CN202985927U - Vertical type all-in-one machine of stoving, feeding, core inserting and injection molding - Google Patents
Vertical type all-in-one machine of stoving, feeding, core inserting and injection molding Download PDFInfo
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- CN202985927U CN202985927U CN201220570347.6U CN201220570347U CN202985927U CN 202985927 U CN202985927 U CN 202985927U CN 201220570347 U CN201220570347 U CN 201220570347U CN 202985927 U CN202985927 U CN 202985927U
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- scissors
- hopper
- drying
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Abstract
The utility model discloses a vertical type all-in-one machine of stoving, feeding, core inserting and injection molding, and belongs to the technical field of plastic molding and processing. The vertical type all-in-one machine of stoving, feeding, core inserting and injection molding comprises a filter device, a stoving device and an injection molding device, wherein the lower portion of the stoving device is provided with a feed opening, and the lower portion of the injection molding device is provided with a hopper. A cycling hot wind return circuit is arranged between the filter device and the stoving device. Hot wind flows into the filter device to filter and dehumidify from the stoving device and flows back to the stoving device after filter and dehumidification. The feed opening of the stoving device is in closed connection with the hopper of the injection molding device to send raw materials to the injection molding device. The injection molding device is arranged in a vertical type. In the vertical type all-in-one machine of stoving, feeding, core inserting and injection molding, plastic raw materials can be dried completely according to injection molding processes, the plastic raw materials are sent to the injection molding device by using a manner of closed recirculation, continuous production is achieved, the structure of the vertical type is used, and space occupied by instruments is saved.
Description
Technical field
The utility model belongs to the plastics forming technique field, is specifically related to a kind of vertical drying feeding lock pin integrated through injection molding machine.
Background technology
Injection machine is to utilize mould for plastics to make the main former of the plastic products of various shapes thermoplastic or thermosetting plastics, its principle is in a circulation of injection molding material machine, can be after the plastic heating plasticizing of in setting time with some, under certain pressure and speed, by screw rod, molten plastic is injected mold cavity.
In the injection machine moulding process, because plastic raw materials does not carry out sufficient drying, can cause the bad phenomenon such as product gassing, crazing, current mark.And traditional injection machine volume is large, and floor space is also large, and pressure control inaccuracy, is not suitable for being applied to the precise thin member product.Therefore, be necessary to research and develop a kind of vertical drying feeding lock pin integrated through injection molding machine, realize drying and the injection moulding of raw material.
The utility model content
The purpose of utility model is to overcome the above-mentioned defective of mentioning and deficiency, and provide a kind of vertical drying feeding lock pin integrated through injection molding machine, can be according to Shooting Technique, that plastic material is fully dry, and adopt the mode of sealing and circulating to be transported to injection moulding apparatus, realize producing continuously.
The technical scheme that its purpose that realizes the utility model adopts is as follows.
Vertical drying feeding lock pin integrated through injection molding machine, comprise that filter, bottom are provided with the drying unit of feed opening and the injection moulding apparatus that top is provided with hopper, be provided with the circulating air loop between described filter and drying unit, hot blast flows back to drying unit after drying unit inflow filter filtering, dehumidifying; The feed opening of described drying unit is connected with the hopper of injection moulding apparatus is airtight, in order to raw material is delivered to injection moulding apparatus; Described injection moulding apparatus is vertical setting.
Described injection moulding apparatus, comprise injecting systems and Clamping System, described injecting systems comprises penetrates cylinder, spiro driving device, screw rod, material pipe and material mouth, and described Clamping System comprises cope match-plate pattern, lower bolster and mould cylinder, the described cylinder of penetrating is vertical setting, and is coaxially connected with the seat cylinder; Described spiro driving device is by power transmission shaft connecting screw rod and drive screw rotation; Described material pipe box is located at outside screw rod, and is communicated with drying unit; Described material mouth pass cope match-plate pattern and be arranged at cope match-plate pattern and lower bolster between.
Described spiro driving device is hydraulic motor, described hydraulic motor is fixedly installed on motor fixing base, be fixedly installed bearing fixed seat on described motor fixing base, described bearing fixed seat connection for transmission axle, described power transmission shaft is connected with screw rod by the screw rod retainer ring, and cylinder is penetrated in the setting of described screw rod bilateral symmetry, and the described cylinder of penetrating is fixedly connected with motor fixing base by penetrating the cylinder piston, the described cylinder of penetrating is fixedly connected with sitting cylinder by sitting the cylinder piston, and described seat cylinder is fixedly connected with cope match-plate pattern.
The mould cylinder upper end that is fixedly installed on the mould jar support is fixedly connected with lower bolster, and the lower end is connected with lower lower bolster by mould cylinder piston; Described lower lower bolster is fixedly connected with column; Described column activity cross-under lower bolster also is fixedly connected with cope match-plate pattern; Be equipped with tailstock barrel on described lower bolster, described tailstock barrel central authorities set the thimble that an end contacts the mould cylinder top head.
Described injection moulding apparatus also comprises the scissors manipulator, and described scissors machinery hand comprises scissors, scissors cylinder, fixture folder and draw and dial cylinder, and described scissors cylinder connects scissors and also drives scissor action, draws to dial the cylinder jockey and press from both sides and drives fixture and press from both sides and move.
Described scissors cylinder is fixedly installed on swivel mount by the scissors holder, described fixture folder is connected with swivel mount by the metal (upper seat, described metal (upper seat is equipped with upper and lower air cylinders, described fixture folder is equipped with guide rail, described swivel mount is connected with rotary cylinder, described swivel mount is fixed on connecting plate by rotating seat, and described connecting plate is fixedly connected with lower bolster.
Drying unit is connected with the air inlet of filter by the hot blast return pipe, and the horn airduct of drying unit bottom is connected with the air outlet of filter by air-source treater; Described airduct is communicated with drying hopper, and described drying hopper side is provided with the hopper baffle plate, and described drying hopper is communicated with feeding port.
Be provided with PLC control system and dehumidification system on described filter, described dehumidification system employing compression or honeycomb are rotary-type.
Compare with traditional injection machine, the utility model product is vertical drying feeding lock pin integrated through injection molding machine, can be according to Shooting Technique, that plastic material is fully dry, and adopt the mode of sealing and circulating to be transported to injection moulding apparatus, realize producing continuously.And vertical structure has been saved the space that instrument takies.Wherein, injection moulding apparatus has more low noise, pressure stability, power saving, high efficiency advantage, is applicable to all kinds of eyeglasses frame, footmuff injecting glue etc.Vertical locked mode, vertical ejaculation, floor space is little, and is dexterous accurate, is applicable to middle-size and small-size inlet part ejection formation; Twin-tub penetrates system, penetrates to press highly, and firing rate is fast, is thin moulding optimal selection; Vertical compression type mould-locking, pressure distribution is even, and low pressure guarantees accurately, the smooth excellence of whole stroke.
Description of drawings
Fig. 1 is the structural representation of the utility model product;
Fig. 2 is the front view of the utility model injection moulding apparatus;
Fig. 3 is the injecting systems of the utility model product and the left view of Clamping System;
Fig. 4 is the top view of the scissors manipulator of the utility model product;
In figure: 101-hydraulic motor, 102-motor fixing base, 103-bearing fixed seat, 104-penetrate cylinder piston, 105-power transmission shaft, 106-screw rod retainer ring, 107-penetrate cylinder, 108-penetrate an electronic ruler, 109-sit cylinder piston, 110-sit cylinder, 111-screw rod, 112-material pipe, 113-material mouth, 114-hopper, 115-hopper, 116-drain hole,
Lower bolster under 201-cope match-plate pattern, 202-column, 203-lower bolster, 204-tailstock barrel, 205-thimble, 206-mould cylinder top head, 207-mould cylinder, 208-mould position electronic ruler, 209-mould cylinder piston, 210-,
301-fixture folder, 302-scissors, 303-scissors cylinder, 304-scissors holder, 305-swivel mount, 306-metal (upper seat, 307-upper and lower air cylinders, 308-draw dial cylinder, 309-guide rail, 310-rotary cylinder, 311-rotating seat, 312-connecting plate,
401-hot blast motor, 402-feed opening, 403-Moving caster, 404-airduct, 405-drying hopper, 406-hopper baffle plate, 407-hot blast return pipe, 408-feeding port, 409-uptake, 410-hot blast filter, 411-material level inductor,
501-air inlet, 502-PLC control system, 503-dehumidification system.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Vertical drying feeding lock pin integrated through injection molding machine comprises that filter, bottom are provided with the drying unit of feed opening 402 and the injection moulding apparatus that top is provided with hopper 114.
Be provided with the circulating air loop between described filter and drying unit, hot blast flows back to drying unit after drying unit inflow filter filtering, dehumidifying; The airtight connection of hopper 114 of the feed opening 403 of described drying unit and injection moulding apparatus is in order to be delivered to injection moulding apparatus with raw material; Described injection moulding apparatus is vertical setting.
The air inlet 501 of described filter is communicated with the hot blast return pipe 407 of drying unit, is with moist hot gas to enter filter in drying unit.Be provided with PLC control system 502 and dehumidification system 503 on described filter.Described PLC control system 502 adopts touch man machine operation interfaces, the easy operation of equipment.Described dehumidification system 503 employing compressions or honeycomb are rotary-type.The air outlet of described filter is communicated with the horn airduct 404 of drying unit bottom by air-source treater.Air-source treater provides power for the circulating air loop.
The airduct 404 of described drying unit is communicated with drying hopper 405.Described drying hopper 405 adopts double-layer heat insulation formula ladle body.Described drying hopper 405 sides are provided with hopper baffle plate 406, and hopper baffle plate 406 adopts the design of wide-angle gate-type, conveniently expects clearly and reloads.Described drying hopper 405 is communicated with feeding port 408 and uptake 409.Be in the wind mouthfuls 409 air of raw material transports down from feeding port 408 and enters drying unit, and from top to down to feed opening 402, and to lower and hot blast blowing up forms convection current, raw material is heated and is evenly dry.
Described drying unit is equipped with hot blast motor 401 at airduct 404 places, and hot blast motor 401 is used for the heating reflux gas.Described drying unit is provided with hot blast filter 410 and material level inductor 411 on drying hopper 405 tops.Hot blast filter 410 is got rid of hot gas when excess Temperature, in order to the adjustments of gas temperature.Described material level inductor 411 is used for surveying the depth of raw material, thereby controls inlet amount.Described drying unit bottom is provided with Moving caster 403, and the travelling performance of equipment has improved all over the carrying of device in the side.
Described injection moulding apparatus comprises injecting systems, Clamping System and scissors manipulator.
Described injecting systems is screw, and its plasticizing plastic cement that act as some injects mold cavity under certain pressure and speed, and it comprises: spiro driving device, penetrate cylinder 107, sit cylinder 110, screw rod 111, material pipe 112 and material mouth 113.
111 work of spiro driving device drive screw.As preferably, described spiro driving device is hydraulic motor 101.Described hydraulic motor 101 is fixedly installed on motor fixing base 102.Motor fixing base 102 also is provided with the bearing fixed seat 103 with hydraulic motor 101 coaxial settings.Described bearing fixed seat 103 is equipped with power transmission shaft 105.Described power transmission shaft 105 is fixedly connected with screw rod 111 by screw rod retainer ring 106.The outer material pipe 112 that is arranged with of described screw rod 111.Described material pipe 112 ends are provided with material mouth 113.Described material mouth 113 pass cope match-plate pattern 201 and be arranged at cope match-plate pattern 201 and lower bolster 203 between.
Feeding device comprises hopper 114, hopper 115 and drain hole 116; Described hopper 115 is communicated with setting with material pipe 112; Described hopper 115 upper ends are provided with hopper 114, and the lower end is provided with drain hole 116.Described hopper 114 is charging apertures.Plastic cement by hopper 114, hopper 115, material pipe 112 and material mouth 113, enters mould successively.Drain hole 116 is used for the remaining plastic cement of discharging hopper 115 after injection moulding is complete.
Described motor fixing base 102 is fixedly connected with the cylinder piston 104 of penetrating of penetrating cylinder 107 by penetrating cylinder post nut.Described cylinder 107 other ends of penetrating are fixedly connected with the seat cylinder piston 109 of sitting cylinder 110.Describedly penetrate cylinder 107 and sit the coaxial setting setting of cylinder 110.As more preferably, described penetrate cylinder 107 and sit cylinder 110 be symmetrically distributed in screw rod 111 both sides.Twin-tub penetrates system, penetrates to press highly, and firing rate is fast, is the optimal selection of thin moulding.Penetrating cylinder 107 sets and penetrates an electronic ruler.Described seat cylinder 110 other ends are fixedly installed on cope match-plate pattern 201.Adopt vertical compression type mould-locking, pressure distribution is even, and low pressure has guaranteed the precision of operation.Sit the setting of cylinder 110, facilitated the dismounting mould.During the dress mould, sit cylinder 110 by adjustment and adjust material mouth 113 to suitable height, then mould is placed between cope match-plate pattern 201 and lower bolster 203.Adjust again and sit cylinder 110 feedings, material mouth 113 is aimed at the charging aperture of mould.Whole process is carried out under the state of low pressure low speed, and low press-fitting mould has guaranteed the security of mould.
Described Clamping System comprises cope match-plate pattern 201, column 202, lower bolster 203, liftout attachment, mould cylinder 207 and lower lower bolster 210.The effect of Clamping System is the closure that guarantees mould, opens and eject, and after the mould closure, supplies with the enough clamp forces of mould simultaneously, prevents that mould from cracking, and causes the bad present situation of goods.
Described cope match-plate pattern 201 is fixedly connected with column 202 by the column nut.As preferably, described column 202 has four, is fixedly installed on respectively 201 4 jiaos of cope match-plate patterns.Described column 202 is equipped with column and increases cover, the processing of applicable differing heights mould.
Described column 202 ends are fixedly connected with lower lower bolster 210, are fixedly installed the mould position piston 209 of mould cylinder 207 on described lower lower bolster 210.Described mould cylinder 207 sets mould position electronic ruler 208.
Described liftout attachment comprises tailstock barrel 204 and thimble 205.Thimble 205 passes tailstock barrel 204, and is connected with mould cylinder top head 206.Described tailstock barrel 204 is located in lower bolster 203.The setting of described liftout attachment has facilitated the dress of glasses and accessory converted products thereof to get workpiece.
Described mould cylinder top head 206 is fixedly connected with lower bolster 203.Described mould cylinder 207 is fixed by the mould jar support.During work, mould cylinder piston 209 drives lower lower bolster 210 and moves up and down, and cope match-plate pattern 201 is synchronization action thereupon.After the mould closure, mould cylinder 207 is supplied with the enough clamp forces of mould, enters with the opposing molten plastic cavity pressure that die cavity produces, and prevents that mould from cracking, and causes the bad present situation of goods.
Be fixedly installed the scissors manipulator on described lower bolster 203, described scissors machinery hand comprises scissors 302, scissors cylinder 303, swivel mount 305, rotary cylinder 310, draws and dial cylinder 308 and fixture folder 301.Described scissors 302 connects scissors cylinder 303.Described scissors cylinder 303 is fixedly installed on scissors holder 304, and described scissors holder 304 is fixedly connected with swivel mount 305.Described fixture folder 301 is connected with swivel mount 305 by metal (upper seat 306.Described fixture presss from both sides 301 along guide rail 309 horizontal movements, and provides power by drawing group cylinder 308.Described swivel mount 305 is connected with connecting plate 312 by rotating seat 311.Described swivel mount 305 is connected with rotary cylinder 310, and rotary cylinder 310 drives swivel mount 305 actions.Described connecting plate 312 is fixedly connected with lower bolster 203.
This vertical drying feeding lock pin integrated through injection molding machine has been simplified operation, has improved the degree of automation, reduces the expenditure of human cost.
The utility model is illustrated according to embodiment, and under the prerequisite that does not break away from the utility model principle, native system can also be made some distortion and improvement.Should be pointed out that all employings are equal to the technical scheme that the modes such as replacement or equivalent transformation obtain, and all drop in protection domain of the present utility model.
Claims (8)
1. vertical drying feeding lock pin integrated through injection molding machine, comprise that filter, bottom are provided with the drying unit of feed opening (402) and the injection moulding apparatus that top is provided with hopper (114), it is characterized in that, be provided with the circulating air loop between described filter and drying unit, hot blast flows back to drying unit after drying unit inflow filter filtering, dehumidifying; The airtight connection of hopper (114) of the feed opening of described drying unit (402) and injection moulding apparatus is in order to be delivered to injection moulding apparatus with raw material; Described injection moulding apparatus is vertical setting.
2. vertical drying feeding lock pin integrated through injection molding machine as claimed in claim 1, it is characterized in that, described injection moulding apparatus, comprise injecting systems and Clamping System, described injecting systems comprises penetrates cylinder (107), spiro driving device, screw rod (111), material pipe (112) and material mouth (113), described Clamping System comprises cope match-plate pattern (201), lower bolster (203) and mould cylinder (207), and the described cylinder (107) of penetrating is vertical setting, and is coaxially connected with seat cylinder (110); Described spiro driving device is by power transmission shaft (105) connecting screw rod (111) and drive screw (111) rotation; Described material pipe (112) is sheathed on outside screw rod (111), and is communicated with drying unit; Described material mouth (113) pass cope match-plate pattern (201) and be arranged at cope match-plate pattern (201) and lower bolster (203) between.
3. vertical drying feeding lock pin integrated through injection molding machine as claimed in claim 2, it is characterized in that, described spiro driving device is hydraulic motor (101), described hydraulic motor (101) is fixedly installed on motor fixing base (102), be fixedly installed bearing fixed seat (103) on described motor fixing base (102), described bearing fixed seat (103) connection for transmission axle (105), described power transmission shaft (105) is connected with screw rod (111) by screw rod retainer ring (106), cylinder (107) is penetrated in described screw rod (111) bilateral symmetry setting, the described cylinder (107) of penetrating is fixedly connected with motor fixing base (102) by penetrating cylinder piston (104), the described cylinder (107) of penetrating is fixedly connected with seat cylinder (110) by sitting cylinder piston (109), described seat cylinder (110) is fixedly connected with cope match-plate pattern (201).
4. vertical drying feeding lock pin integrated through injection molding machine as claimed in claim 2, it is characterized in that, mould cylinder (207) upper end that is fixedly installed on the mould jar support is fixedly connected with lower bolster (203), and the lower end is connected with lower lower bolster (210) by mould cylinder piston (209); Described lower lower bolster (210) is fixedly connected with column (202); Described column (202) activity cross-under lower bolster (203) also is fixedly connected with cope match-plate pattern (201); Be equipped with tailstock barrel (204) on described lower bolster (203), described tailstock barrel (204) central authorities set the thimble (205) that an end contacts mould cylinder top head (206).
5. vertical drying feeding lock pin integrated through injection molding machine as claimed in claim 2, it is characterized in that, described injection moulding apparatus also comprises the scissors manipulator, described scissors machinery hand comprises scissors (302), scissors cylinder (303), fixture folder (301) and draws and dial cylinder (308), described scissors cylinder (303) connects scissors (302) and drives scissors (302) action, draws and dials cylinder (308) jockey folder (301) and drive fixture folder (301) action.
6. vertical drying feeding lock pin integrated through injection molding machine as claimed in claim 5, it is characterized in that, described scissors cylinder (303) is fixedly installed on swivel mount (305) by scissors holder (304), described fixture folder (301) is connected with swivel mount (305) by metal (upper seat (306), described metal (upper seat (306) is equipped with upper and lower air cylinders (307), described fixture folder (301) is equipped with guide rail (309), described swivel mount (305) is connected with rotary cylinder (310), described swivel mount (305) is fixed on connecting plate (312) by rotating seat (311), described connecting plate (312) is fixedly connected with lower bolster (203).
7. vertical drying feeding lock pin integrated through injection molding machine as claimed in claim 1, it is characterized in that, drying unit is connected with the air inlet (501) of filter by hot blast return pipe (407), and the horn airduct (404) of drying unit bottom is connected with the air outlet of filter by air-source treater; Described airduct (404) is communicated with drying hopper (405), and described drying hopper (405) side is provided with hopper baffle plate (406), and described drying hopper (405) is communicated with feeding port (408).
8. vertical drying feeding lock pin integrated through injection molding machine as claimed in claim 1, is characterized in that, is provided with PLC control system (502) and dehumidification system (503) on described filter, and described dehumidification system (503) employing compression or honeycomb are rotary-type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220570347.6U CN202985927U (en) | 2012-11-01 | 2012-11-01 | Vertical type all-in-one machine of stoving, feeding, core inserting and injection molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220570347.6U CN202985927U (en) | 2012-11-01 | 2012-11-01 | Vertical type all-in-one machine of stoving, feeding, core inserting and injection molding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202985927U true CN202985927U (en) | 2013-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220570347.6U Expired - Fee Related CN202985927U (en) | 2012-11-01 | 2012-11-01 | Vertical type all-in-one machine of stoving, feeding, core inserting and injection molding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202985927U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015176274A1 (en) * | 2014-05-22 | 2015-11-26 | 王邦枝 | Energy-saving rapid drying device |
-
2012
- 2012-11-01 CN CN201220570347.6U patent/CN202985927U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015176274A1 (en) * | 2014-05-22 | 2015-11-26 | 王邦枝 | Energy-saving rapid drying device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20211101 |
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| CF01 | Termination of patent right due to non-payment of annual fee |