Background technology
Norbide is a kind of nonmetal infusible compound, with B
4C is staple, is one of superhard manufactured abrasive, and hardness is only second to diamond.And having the characteristics such as the grinding of being suitable for, physico-chemical property is stable, quality is light, nonferromagnetic substance is good, react hardly with soda acid, also have the performance of semiconductive and absorption neutron, is the desirable substitute material of diamond.Boron carbide micro powder and boron carbide product are widely applied to the fields such as aviation, military project, nuclear industry, wear-resisting, refractory materials.At present, the main raw material of producing norbide is boric acid and carbon materials, puts into to smelt in the program control arc refiner of high power three-phase after these raw materials mix to make.In the smelting process of norbide, can produce a large amount of flue dust, our company once adopted the Bag filter method that flue gas is filtered, and the gas of discharging is very little to environmental influence., filter the solid dust stay and can only concentrate stacking, both occupied grounds also can affect the boron cash B that contains 70% left and right in the middle of near the environment, particularly dust the place
2O
3, will become boric acid after suction, be the high quality raw material of producing norbide, also be not recycled at present utilization.According to available data, reclaim the simplest method of boron cash and exactly dust is melted down., also have a large amount of silicon, charcoal impurity in the middle of dust, melt down the effect that rear impact is smelted, reduce quality product, lose more than gain.And to remove impurity in the middle of dust, although existing method is a lot, cost is all higher, can't for the production of.Therefore, the impurity as in how lower cost removal dust extracts high purity boron cash, is the target that those skilled in the art pursue, and is also the difficult problem that the colleague generally acknowledges.
Summary of the invention
The purpose of this utility model is to provide a kind of impurity that can remove in boron carbide smelting smoke, purification boron cash wherein, and cost is low, the equipment of high efficiency.
Above-mentioned purpose is realized by following technical scheme: develop a kind of boron carbide smelting smoke boron cash recovery system, be characterized in: said equipment comprises the reactor take electric heating and/or steam as thermal source, reactor is provided with import and outlet, import matches with the dust loader, outlet is connected with pressure filter by transfer lime, be provided with below pressure filter and connect liquid bath, connecing liquid bath is connected with the entrance of crystallizer by pipeline, crystallizer is provided with water jacket, and the discharge port of crystallizer is connected with centrifuge by pipeline.
Be provided with spiral tube in said crystallizer.
Said crystallizer is provided with one or two.
Be provided with primary filter between said reactor and pressure filter.
The water port of said centrifuge is connected with the import of mother liquor tank by pipeline, and the outlet of mother liquor tank is connected with reactor by pipeline.
The discharge opening of said centrifuge is connected with dryer.
The beneficial effects of the utility model are: can reclaim the contained boron cash more than 90% of boron carbide smelting smoke dust, avoid the wasting of resources and environmental pollution, processing step is simple, and equipment manufacturing cost is cheap, economic benefit and obvious environment benefit doulbe-sides' victory.
Description of drawings
Fig. 1 is the process flow sheet of the first embodiment;
Fig. 2 is the equipment wiring layout of the first embodiment;
Fig. 3 is the parts crystallizer sectional view of the first embodiment;
Fig. 4 is the parts crystallizer sectional view of the second embodiment;
Fig. 5 is the process flow sheet of the third embodiment;
Fig. 6 is the equipment wiring layout of the third embodiment;
Fig. 7 is the process flow sheet of the 4th kind of embodiment.
In figure as seen: reactor 1, pressure filter 2 connects liquid bath 3, crystallizer 4, centrifuge 5, water jacket 6, water-in 7, water outlet 8, spiral tube 9, dryer 10, storage bin 11, mother liquor tank 12.
Embodiment
The first embodiment: technical process as shown in Figure 1 is that dust is added to the water, is heated to more than 95 ℃, and the dissolving of boron cash, solution filter, the filtrate crystallisation by cooling, then through dehydration, can obtain boric acid.
Fig. 2 has introduced the equipment that a cover can be completed above-mentioned technique: the container in order to splendid attire hot water is reactor 1, reactor 1 is take electric heating and/or steam as thermal source, reactor is provided with import and outlet, import matches with the dust loader, outlet is connected with pressure filter 2 by transfer lime, be provided with below pressure filter 2 and connect liquid bath 3, connect liquid bath 3 and be connected by the entrance of pipeline with crystallizer 4.In conjunction with Fig. 3 as seen, the surrounding of crystallizer 4 tank bodies is provided with the water jacket 6 that double-deck wallboard surrounds, water jacket 6 is provided with water-in 7 and water outlet 8, water inlet pipe 7 and rising pipe 8 consist of circulation loop with cold water source, crystallizer 4 is provided with the recirculated water cooling cover, and the discharge port of crystallizer is connected with centrifuge 5 by pipeline.
During work, approximately containing 70% boric anhydride (B
2O
3) the recovery dust drop in reactor 1, add water, amount of water heats by the combination of electrically heated or steam heating or two kinds of thermals source dissolve whole boron cash as lower limit, the water in reactor is heated to more than 95 ℃ boric anhydride (B
2O
3) be dissolved as boric acid solution.And the compound of other compositions such as silicon, graphite is still solid-state, has formed in reactor 1 take boric acid solution as main soluble solids.Soluble solids is passed through primary filter, filtering larger particles impurity, and then enter pressure filter 2 filtrations.Pressure filter 2 can adopt commercially available plate and frame(type)filter press, its body is the container that is surrounded by folding many gauffers filter cloth, after the splendid attire mixing liquid, by compression, liquid is leached, to following liquid bath 3 the insides of connecing, impurity in pressure filter 2 takes out in good time, then the liquid that connects in liquid bath 3 is pumped into crystallizer 4.By solution in the cold water cooling tank, when the pot liquid temperature reaches 30-35 ℃, boric acid can form solid-state crystal, then crystal solution is sent into centrifuge 5 dehydrations, obtains the boric acid of moisture 4%--7% left and right, namely can be used for the production of norbide ingot.
The second embodiment: as shown in Figure 4, crystallizer 4 also is provided with at least one cover spiral tube 9 in tank except water jacket 6 on every side, water-in 7, water outlet 8, and spiral tube 9 two ends access water jackets 6 can certainly pick out separately outside tank body, join with cold water source.During work, spiral tube 9 carries out the cold water circulation together with water jacket 6, and its effect is the heat interchanging area that increases in tank, improves cooling efficient.
The third embodiment: technical process as shown in Figure 5 is also boric anhydride (B
2O
3) account in the recovery dust input water of 70% left and right, heating makes the dissolving of boron cash, then carries out press filtration, and the liquid that leaches carries out twice crystallization, anhydrates in separation, and the wet crystal that obtains is dried, and namely obtains can be used as the boric acid of raw materials for metallurgy.
Complete the equipment of above-mentioned technique as shown in Figure 6: reactor 1 is take electric heating and/or steam as thermal source, reactor is provided with import and outlet, import matches with the dust loader, outlet is connected with pressure filter 2 by transfer lime, be provided with below pressure filter 2 and connect liquid bath 3, connect liquid bath 3 and be connected by the entrance of pipeline with crystallizer 4.Here crystallizer has two.The crystallizer back connects centrifuge 5, and centrifuge 5 is connected with dryer 10 and mother liquor tank 12 by pipeline respectively, and dryer is connected with storage bin 11, and mother liquor tank 12 is connected with reactor 1 by pipeline.
During work, contain 70% boric anhydride (B
2O
3) the recovery dust drop in reactor 1, add water, be heated to more than 95 ℃ boric anhydride (B
2O
3) be dissolved as boric acid solution.And the compound of other compositions such as silicon, graphite is still solid-state, the soluble solids in reactor 1 is entered plate-and-frame filter press 2 after by primary filter again and filters.The filtrate body drop is to following liquid bath 3 the insides of connecing, and the impurity in pressure filter 2 take out in good time, and the liquid that connects in liquid bath 3 pumps into crystallizer 4.Filtrate can enter two crystallizers simultaneously, also can be introduced into first crystallizer 4, then enters second crystallizer by first crystallizer.The former has been equivalent to increase the volume of crystallizer, and the latter has been equivalent to extend the process of crystallization, can select according to circumstances.The pot liquid temperature reaches 30-35 ℃, and boric acid can form solid-state crystal, then crystal solution is sent into centrifuge 5 dehydrations, obtains the boric acid of moisture 4%--7% left and right, namely can be used for the production of norbide ingot.A small amount of boric acid is also contained in the waste water the inside of separating, and can focus on mother liquor tank 12, then is sent in reactor 1 and reuses.Can realize closed cycle completely like this, can think that boric acid has obtained utilizing completely, can also save the part water.
The 4th kind of embodiment: as shown in Figure 7 technical process and precedent are basically identical, add entry and dust in reactor 1, after being heated to 95 ℃, and boric anhydride (B
2O
3) be dissolved as boric acid solution, and the compound of the compositions such as silicon, graphite is still solid-state.Remove macrobead by initial filter again, filter sending into plate-and-frame filter press, discharge impurity, then with filtrate enter crystallizer under 30-35 ℃ through twice crystallisation by cooling, boric acid is crystallized into solid-state.Then enter whizzer 5 dehydrations, obtain the boric acid of moisture 4%--7% left and right, namely can be used as raw material and put in the production of norbide ingot.The liquid that is thrown out of enters underground accumulator tank and squeezes into mother liquor tank with pump, again extracts in order to drop in hydrothermal reaction still 1 next time.Difference has 2 points:
One, the boric acid solution that leaches through pressure filter obtains the acidity index after tested, with reference to boric acid contain the acid concentration standard, insufficient section adds sulfuric acid to supply.
Two, 0.01-0.02% add crystallizing agent by what record in advance boron cash amount, crystallizing agent can adopt refining boron cash molecule, and namely boron cash essence, can make by oneself, also can buy.Crystallizing agent is dispersed in solution through stirring, and becomes the kernel of many crystallizations, impels crystallization to carry out fast.
Experiment showed, that mending acid sees the quality that significantly improves boric acid, add crystallizing agent can make crystallization time shorten 20%, yield improves more than 3%.Second-rate at boric acid, in the situation that crystallization time is grown, can select.