CN203015764U - Device for automatically rolling oolong tea into balls - Google Patents
Device for automatically rolling oolong tea into balls Download PDFInfo
- Publication number
- CN203015764U CN203015764U CN 201220738223 CN201220738223U CN203015764U CN 203015764 U CN203015764 U CN 203015764U CN 201220738223 CN201220738223 CN 201220738223 CN 201220738223 U CN201220738223 U CN 201220738223U CN 203015764 U CN203015764 U CN 203015764U
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- balling
- ball forming
- ball
- bucket
- barrel
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Abstract
The utility model relates to a device for automatically rolling oolong tea into balls. The device comprises a main frame, a balling forming mechanism assembled on the main frame, and a ball forming barrel which is open at the upper end, the ball forming barrel is arranged below the ball forming mechanism, wherein the ball forming mechanism comprises at least two ball forming flaps which can be combined to form a whole sphere, and a driving mechanism controlling the ball forming flaps to open/close; the inner surface of the ball forming barrel is matched with the opening/closing trace of the ball forming flaps; the ball forming barrel comprises a movable half barrel capable of sliding in a fixed direction, and a fixed half barrel which is fixedly assembled; a receiving hopper is arranged below the ball forming barrel; a bottom groove plate movable along the horizontal plane is assembled between the ball forming barrel and the receiving hopper; and the upper surface of the bottom groove plate abuts against the bottom face of the ball forming barrel. The ball forming machine has the beneficial effects that the quantity of processed tea per process unit is larger; the tightness of the tea in the tea balls is higher, and the tea forming speed is faster; and the tea production quality is improved, and the number of repetitions per process unit is effectively reduced, and the production efficiency is effectively increased.
Description
Technical field
The utility model relates to a kind of balling-up, refers to especially a kind of oolong tea automatic knead entwist balling head.
Background technology
The preparation technology of oolong tea comprises the balling-up operation.Traditional balling-up operation is by artificial, appropriate tealeaves to be put into tea cloth, then by manually jam on rubbing or by cal rolling with the tea rolling globulate in tea cloth, then the tea ball is untied, repeat to knead and untie the step several times and just complete and knead operation; Like this to knead the needed human input of operation large, processor's the amount of labour is also very large, production efficiency is also very low, can not produce in batches.
For the problems referred to above the applicant, corresponding technical scheme was proposed, and carried out (the Chinese utility model patent of application on the same day of utility model and utility model patent, application number is " 201220304485.X ", and name is called " a kind of oolong tea automatic knead entwist balling head "; Chinese utility model patent application, application number are " 201210215180.6 ", and name is called " a kind of oolong tea automatic knead entwist balling head ".）。Find in actual production, although the technical scheme of having submitted to can obtain the effect of tealeaves balling-up preferably, but the structural limitations of this nodulizer, nodulizer tealeaves inlet amount each time is less, this just makes the degree of being bolted of tea ball when kneading comparatively not enough, this just need to be by increasing the balling-up operation number of repetition to reach required processing effect, there is certain room for promotion in its production efficiency.
Summary of the invention
The utility model provides a kind of oolong tea automatic knead entwist balling head, and the degree of being bolted that adds tea ball in man-hour is comparatively not enough, the not high enough problem of production efficiency to overcome kneading that prior art exists.
The utility model adopts following technical scheme:
a kind of oolong tea automatic knead entwist balling head, the ball forming mechanism that comprises main frame body and be assemblied in this main frame body, the balling-up bucket that the upper end is uncovered, this balling-up bucket is arranged at the below of this ball forming mechanism, this ball forming mechanism comprises the one-tenth ball clack that synthesizes whole sphere of at least two (preferred two) and controls the driving mechanism that this one-tenth ball clack is opened/closed, this balling-up bucket inner surface becomes the track that open/closes of ball clack to match with this, this balling-up bucket comprise directional sliding movable half barrel and fixing assembling fix half barrel, be provided with receiving hopper below this balling-up bucket, receiving hopper is carried by conveyer belt, be equipped with the bottom cut board that can move along horizontal plane between this balling-up bucket and this receiving hopper, fit this balling-up bucket bottom surface of the upper surface of this bottom cut board.
Further, above-mentioned main frame body also is equipped with feed space, and this feed space is provided with the communicating door that can make above-mentioned movable half barrel of turnover.
Above-mentioned feed space also pivot is equipped with the gland that can spin upside down, and the side when this gland is horizontally disposed is along the top that is adjacent to above-mentioned communicating door.
Above-mentioned gland outer surface is equipped with the first gas that this gland of push/pull covers/open/oil cylinder.
Above-mentioned movable half barrel is equipped with this 3rd gas of movable half barrel/oil cylinder of directed push/pull, and the cylinder bar of the 3rd gas/oil cylinder is fixedly connected with this movable half barrel with passing above-mentioned feed space and above-mentioned communicating door.
When above-mentioned one-tenth ball clack upwards opened, all became the above-mentioned balling-up bucket of the bottom surface capping opening of ball clack.
The top of each above-mentioned one-tenth ball clack is respectively fitted with the second a gas/oil cylinder, and all second gas/oil cylinder is connected to one.
Above-mentioned bottom cut board fixedly is equipped with the 4th gas of this bottom cut board of push/pull/oil cylinder.
by above-mentioned description to the utility model structure as can be known, compared to the prior art, the utlity model has following advantage: the assembling of nodulizer structure of the present utility model setting and receiving hopper and feed space, make ball forming mechanism carry out repeatedly compression step by step to tealeaves in each process unit, both made the molding effect of tealeaves better, also make the tealeaves that to process more, under identical tea sphere volume, tealeaves in the tea ball be bolted Du Genggao, the shaping speed of tealeaves is faster, both improved the production quality of tealeaves, also effectively reduced the number of repetition of process unit, effectively improved production efficiency, reduced production cost, in addition, the structure of nodulizer is comparatively simple, and assembly technical requirement is also lower, and the rate that breaks down in production process is little, the long service life of nodulizer, at last, this nodulizer is completed action automatically by working procedure, has both greatly reduced the amount of labour of balling-up molding procedure, also reduces labour's input.
Description of drawings
Fig. 1 faces structural representation for this nodulizer.
Fig. 2 is the structural representation of the nodulizer of A line of vision in Fig. 1.
Fig. 3 is the structural representation of the nodulizer of B line of vision in Fig. 1.
Fig. 4 be nodulizer other frame mode face structural representation.
The specific embodiment
The specific embodiment of the present utility model is described with reference to the accompanying drawings.
With reference to Fig. 1, Fig. 2, Fig. 3, a kind of oolong tea automatic knead entwist balling head, comprising main frame body 1 and be assemblied in the structure of the uncovered balling-up bucket 3(balling-up bucket 3 in ball forming mechanism 2, the upper end of this main frame body 1 also can be as shown in Figure 4, balling-up bucket 3 will become ball clack 21 to be coated on the inside of balling-up bucket 3, balling-up bucket 3 tops are provided with the through hole that the cylinder bar of some confession the second gas/oil cylinder 22 passes), this balling-up bucket 3 is arranged at the below of this ball forming mechanism 2.
Continuation is with reference to Fig. 1, Fig. 2, Fig. 3, this ball forming mechanism 2 comprises that (this sphere had both comprised regular ball sphere to whole sphere of two synthesize, also comprise oval ball sphere etc.) the whole ball of one-tenth ball clack 21(as shown in the dotted line of the indication of the arrow D in Fig. 1) and control second gas of 21 of this one-tenth ball clacks/close/oil cylinder 22, as shown in Figure 3, this second gas/oil cylinder 22 is assemblied in into the top of ball clack 21, and all second gas/oil cylinder 22 is connected to one; The position of this ball forming mechanism 2 is fixedly installed, and it cannot integral body move up and down, and can only be embodied as spinning upside down of ball clack 21, when becoming ball clack 21 upwards to be flared to horizontal plane, above-mentioned balling-up bucket 3 openings be two this become the bottom surface institute capping of ball clack 21.
Continuation is with reference to Fig. 1, Fig. 2, Fig. 3, and above-mentioned main frame body 1 also is equipped with feed space 11, and this feed space 11 is provided with the communicating door 110 that can make above-mentioned movable half barrel of 31 turnover; Above-mentioned feed space 11 is gone back pivot the gland 111 that can spin upside down is housed, side when this gland 111 is horizontally disposed (is adjacent to and refers to be adjacent to closely be connected to along the top that is adjacent to above-mentioned communicating door 110, refer to both very approaching, but can not link together), at this moment, the bottom surface of this gland 111 is pressed close at the top of movable half barrel 31, and the top of the bottom surface of gland 111 and communicating door 110 is on same level along the bottom surface, and these gland 111 outer surfaces are equipped with the first gas that this gland 111 of push/pull covers/open/oil cylinder 112.
Continuation is with reference to Fig. 1, Fig. 2, Fig. 3, these balling-up bucket 3 inner surfaces become the track that open/closes of ball clack 21 to match with this, this balling-up bucket 3 comprises that movable half barrel of 31(of directional sliding such as the arrow C in Fig. 1 point to dotted line and be movable half barrel 31 and be in the structural representation that enters in feed space 11 processes, the moving direction of movable half barrel 31 such as the arrow V in figure
1Sensing shown in) and fixing assembling fix half barrel 32, movable half barrel of 31 cylinder bar that is equipped with this 3rd gas of movable half barrel 31 of directed push/pull/oil cylinder 33, the three gas/oil cylinder 33 passes above-mentioned feed space 11 and is fixedly connected with this movable half barrel 31 with above-mentioned communicating door 110 ground.
Continuation is with reference to Fig. 1, Fig. 2, Fig. 3, and this balling-up bucket 3 belows are provided with receiving hopper 30, and receiving hopper 30 is by the direction of motion of conveyer belt 4(conveyer belt such as the arrow V in Fig. 2
2Shown in indication, this direction of motion can be also to arrange in the other direction certainly.) carry ground to arrange, be equipped with the moving direction of the bottom cut board 34(bottom cut board 34 that can move along horizontal plane between this balling-up bucket 3 and this receiving hopper 30 also as the V in figure
1Shown in arrow points to), fit this balling-up bucket 3 bottom surfaces of the upper surface of this bottom cut board 34, above-mentioned bottom cut board 34 fixedly is equipped with the 4th gas of this bottom cut board of push/pull/oil cylinder 341, certainly, as shown in Figure 4, moving horizontally of bottom cut board 34 also can be by the form realization of gear 343 and tooth bar 342 engaged transmission, and tooth bar 342 is fixedly installed on the bottom of bottom cut board 34.
The operation principle of this nodulizer is as follows: continue with reference to Fig. 1, Fig. 2, Fig. 3, the 3rd gas/oil cylinder 33 is pulled in feed space 11 movable half barrel 31, make the sidewall of movable half barrel 31 be close to the sidewall of feed space 11, the bottom of feed space 11 is movable half barrel 31 and 34 cappings of bottom cut board, makes the tealeaves of charging can not fall into receiving hopper 30; The gland 111 of feed space 11 upwards turns to vertical direction under the pulling of the first gas/oil cylinder 112, the gland 111 of this moment can serve as the sidewall of feed space 11 to increase the tealeaves spatial accommodation of feed space 11; After tealeaves was filled it up with, gland 111 stopped when being swung down to horizontal plane under the promotion of the first gas/oil cylinder 112, realized compressing for the first time tealeaves; When gland 111 was horizontally disposed, the 3rd gas/oil cylinder 33 passed communicating door 110 ground with movable half barrel 31 and releases feed spaces 11, until movable half barrel 31 stop when fixing half barrel 32 and be connected, had realized for the second time the compression to tealeaves at this moment; Start the second gas/oil cylinder 22, the second gas/oil cylinder 22 is pushed into ball clack 21 and moves downward, become ball clack 21 to move downward along the madial wall of balling-up bucket 3, ball clack 21 is closed forms an orbicule until two become, and two become ball clack 21 that the tealeaves double team of the overwhelming majority in balling-up bucket 3 is formed the tea ball in the Spherical chamber of section within it; After pressure keeps certain hour, the second gas/oil cylinder 22 is pulled into ball clack 21 and upwards opens, the tea ball falls, this moment, movable half barrel 31 and bottom cut board 34 were all pulled open, the tea ball falls in receiving hopper 30, the receiving hopper 30 that the tea ball is housed is by conveyer belt 4 outputs, conveyer belt 4 again the receiving hopper 30 of sky is sent to balling-up bucket 3 under; This namely completes a process unit, and movable half barrel 31 that is pulled open enters the feed step that feed space 11 is prepared next time.
nodulizer of the present utility model is to utilize suitable pressure to carry out multidirectional to the tealeaves after completing, repeatedly extruding, tealeaves under pressure pectin that it is inner toward the blade face infiltration, the blade face bonds mutually in this process, and slowly dehydration, fiber is plasticity slowly, make and reach the moulding purpose, the assembling of this nodulizer structure setting and receiving hopper 30 and feed space 11, make nodulizer carry out repeatedly compression step by step to tealeaves in each process unit, both made the molding effect of tealeaves better, also make the tealeaves that to process more, under identical tea sphere volume, tealeaves in the tea ball be bolted Du Genggao, the shaping speed of tealeaves is faster, both improved the production quality of tealeaves, also effectively reduced the number of repetition of process unit, effectively improved production efficiency, reduced production cost, in addition, the structure of kneading machine is comparatively simple, and assembly technical requirement is also lower, and the rate that breaks down in production process is little, the long service life of nodulizer, at last, this nodulizer is completed action automatically by working procedure, has both greatly reduced the amount of labour of balling-up molding procedure, also reduces labour's input.
Above-mentioned is only the specific embodiment of the present utility model, but design concept of the present utility model is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the utility model, all should belong to the behavior of invading the utility model protection domain.
Claims (9)
1. oolong tea automatic knead entwist balling head, the ball forming mechanism that comprises main frame body and be assemblied in this main frame body, the balling-up bucket that the upper end is uncovered, this balling-up bucket is arranged at the below of this ball forming mechanism, this ball forming mechanism comprises the one-tenth ball clack that synthesizes whole sphere of at least two and controls the driving mechanism that this one-tenth ball clack is opened/closed, this balling-up bucket inner surface becomes the track that open/closes of ball clack to match with this, it is characterized in that: described balling-up bucket comprise directional sliding movable half barrel and fixing assembling fix half barrel, be provided with receiving hopper below this balling-up bucket, be equipped with the bottom cut board that can move along horizontal plane between this balling-up bucket and this receiving hopper, fit this balling-up bucket bottom surface of the upper surface of this bottom cut board.
2. a kind of oolong tea automatic knead entwist balling head as claimed in claim 1, it is characterized in that: described main frame body also is equipped with feed space, and this feed space is provided with the communicating door that can make described movable half barrel of turnover.
3. a kind of oolong tea automatic knead entwist balling head as claimed in claim 2, it is characterized in that: described feed space also is equipped with the gland that can spin upside down, and the side when this gland is horizontally disposed is along the top that is adjacent to described communicating door.
4. a kind of oolong tea automatic knead entwist balling head as claimed in claim 3 is characterized in that: described gland outer surface is equipped with the first gas that this gland of push/pull covers/open/oil cylinder.
5. a kind of oolong tea automatic knead entwist balling head as claimed in claim 2, it is characterized in that: described movable half barrel is equipped with this 3rd gas of movable half barrel/oil cylinder of directed push/pull, and the cylinder bar of the 3rd gas/oil cylinder is fixedly connected with this movable half barrel with passing described feed space and described communicating door.
6. a kind of oolong tea automatic knead entwist balling head as claimed in claim 1, it is characterized in that: when described one-tenth ball clack upwards opened, all became the described balling-up bucket of the bottom surface capping opening of ball clack.
7. a kind of oolong tea automatic knead entwist balling head as claimed in claim 1, it is characterized in that: the top of each described one-tenth ball clack is respectively fitted with the second a gas/oil cylinder, and all second gas/oil cylinder connects as one.
8. a kind of oolong tea automatic knead entwist balling head as claimed in claim 1, it is characterized in that: described receiving hopper is assemblied in conveyer belt.
9. a kind of oolong tea automatic knead entwist balling head as claimed in claim 1 is characterized in that: described bottom cut board fixedly is equipped with the 4th gas of this bottom cut board of push/pull/oil cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220738223 CN203015764U (en) | 2012-12-28 | 2012-12-28 | Device for automatically rolling oolong tea into balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220738223 CN203015764U (en) | 2012-12-28 | 2012-12-28 | Device for automatically rolling oolong tea into balls |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203015764U true CN203015764U (en) | 2013-06-26 |
Family
ID=48639791
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220738223 Expired - Lifetime CN203015764U (en) | 2012-12-28 | 2012-12-28 | Device for automatically rolling oolong tea into balls |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203015764U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103005027A (en) * | 2012-12-28 | 2013-04-03 | 林清矫 | Automatic rolling and balling device of oolong tea |
| CN103931806A (en) * | 2014-05-15 | 2014-07-23 | 林清矫 | Automatic tea shaping machine and shaping method thereof |
| CN103960380A (en) * | 2014-05-13 | 2014-08-06 | 林清矫 | Oolong tea molding machine |
-
2012
- 2012-12-28 CN CN 201220738223 patent/CN203015764U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103005027A (en) * | 2012-12-28 | 2013-04-03 | 林清矫 | Automatic rolling and balling device of oolong tea |
| CN103960380A (en) * | 2014-05-13 | 2014-08-06 | 林清矫 | Oolong tea molding machine |
| CN103960380B (en) * | 2014-05-13 | 2016-05-25 | 林清矫 | A kind of oolong tea forming machine |
| CN103931806A (en) * | 2014-05-15 | 2014-07-23 | 林清矫 | Automatic tea shaping machine and shaping method thereof |
| CN103931806B (en) * | 2014-05-15 | 2015-09-30 | 林清矫 | Tealeaves automatic shaper and setting process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130626 Effective date of abandoning: 20131127 |
|
| RGAV | Abandon patent right to avoid regrant |