CN202996011U - Vehicle intelligent scheduling terminal of open-air mine - Google Patents
Vehicle intelligent scheduling terminal of open-air mine Download PDFInfo
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- CN202996011U CN202996011U CN 201220342817 CN201220342817U CN202996011U CN 202996011 U CN202996011 U CN 202996011U CN 201220342817 CN201220342817 CN 201220342817 CN 201220342817 U CN201220342817 U CN 201220342817U CN 202996011 U CN202996011 U CN 202996011U
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Abstract
The utility model provides a vehicle intelligent scheduling terminal of an open-air mine. The vehicle intelligent scheduling terminal of the open-air mine comprises a vehicle-mounted industrial control computer, a wireless Mesh network module, an oil consumption detection module, a vehicle unloading detection module, a touch screen, a wireless Mesh network antenna, a single-frequency GPS navigation antenna and a voice communication module antenna, wherein an industrial control mainboard, a power supply module, a water-proof sound, a voice communication module and a GPS module are integrated inside the vehicle-mounted industrial control computer. The vehicle intelligent scheduling terminal of the open-air mine can acquire the positions and operation states of exploitation and transportation devices, the shovel point ore quality and the oil consumption information real-timely when being applied to the vehicles of the open-air mine, sends the positions and operation states of exploitation and transportation devices, the shovel point ore quality and the oil consumption information to a central control room via a wireless Mesh network, and receives the scheduling information and instructions sent by the central control room, so that the loading, transportation and unloading whole-process monitoring and management of the open-air mine can be realized, and a production navigation function can be provided to staff to assist staff to finish production tasks, and accordingly, the purposes of improving the production efficiency and safety of the open-air mine and saving the production cost are achieved.
Description
Technical field
The utility model relates to surface mine vehicle scheduling navigation field, is specifically related to a kind of surface mine Vehicular intelligent dispatch terminal.It utilizes the information such as the collection vehicle running statuses such as GPS GPS, fuel consume sensor, ultrasonic sensor and production status, send to Central Control Room by Wireless Mesh network, and schedule information and the instruction of the transmission of reception Central Control Room, simultaneously complete production task by means of the navigation feature driver assistance of electronic chart, automatically the record statistics condition of production, improve surface mining production efficiency and security.
Background technology
Due to the surface mine wide coverage, travel condition of vehicle changes the characteristics such as fast, be difficult to grasp in real time each forklift and the mine car condition of production, easily cause mine car to catch up with heap, vehicle non-working time length, steal oily, as to steal ore deposit bad phenomenon, this just causes China's surface mining production efficiency low, production cost is high, the present situation of serious waste of resources.The many rugged confinings of mine road, road conditions is unstable, and vehicle is intensive, longevity of service, so surface mine vehicle driving safety hidden danger is many, vehicle avail ability rate is low.Therefore, design a kind of surface mine vehicle intelligent terminal, come the various information such as Real-time Collection vehicle, road and field apparatus ruuning situation, thereby the overall situation to large-scale production is managed as a whole, and complete automobile navigation and supplement production task, be the key point that improves surface mine production efficiency, solves production safety hidden danger.
The utility model content
The technical matters that the utility model solves has been to provide a kind of surface mine Vehicular intelligent dispatch terminal, equipment was adopted, transported to the energy Real-time Collection position, running status, shovel point ore quality and fuel consumption information, help dispatcher or system the overall process that fills, transports, unloads is monitored and managed, and driver assistance is completed production task.It can improve production efficiency and the security of surface mine greatly, saves production cost simultaneously.
For addressing the above problem, the utility model provides scheme as follows:
The utility model provides a kind of surface mine Vehicular intelligent dispatch terminal, and it comprises: vehicle-mounted industrial computer, Wireless Mesh network module, the oil consumption detection module, the detection module of unloading, touch-screen, the Wireless Mesh network antenna, single-frequency GPS navigation antenna, voice communications module antenna; The wherein inner integrated industrial control mainboard of vehicle-mounted industrial computer, power module, water-proof speaker, voice communications module, GPS module, this vehicle-mounted industrial computer is whole adopts that technical grade is dustproof, waterproof, Anti-vibration Design, and working temperature is-40 ℃-85 ℃; The Wireless Mesh network module is connected with vehicle-mounted industrial computer with power interface by the RJ45 interface, and is connected with the Wireless Mesh network antenna; The oil consumption detection module is connected with vehicle-mounted industrial computer with power interface by the RS232 interface; The detection module of unloading is connected with vehicle-mounted industrial computer with power interface by the GPIO mouth, and touch-screen is connected with vehicle-mounted industrial computer with power interface by D-SUB interface, RS232 interface; The single-frequency GPS navigation antenna is connected with vehicle-mounted industrial computer by the gps antenna interface; The voice communications module antenna is connected with vehicle-mounted industrial computer by the voice communications module antennal interface.Vehicle-mounted industrial computer is by GPS module, oil consumption detection module, the detection module collection vehicle of unloading position, oil consumption and travel condition of vehicle information, and send to Central Control Room by the Wireless Mesh network modular assembly, realize overall scheduling and the monitoring of producing, this terminal receives scheduler task and the instruction that Central Control Room sends simultaneously, and completes production task by means of the navigation feature of touch-screen and the voice suggestion of audio amplifier.
In described vehicle-mounted industrial computer, described industrial control mainboard is Embedded industrial control computer mainboard, disposes the CPU of 1.66GHz, the internal memory of 1G, integrated GPIO mouth, RS232 interface, USB interface, RJ45 interface, the CF card interface, D-SUB interface, gps antenna interface and voice communications module antennal interface; Wherein the GPIO mouth, can convert 24V and 12V voltage signal to 3.3V voltage signal that mainboard GPIO mouth is identified by photoelectric coupled circuit.
In described vehicle-mounted industrial computer, described GPS module adopts the SUN-GPS3232 chip, the information such as Real-time Collection vehicle location, speed, it is integrated in industrial computer inside, and draws the gps antenna interface at the industrial computer back side, an external single-frequency GPS navigation antenna, bearing accuracy is 3 meters.
In described vehicle-mounted industrial computer, described voice communications module adopts the Vehicle mounted station GM3188 of Motorola, be integrated in industrial computer inside, by power module power supply, and draw antennal interface, extraneous antenna at the industrial computer back side, support VHF, two frequency ranges of UHF, 8 communication channels can realize voice communication and voice scheduling between vehicle.This module and dispatch network are fully independent, in the time of can avoiding voice communication, data transmission are caused interference, and can carry out the artificial speech scheduling by this module when the dispatching system fault, have improved the stability of equipment.
In described vehicle-mounted industrial computer, described power module adopts intelligent DC/DC ATX transducer, the wide pressure input of 7-30V, and standard A TX output has OVP, OCP, short circuit, Based Intelligent Control ITPS igniting, input reverse protection function is arranged.
In described surface mine Vehicular intelligent dispatch terminal, described Wireless Mesh network module, external Wireless Mesh network antenna adopts 5.8GHz and 2.4GHz bifrequency to communicate, and can satisfy wideband data access and internodal seamless roam under vehicle high-speed ruuning situation.Adopt the wide pressure power supply of 12-48VDC, when dc voltage during lower than 10.5VDC the low pressure separation circuit will automatically cut off the power supply.When 11.5VDC, in case starting operation, dc voltage will be resumed greatly.
In described surface mine Vehicular intelligent dispatch terminal, described oil consumption detection module, adopt the high-precision capacitance-type fuel level sensor, energy Real-time Collection mailbox oil level value, and convert its oil level value to electronic signal, send to vehicle-mounted industrial computer by the RS232 interface, highly sensitive, precision can reach 0.5%, adopts the condenser type principle, output has certain damping time, has eliminated the data fluctuations because shaking, jolting and cause.
In described surface mine Vehicular intelligent dispatch terminal, the described detection module of unloading, adopt ultrasonic sensor to detect the signal of unloading, when unloading action, exports by the mine car wagon box 24V switching value signal when detecting, vehicle-mounted industrial computer converts 24V switching value signal to 3.3V switching value model by photoelectric coupled circuit, send to CPU by mainboard GPIO mouth, complete the signals collecting of unloading, make it automatically complete output statistics work.Utilize the ultrasonic sensor penetration capacity strong, detect the characteristics of distance, can adapt to the many working environments of industry spot dust, and can avoid the rub-out signal of jolting and causing because of vehicle.
In described surface mine Vehicular intelligent dispatch terminal, described touch-screen adopts 10.4, and " high brightness TFT LCD display, framework employing aluminium alloy panel, steel plate back cover can prevent dust, vibrationproof.Membrane keyboard OSD is input operation interface, standard 15 pin D-SUB interfaces, and rgb signal provides multiple scaaning, can embedded connection or wall hanging mounting means.Working temperature is-30 ° of C-70 ° of C.
In sum, the utility model provides a kind of surface mine Vehicular intelligent dispatch terminal, equipment was adopted, transported to this terminal energy Real-time Collection position, running status and fuel consumption information, help dispatcher or system the overall process that fills, transports, unloads is controlled and managed, and driver assistance is completed production task.It can improve production efficiency and the security of surface mine greatly, saves production cost simultaneously.
Description of drawings
Fig. 1 is surface mine vehicle dispatch system entire block diagram
Fig. 2 is that vehicle-mounted industrial computer schematic appearance is positive
Fig. 3 is vehicle-mounted industrial computer schematic appearance side
Fig. 4 is the vehicle-mounted industrial computer schematic appearance back side
Embodiment
The surface mine vehicle dispatch system comprises surface mine Vehicular intelligent dispatch terminal (1), Wireless Mesh network (3), and Central Control Room (2) forms.Its relation as shown in Figure 1, surface mine Vehicular intelligent dispatch terminal is connected the base station is connected Mesh net and connects with Central Control Room with the communication module assembly.Surface mine Vehicular intelligent dispatch terminal is arranged on the surface mine vehicle, equipment was adopted, transported to the energy Real-time Collection position, running status and fuel consumption information, send to Central Control Room by the Mesh net, Central Control Room carries out analyzing and processing, statistics storage to these information, and make operation plan in conjunction with production task, by the Mesh net, schedule information is sent to surface mine Vehicular intelligent dispatch terminal, this terminal parses schedule information, and marking the path, driver assistance is completed scheduler task.
Surface mine Vehicular intelligent dispatch terminal structure as shown in fig. 1, it comprises vehicle-mounted industrial computer (4), Wireless Mesh network module (6), oil consumption detection module (8), the detection module (7) of unloading, touch-screen (5), Wireless Mesh network antenna (14), single-frequency GPS navigation antenna (15), voice communications module antenna (16).Vehicle-mounted industrial computer comprises industrial control mainboard (9), GPS module (10), voice communications module (11), power module (13), water-proof speaker (12).This industrial computer employing technical grade is dustproof, waterproof, Anti-vibration Design.Working temperature is-40-85 ℃.
Industrial control mainboard is Embedded industrial control computer mainboard, disposes the CPU of 1.66GH, the internal memory of 1G, integrated GPIO mouth, RS232 interface, USB interface, RJ45 interface, CF card interface, D-SUB interface, gps antenna interface and voice communications module antennal interface.Wherein the GPIO mouth, can convert 24V and 12V voltage signal to 3.3V voltage signal that mainboard GPIO mouth is identified by photoelectric coupled circuit.
The GPS module, it adopts the SUN-GPS3232 chip, is integrated in vehicle-mounted industrial computer inner, an external single-frequency GPS navigation antenna, bearing accuracy is 3 meters.
Voice communications module, it adopts the Vehicle mounted station GM3188 of Motorola, supports VHF, two frequency ranges of UHF, 8 communication channels.This module and dispatch network are fully independent, can carry out manual dispatching by this module when the dispatching system fault, in order to avoid impact production, and this module does not interfere with each other mutually with the dispatch network signal.
Power module; adopt intelligent DC/DC ATX transducer; the wide pressure input of 7-30V; standard A TX output; output 5V, 12V, 24V; be respectively the oil consumption detection module, unload from detecting module, Wireless Mesh network module for power supply, OVP, OCP, short circuit, Based Intelligent Control ITPS igniting are arranged, input reverse protection function is arranged.
The Wireless Mesh network module, external Wireless Mesh network antenna adopts 5.8GHz and 2.4GHz bifrequency to communicate, and can satisfy wideband data access and internodal seamless roam under vehicle high-speed ruuning situation.Adopt the wide pressure power supply of 12-48VDC, when dc voltage during lower than 10.5VDC the low pressure separation circuit will automatically cut off the power supply.When 11.5VDC, in case starting operation, dc voltage will be resumed greatly.
The oil consumption detection module, it adopts the high precision fuel-quantity transducer, adopts electronic signal, can effectively reduce the signal noise that vehicle jolts or the climb and fall fluctuation causes, and error rate is in 1%, and is highly sensitive.Connect with vehicle-mounted industrial computer by the RS232 interface.Software supervision is also added up fuel consumption information, sends in advance to refuel and reminds, in order to avoid impact is produced.
The detection module of unloading adopts ultrasonic sensor to detect the signal of unloading, switching value signal of output when vehicle being detected and unload.Can avoid the loaded down with trivial details of complicate statistics with software statistics, avoid error.Can adapt to the many working environments of industry spot dust with ultrasonic sensor.
Touch-screen adopts 10.4 " high brightness TFT LCD display, framework adopts aluminium alloy panel, steel plate back cover; can prevent dust, vibrationproof, and membrane keyboard OSD is input operation interface, and standard 15 pin D-SUB interfaces; rgb signal provide multiple scaaning, can embedded connection or wall hanging mounting means.Working temperature is-30 ℃-70 ℃, satisfies the industry spot demand.
Fig. 2 is shown in vehicle-mounted industrial computer schematic appearance to Fig. 4, and this industrial computer employing technical grade is dustproof, waterproof, seismic design.Working temperature is-40-85 ℃.Be that Vehicle mounted station is positive as shown in Figure 2, voice communications module control panel (28) comprises the communication module shift knob, frequency hopping button and hand miaow interface.Be vehicle-mounted industrial computer side as shown in Figure 3, Waterproof sound mouth (25) can dustproof and waterproof.Be illustrated in figure 4 as the vehicle-mounted industrial computer back side, this industrial computer is drawn power interface (20) from mainboard, GPIO mouth (18) (19), RS232 interface (17), USB interface (22), RJ45 interface (21), D-SUB interface (24), gps antenna interface (26), voice communications module antennal interface (27), vehicle-mounted industrial computer switch (23).Wherein power interface (20) comprises the one road wide pressure input of 7-30V, two-way 24V output, 3 road 12V outputs and one road 5V output.GPIO mouth (18) is converted to the 24V voltage signal through photoelectric coupled circuit the 3.3V voltage signal of mainboard identification, and GPIO mouth (19) is converted to the 12V voltage signal through photoelectric coupled circuit the 3.3V voltage signal of mainboard identification.Drawing interface outward has over cap, satisfies dustproof demand.
Claims (9)
1. surface mine Vehicular intelligent dispatch terminal, is characterized in that, this terminal comprises: vehicle-mounted industrial computer, Wireless Mesh network module, oil consumption detection module, the detection module of unloading, touch-screen, Wireless Mesh network antenna, single-frequency GPS navigation antenna, voice communications module antenna; The wherein inner integrated industrial control mainboard of vehicle-mounted industrial computer, power module, water-proof speaker, voice communications module, GPS module, this vehicle-mounted industrial computer is whole adopts that technical grade is dustproof, waterproof, Anti-vibration Design, and working temperature is-40 ℃-85 ℃; The Wireless Mesh network module is connected with vehicle-mounted industrial computer with power interface by the RJ45 interface, and is connected with the Wireless Mesh network antenna; The oil consumption detection module is connected with vehicle-mounted industrial computer with power interface by the RS232 interface; The detection module of unloading is connected with vehicle-mounted industrial computer with power interface by the GPIO mouth, and touch-screen is connected with vehicle-mounted industrial computer with power interface by D-SUB interface, RS232 interface; The single-frequency GPS navigation antenna is connected with vehicle-mounted industrial computer by the gps antenna interface; The voice communications module antenna is connected with vehicle-mounted industrial computer by the voice communications module antennal interface.
2. the surface mine Vehicular intelligent dispatch terminal described according to claim 1, it is characterized in that, the industrial control mainboard that comprises vehicle-mounted industrial computer, dispose the above CPU of 1.66GHz, the internal memory that 2G is above, integrated GPIO mouth, the RS232 interface, USB interface, RJ45 interface, CF card interface, D-SUB interface, gps antenna interface and voice communications module antennal interface; Wherein the GPIO mouth, can convert 24V and 12V voltage signal to 3.3V voltage signal that mainboard GPIO mouth is identified by photoelectric coupled circuit.
3. the surface mine Vehicular intelligent dispatch terminal described according to claim 1; it is characterized in that; the power module that comprises vehicle-mounted industrial computer; adopt intelligent DC/DC ATX transducer; the wide pressure input of 7-30V; standard A TX output has OVP, OCP, short circuit, Based Intelligent Control ITPS igniting and input reverse protection function.
4. the surface mine Vehicular intelligent dispatch terminal described according to claim 1, it is characterized in that, the Wireless Mesh network module that comprises vehicle-mounted industrial computer, external Wireless Mesh network antenna, adopt 5.8GHz and 2.4GHz bifrequency to communicate, can satisfy wideband data access and internodal seamless roam under vehicle high-speed ruuning situation; It adopts the power supply of the wide pressure of 12-48VDC, when dc voltage during lower than 10.5VDC the low pressure separation circuit will automatically cut off the power supply, dc voltage starts operation and will be resumed.
5. the surface mine Vehicular intelligent dispatch terminal described according to claim 1, it is characterized in that, comprise the voice communications module of vehicle-mounted industrial computer, it adopts the Vehicle mounted station GM3188 of Motorola, be integrated in industrial computer inside, by power module power supply, and draw the voice communications module antennal interface, external voice communications module antenna at the industrial computer back side, support VHF, two frequency ranges of UHF, 8 communication channels can realize voice communication and voice scheduling between vehicle; This module and dispatch network are fully independent, in the time of can avoiding voice communication, data transmission are caused interference, and can carry out the artificial speech scheduling by this module when the dispatching system fault, have improved the stability of equipment.
6. the surface mine Vehicular intelligent dispatch terminal described according to claim 1, it is characterized in that, the GPS module that comprises vehicle-mounted industrial computer, adopt the SUN-GPS3232 chip, Real-time Collection vehicle location, speed and course information, it is integrated in industrial computer inside, and draws the gps antenna interface at the industrial computer back side, an external single-frequency GPS navigation antenna, bearing accuracy is 3 meters.
7. the surface mine Vehicular intelligent dispatch terminal described according to claim 1, it is characterized in that, comprise the oil consumption detection module, adopt the high-precision capacitance-type fuel level sensor, energy Real-time Collection mailbox oil level value, and convert its oil level value to electronic signal, and send to vehicle-mounted industrial computer by the RS232 interface, highly sensitive, precision can reach 0.5%, adopt the condenser type principle, output has certain damping time, has eliminated the data fluctuations because shaking, jolting and cause.
8. the surface mine Vehicular intelligent dispatch terminal described according to claim 1, it is characterized in that, comprise the detection module of unloading, adopt ultrasonic sensor to detect the signal of unloading, export a 24V or 12V voltage signal when detecting when the mine car wagon box is unloaded action, vehicle-mounted industrial computer converts 24V or 12V voltage signal to the 3.3V voltage signal by photoelectric coupled circuit, sends to vehicle-mounted industrial computer by mainboard GPIO mouth, complete the signals collecting of unloading, make it automatically complete output statistics work.
9. the surface mine Vehicular intelligent dispatch terminal described according to claim 1, is characterized in that, comprises touch-screen, adopt high brightness TFTLCD display screen, framework adopts aluminium alloy panel, steel plate back cover, can prevent dust, vibrationproof, and membrane keyboard OSD is as input operation interface, simple to operation, standard 15 pin D-SUB interfaces, rgb signal provides multiple scaaning, can embedded connection or wall hanging mounting means, working temperature is-30 ℃-70 ℃.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220342817 CN202996011U (en) | 2012-07-13 | 2012-07-13 | Vehicle intelligent scheduling terminal of open-air mine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220342817 CN202996011U (en) | 2012-07-13 | 2012-07-13 | Vehicle intelligent scheduling terminal of open-air mine |
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| CN202996011U true CN202996011U (en) | 2013-06-12 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106314484A (en) * | 2016-08-09 | 2017-01-11 | 北京永安信通科技有限公司 | Vehicle-mounted positioner and mining locomotive comprising vehicle-mounted positioner |
| CN106991519A (en) * | 2017-02-14 | 2017-07-28 | 武汉理工大学 | Surface mine scraper device intelligence dispatch control method and system |
| CN109634234A (en) * | 2018-12-10 | 2019-04-16 | 新乡市中誉鼎力软件科技股份有限公司 | Mining forklift dispatching method, main control end, terminal and system |
| CN110053573A (en) * | 2019-05-09 | 2019-07-26 | 贵州理工学院 | A kind of surface mine truck Intelligent unattended drives and scheduling system |
| US10373274B2 (en) | 2013-08-20 | 2019-08-06 | Komatsu Ltd. | Management system and management method for a haul machine |
| CN112907173A (en) * | 2021-02-20 | 2021-06-04 | 三一重型装备有限公司 | Method and device for acquiring running condition of mine car |
-
2012
- 2012-07-13 CN CN 201220342817 patent/CN202996011U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10373274B2 (en) | 2013-08-20 | 2019-08-06 | Komatsu Ltd. | Management system and management method for a haul machine |
| CN106314484A (en) * | 2016-08-09 | 2017-01-11 | 北京永安信通科技有限公司 | Vehicle-mounted positioner and mining locomotive comprising vehicle-mounted positioner |
| CN106314484B (en) * | 2016-08-09 | 2018-08-07 | 北京永安信通科技股份有限公司 | Vehicle positioning device and the mine locomotive for including the vehicle positioning device |
| CN106991519A (en) * | 2017-02-14 | 2017-07-28 | 武汉理工大学 | Surface mine scraper device intelligence dispatch control method and system |
| CN109634234A (en) * | 2018-12-10 | 2019-04-16 | 新乡市中誉鼎力软件科技股份有限公司 | Mining forklift dispatching method, main control end, terminal and system |
| CN110053573A (en) * | 2019-05-09 | 2019-07-26 | 贵州理工学院 | A kind of surface mine truck Intelligent unattended drives and scheduling system |
| CN112907173A (en) * | 2021-02-20 | 2021-06-04 | 三一重型装备有限公司 | Method and device for acquiring running condition of mine car |
| CN112907173B (en) * | 2021-02-20 | 2024-04-12 | 三一重型装备有限公司 | Method and device for acquiring operation condition of mine car |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20140713 |
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| EXPY | Termination of patent right or utility model |