源环保股份有限公司 Line disassembled by a kind of CRT television set
CN106077051B (en) * 2016-08-17 2018-07-27 大冶有色博源环保股份有限公司 A kind of CRT television sets dismantling line
CN109343464A (en) * 2018-12-06 2019-02-15 大冶有色博源环保股份有限公司 It is a kind of for waste and old CRT television set environmental protection dismantling go out, storage register system
CN109343464B (en) * 2018-12-06 2024-06-07 大冶有色博源环保股份有限公司 A go out, warehouse entry registration system that is used for old and useless CRT TV set environmental protection to disassemble

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Granted publication date: 20130626

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