CN203003229U - Multi-station numerical control milling machine for pliers - Google Patents
Multi-station numerical control milling machine for pliers Download PDFInfo
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- CN203003229U CN203003229U CN 201220354701 CN201220354701U CN203003229U CN 203003229 U CN203003229 U CN 203003229U CN 201220354701 CN201220354701 CN 201220354701 CN 201220354701 U CN201220354701 U CN 201220354701U CN 203003229 U CN203003229 U CN 203003229U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种机械加工机床,特别涉及一种多工位钳子数控铣床。 The utility model relates to a mechanical processing machine tool, in particular to a multi-station pliers numerical control milling machine. the
背景技术 Background technique
钳子是一种使用场合非常广泛的手工工具,而其上的刃口部分和成型面是钳子的主要工作要素。钳子刃口一般由三个要素组成,分为外刃口、内刃口和坑口;外刃口、内刃口的加工参数皆与成型面的尺寸有关。 Pliers are a hand tool that is used in a wide range of occasions, and the cutting edge and forming surface are the main working elements of the pliers. The cutting edge of pliers is generally composed of three elements, which are divided into outer cutting edge, inner cutting edge and pit; the processing parameters of outer cutting edge and inner cutting edge are related to the size of the forming surface. the
在本实用新型发明作出之前,在制造钳子的过程中,钳子刃口上的这三个要素和成型面是分别由四道工序、四个人次完成的,这必然要造成工件重复装夹,且工序需要周转,这就导致一是劳动效率低,时间都耗费在工件装夹上,二是由于工件的重复上下装夹,产品质量不易控制、不稳定,而这些缺陷使得钳子在使用时不能合乎需要的场合,特别是在处理特殊情形时尤其如此。 Before the invention of the utility model was made, in the process of manufacturing the pliers, the three elements and the forming surface on the cutting edge of the pliers were completed by four processes and four person-times respectively, which inevitably caused repeated clamping of the workpiece, and the process Turnaround is required, which leads to low labor efficiency and time spent on workpiece clamping, and secondly, due to repeated clamping of workpieces up and down, product quality is difficult to control and unstable, and these defects make the pliers unsuitable for use , especially when dealing with special cases. the
发明内容 Contents of the invention
本实用新型的目的就在于克服上述缺陷,设计一种多工位钳子数控铣床。 The purpose of this utility model is just to overcome above-mentioned defect, designs a kind of multi-station pliers numerical control milling machine. the
本实用新型的技术方案是: The technical scheme of the utility model is:
多工位钳子数控铣床,其主要技术特征在于左立轴铣刀通过左立铣主轴与左立铣主轴箱联接,并与左立铣主轴箱转动连接;左立铣主轴箱通过滚珠丝杆及螺母与左旋转滑座连接,并活动连接在左旋转滑座导轨上,左旋转滑座与左立柱连接;工作台通过滚珠丝杆及螺母与十字滑座连接,并活动连接在十字滑座导轨上;十字滑座通过滚珠丝杆及螺母与床身连接,并活动连接在床身导轨上;右立轴铣刀通过右立铣主轴与右立铣主轴箱连接,并与右立铣主轴箱转动连接;右立铣主轴箱通过滚珠丝杆及螺母与右旋转滑座连接,并活动连接在右旋转滑座导轨上,右旋转滑座与右立柱连接;侧卧铣成型刀通过侧卧铣主轴与侧卧铣主轴箱连接,并与侧卧铣主轴箱转动连接;侧卧铣主轴箱与左立柱连接,并活动连接在左立柱侧导轨上。 Multi-station pliers CNC milling machine, its main technical feature is that the left vertical milling cutter is connected with the left end milling headstock through the left end milling spindle, and is connected with the left end milling headstock in rotation; the left end milling headstock is connected through the ball screw and the nut It is connected with the left rotary slide seat and is movably connected with the guide rail of the left rotary slide seat, and the left rotary slide seat is connected with the left column; the working table is connected with the cross slide seat through a ball screw and a nut, and is movably connected with the cross slide seat guide rail ;The cross slide is connected to the bed through a ball screw and a nut, and is movably connected to the guide rail of the bed; the right vertical milling cutter is connected to the right end milling headstock through the right end milling spindle, and is rotatably connected to the right end milling headstock ;The right end milling spindle box is connected with the right rotating slide seat through a ball screw and nut, and is movably connected to the guide rail of the right rotating slide seat, and the right rotating slide seat is connected with the right column; The side horizontal milling spindle box is connected, and is connected in rotation with the side horizontal milling spindle box; the side horizontal milling spindle box is connected with the left column, and is movably connected on the side guide rail of the left column. the
本实用新型体刃口和成型面四道工序的加工,劳动生产率提高一倍以上:工件一次装夹、完成四道工序加工且各加工要素都由数控控制,工件加工精度可靠,质量得以保证。 The utility model can process the cutting edge and the forming surface in four processes, and the labor productivity is more than doubled: the workpiece is clamped once, and the four processes are processed, and each processing element is controlled by the numerical control, the workpiece processing accuracy is reliable, and the quality is guaranteed. the
本实用新型的其他优点和效果将在下面继续说明。 Other advantages and effects of the present utility model will continue to be described below. the
附图说明 Description of drawings
图1——本实用新型主视图。 Fig. 1 - the front view of the utility model. the
图2——本实用新型俯视图。 Fig. 2 - the top view of the utility model. the
图3——本实用新型左钳体结构示意图,其中,3-1为左钳体主视图,3-2为左钳体顶部示意图,3-3为3-1剖视图。 Fig. 3 - the structural schematic diagram of the left pliers body of the utility model, wherein, 3-1 is a front view of the left pliers body, 3-2 is a schematic diagram of the top of the left pliers body, and 3-3 is a cross-sectional view of 3-1. the
图4——本实用新型右钳体结构示意图,其中,4-1为右钳体主视图,4-2为右钳体顶部示意图,4-3为4-1剖视图。 Fig. 4 - the structural schematic diagram of the right pliers body of the utility model, wherein 4-1 is a front view of the right pliers body, 4-2 is a schematic diagram of the top of the right pliers body, and 4-3 is a cross-sectional view of 4-1. the
图5——本实用新型左、右钳体成型面加工过程示意图,其中,5-1为左、右钳体示意图,5-2为成型面示意图,5-3为左、右钳体加工旋转示意图。 Fig. 5——Schematic diagram of the processing process of the left and right pliers of the utility model, wherein 5-1 is a schematic diagram of the left and right pliers, 5-2 is a schematic diagram of the forming surface, and 5-3 is the processing rotation of the left and right pliers schematic diagram. the
图6——本实用新型左钳体外刃口和右钳体内刃口、坑口加工过程示意图,其中,6-1为左钳体外刃口示意图,6-2为右钳体内刃口、坑口示意图。 Fig. 6——Schematic diagram of the machining process of the outer edge of the left pliers and the inner edge and pit mouth of the right pliers of the utility model, wherein 6-1 is a schematic diagram of the outer edge of the left pliers, and 6-2 is a schematic diagram of the inner edge and pit mouth of the right pliers. the
图7——本实用新型右钳体外刃口和左钳体内刃口、坑口加工过程示意图,其中,7-1为右钳体外刃口示意图,7-2左钳体内刃口、坑口示意图。 Fig. 7——Schematic diagram of the machining process of the outer cutting edge of the right pliers and the inner cutting edge and pit of the left pliers of the utility model, wherein, 7-1 is a schematic diagram of the outer cutting edge of the right pliers, and 7-2 is a schematic diagram of the cutting edges and pit mouths of the left pliers. the
图中各标号表示: Each label in the figure means:
左立柱1、左立铣主轴箱2、左旋转滑座3、左立轴铣刀4、夹具体5、工作台6、十字滑座7、Y向伺服电机8、床身9、X向伺服电机10、右立柱11、右旋转滑座12、右立铣主轴箱13、右立轴铣刀14、右立铣主轴电机15、右立铣伺服电机16、侧卧铣主轴箱17、右钳体18、右钳体成型面18-1、右钳体外刃口18-2、右钳体内刃口18-3、右钳体坑口18-4、左钳体19、左钳体成型面19-1、左钳体外刃口19-2、左钳体内刃口19-3、左钳体坑口19-4、侧卧铣伺服电机20、左立铣伺服电机21、左立铣主轴电机22、左立柱侧导轨23、侧卧铣成型刀24。
Left column 1, left end
具体实施方式 Detailed ways
如图1、图2、图3、图4、图5、图6、图7所示: As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, and Figure 7:
左立轴铣刀4通过左立铣主轴(图中省略,未画)与左立铣主轴箱2联接,并在左立铣主轴箱2上旋转;左立铣主轴箱2通过滚珠丝杆及螺母(图中省略,未画)与左旋转滑座3的导轨上活动连接,并由左立铣伺服电机21驱动,且左旋转滑座3通过螺栓与左立柱1连接,左旋转滑座3与左立柱1之间存在安装角度a,该安装角度a可以通过旋转左旋转滑座3调整,左立柱1固定在床身9上。
The left
工作台6通过滚珠丝杆及螺母(图中省略,未画)与十字滑座7上的导轨活动联接,并由X向伺服电机10驱动,可做横向运动;十字滑座7通过滚珠丝杆及螺母(图中省略,未画)与床身9上的导轨活动联接,并由Y向伺服电机8驱动,可做纵向运动。
The
右立轴铣刀14通过右立铣主轴(图中省略,未画)与右立铣主轴箱13连接,并在右立铣主轴箱13上旋转;右立铣主轴箱13通过滚珠丝杆及螺母(图中省略,未画)与右旋转滑座12上的导轨连接,并由右立铣伺服电机16驱动,且右旋转滑座12通过螺栓与右立柱11连接,右旋转滑座12与右立柱11之间存在安装角度b,该安装角度b可以通过旋转右旋转滑座12调整,右立柱11固定在床身9上。
The right
侧卧铣成型刀24通过侧卧铣主轴(图中省略,未画)与侧卧铣主轴箱17联接,并在侧卧铣主轴箱17上旋转;侧卧铣主轴箱17通过滚珠丝杆及螺母(图中省略,未画)与左立柱1联接,并由侧卧铣伺服电机20驱动,在左立柱侧导轨23上运动。
The side horizontal
夹具体5上左、右两部分分别装夹被加工工件即左钳体19和右钳体18,夹具体5固定在工作台6上。
The left and right parts of the clamp body 5 clamp the processed workpiece respectively, that is, the
左立铣主轴箱2、右立铣主轴箱13对称分布在侧卧铣主轴箱17两边;左立柱1上设置左旋转滑座3安装面和左立柱侧导轨23;左立铣主轴箱2、左旋转滑座3连接,并活动连接在左旋转滑座3导轨上,侧卧铣主轴箱17与左立柱1联接,并活动连接在左立柱侧导轨23上。
The left vertical
本发明应用过程说明: Description of the application process of the present invention:
根据加工工件即左钳体19和右钳体18内刃口、外刃口的角度,事先调整好左旋转滑座3、右旋转滑座12在左立柱1、右立柱11上的安装角度a及安装角度b。
According to the angles of the inner cutting edge and the outer cutting edge of the
将被加工工件即左钳体19和右钳体18分别装夹在夹具体5左、右上并夹紧,Y向伺服电机8驱动十字滑座7作前后(纵向)移动,工作台6由X向伺服电机10驱动作左右(横向)移动,快速进给到侧卧铣主轴箱17的铣削位置,由侧卧 铣主轴箱17上的侧卧铣成型刀24依次完成左钳体成型面19-1和右钳体成型面18-1铣削;铣毕,工作台6将夹具体5上的左钳体19快速移位到左立铣主轴箱2的铣削位置,左立铣主轴箱2向下移动,左立轴铣刀4先铣削左钳体外刃口19-2到设定的位置;铣毕,左立铣主轴箱2向上移动(主轴不停),工作台6将夹具体5上的右钳体18快速移位到左立铣主轴箱2的铣削位置,左立铣主轴箱2快速向下移动,左立轴铣刀4顺再铣削右钳体内刃口18-3到设定的位置,左立铣主轴箱2停止移动(主轴不停),工作台6向左做工作进给,由左立轴铣刀4铣削右钳体坑口18-4;铣毕,工作台6将夹具体5上的右钳体18快速移位到右立铣主轴箱13的铣削位置,右立铣主轴箱13向下移动,右立轴铣刀14先铣削右钳体外刃口18-2到设定的位置;铣毕,右立铣主轴箱13向上移动(主轴不停),工作台7将夹具体5上的左钳体19快速移位到右立铣主轴箱13的铣削位置,右立铣主轴箱13快速向下移动,右立轴铣刀14再铣削左钳体内刃口19-3到设定的位置,右立铣主轴箱13停止移动(主轴不停),工作台6向右做工作进给,由右立轴铣刀14铣削左钳体坑口19-4;铣毕,工作台6向左快退到中间位置,装夹工件进入下一个循环。
The workpiece to be processed, that is, the
实际操作时,左立轴铣刀4也可以先铣削左钳体19的内刃口和坑口再铣削右钳体18的外刃口,对应的右立轴铣刀14先铣削右钳体18的内刃口和坑口,再铣削左钳体19的外刃口。
During actual operation, the left vertical
应用效果分析: Application effect analysis:
本发明将钳子加工的三个关键要素:成型面、外刃口及内刃口通过一次装夹在一台机床上同时加工完成,从技术装备上确保了钳子三个关键要素的加工精度。 The present invention processes three key elements of the pliers: the forming surface, the outer cutting edge and the inner cutting edge through one-time clamping on one machine tool and simultaneously processes them, thereby ensuring the processing accuracy of the three key elements of the pliers in terms of technical equipment. the
本实用新型采用左立铣主轴箱可以先铣削出左钳体的外刃口再铣削出右钳体的内刃口及坑口,对应的右立铣主轴箱铣削出右钳体的外刃口再铣削出左钳体的内刃口及坑口;左立轴铣刀也可以先铣削左钳体的内刃口和坑口再铣削出右钳体的外刃口,对应的右立轴铣刀先铣削右钳体的内刃口和坑口,再铣削出左钳体的外刃口。 The utility model adopts the left vertical milling spindle box to mill the outer cutting edge of the left pliers body first, and then mill the inner cutting edge and pit of the right pliers body, and the corresponding right vertical milling spindle box mills the outer cutting edge of the right pliers body and then mills the outer cutting edge of the right pliers body Mill the inner cutting edge and pit mouth of the left caliper body; the left vertical axis milling cutter can also mill the inner cutting edge and pit mouth of the left caliper body first and then mill the outer cutting edge of the right caliper body, and the corresponding right vertical axis milling cutter first mills the right pliers The inner cutting edge and pit mouth of the body, and then mill the outer cutting edge of the left caliper body. the
本实用新型巧妙地采用左立铣主轴箱2、右立铣主轴箱13铣削内刃口到设定位置时,停止移动,然后通过工作台6分别向左、向右的移动,将坑口铣出;这样,节省一道工序且内刃口与坑口的铣削过渡平滑,铣削质量有质的提高。相比现有技术对钳子坑口的加工通常采用钻床钻孔或铣床铣孔,省略了这一道工序。
The utility model skillfully adopts the left vertical
本实用新型将工件装夹在夹具上后,完成成型面、钳子内、外刃口及坑口四道独立工序铣削加工,整个过程只需要一个人操作,相比现有技术采用四台机床分四道工序,由四个人操作完成,劳动效率大幅提高,劳动强度明显下降。 After the utility model clamps the workpiece on the fixture, it completes the four independent processes of milling of the forming surface, the inner and outer edges of the pliers and the mouth of the pit. The whole process only needs one person to operate. The first process is completed by four people, the labor efficiency is greatly improved, and the labor intensity is significantly reduced. the
本实用新型通过调整左旋转滑座3、右旋转滑座12在左立柱1、右立柱11上安装角度α及b的调整可以非常方便地满足不同内刃口角度α′和b′的加工要求。相比现有技术内刃口角度是在夹具设计时就已固定,要改变内刃口角度必须更换夹具。
The utility model can very conveniently meet the processing requirements of different inner cutting edge angles α' and b' by adjusting the installation angles α and b of the left
本实用新型较之现有技术可提高生产效率二倍,且工件加工质量有本质提高。 Compared with the prior art, the utility model can increase the production efficiency by two times, and the processing quality of workpieces can be substantially improved. the
本实用新型请求保护的范围并不受限于本实施方式的说明。 The scope of protection claimed by the utility model is not limited to the description of this embodiment. the
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220354701 CN203003229U (en) | 2012-07-17 | 2012-07-17 | Multi-station numerical control milling machine for pliers |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909415A (en) * | 2012-07-17 | 2013-02-06 | 南京宁庆数控机床制造有限公司 | Multi-station plier numerical control milling machine |
| CN103350350A (en) * | 2013-07-19 | 2013-10-16 | 张家港玉成精机有限公司 | Lateral vertical plate capable of adjusting center of gravity automatically |
-
2012
- 2012-07-17 CN CN 201220354701 patent/CN203003229U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909415A (en) * | 2012-07-17 | 2013-02-06 | 南京宁庆数控机床制造有限公司 | Multi-station plier numerical control milling machine |
| CN103350350A (en) * | 2013-07-19 | 2013-10-16 | 张家港玉成精机有限公司 | Lateral vertical plate capable of adjusting center of gravity automatically |
| CN103350350B (en) * | 2013-07-19 | 2015-10-07 | 张家港玉成精机股份有限公司 | A kind of cant board of automatic adjustment center of gravity |
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