CN202985752U - Steam-cured pretreatment device for steam-cured brick - Google Patents

Steam-cured pretreatment device for steam-cured brick Download PDF

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Publication number
CN202985752U
CN202985752U CN 201220696852 CN201220696852U CN202985752U CN 202985752 U CN202985752 U CN 202985752U CN 201220696852 CN201220696852 CN 201220696852 CN 201220696852 U CN201220696852 U CN 201220696852U CN 202985752 U CN202985752 U CN 202985752U
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China
Prior art keywords
steam
cured
active unit
exhibits
vehicle frame
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CN 201220696852
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Chinese (zh)
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陈斌
邓正生
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Hubei HuiSen new materials Limited by Share Ltd
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陈斌
邓正生
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Priority to CN 201220696852 priority Critical patent/CN202985752U/en
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Abstract

The utility model provides a steam-cured pretreatment device for a steam-cured brick, which comprises a steam-cured trolley, two folding and unfolding platforms and a rail, wherein the steam-cured trolley is located on the rail; the folding and unfolding platforms are located on the two sides of the steam-cured trolley respectively, and comprise lifting oil cylinders, bases, guide mechanisms, folding and unfolding oil cylinders, moving units and fixed units; the steam-cured trolley at least comprises a trolley frame and a travelling mechanism and moving support plates that are mounted on the trolley frame; the travelling mechanism is mounted below the trolley frame and drives the steam-cured trolley to move on the rail; limiting bolts facing upward are arranged on the trolley frame; and the moving support plates are mounted on the trolley frame through the limiting bolts. With the adoption of the technical scheme, gaps among each stack of green bricks are eliminated in a steam-cured process, so that the quantity of each kettle of steam-cured green bricks is increased; the steam consumption of each green brick is reduced correspondingly; the production cost is lowered greatly; and the brick output of each kettle is increased, so that the production efficiency is improved correspondingly.

Description

A kind of steam-cured pretreating device of steamed brick
Technical field
The utility model provides a kind of steam-cured pretreating device that uses in steamed brick technique of manufacturing, and belongs to the production of construction materials field.
Background technology
The production of solid clay brick is neither energy-conservation, again land resource has been caused huge waste simultaneously, is now prohibited by country.Steamed brick (being called again non-burning brick) is the most widely used product in present building field, mainly comprises the kinds such as Dinas brickes, air-entrained concrete building block, the develop rapidly due to the advantage such as material source is extensive, cheap, function admirable of these products.It is exactly all to need to carry out steam-cured its curing that makes with high steam that all kinds of steamed bricks all have a common ground in process of production.At present in the streamline production operation of each non-burning brick manufacturer, all need to use Full Automatic Liquid brick machine and stacking machine, when stacking machine to the adobe piling time, often cut between adobe the reason due to manipulator, can leave certain gap (approximately 70mm), and these gaps can't set about overcoming from the direction of stacking machine.Adobe being put into steam-cured still when steam-cured with steam, due to the existence in these gaps, cause the adobe quantity that every still can be steam-cured to reduce, wasted space in still, simultaneously because the space in still is more, so the steam use amount that single consumes when steam-cured also increases.If can often cut gap between adobe in steam-cured front elimination, can save greatly production cost and enhance productivity so.But there is no other solution at present except adopting artificial way, yet adopt the artificial gap of eliminating not only greatly to increase cost of labor, the more important thing is the serious production efficiency that reduced.
Summary of the invention
The utility model provides a kind of steam-cured pretreating device of steamed brick, this device solves deficiency of the prior art, gap after the blanking code stack machine is completed the adobe piling fast, and its apparatus structure is simple, easy to use, manufacturing cost is cheap.
Realize that the technical scheme that the utility model above-mentioned purpose adopts is:
a kind of steam-cured pretreating device of steamed brick, at least comprise steam-cured dolly, take down the exhibits platform and track, steam-cured dolly is positioned on track, the described platform of taking down the exhibits is provided with two, and lay respectively at the both sides of steam-cured dolly, the described platform of taking down the exhibits comprises hoist cylinder, base, guiding mechanism, the oil cylinder of taking down the exhibits, active unit and fixed cell, wherein base is strip, be installed on the top of hoist cylinder by its middle part, guiding mechanism is provided with two and be installed on respectively the below of leading portion and the back segment of base, the described oil cylinder of taking down the exhibits, active unit and fixed cell all are installed on base, fixed cell and the oil cylinder of taking down the exhibits are fixedly installed in respectively the two ends of base, active unit is installed between the two and is connected with the telescopic arm of the oil cylinder of taking down the exhibits, active unit is provided with more than two, fixed cell is provided with one, be equipped with locating dowel on active unit and fixed cell, described active unit can be along base sliding, and has been equipped with between two adjacent active units and between active unit and fixed cell to be connected and is connected the connection limiting plate with position-limiting action, and can relative motion within connecting self length range of limiting plate, described steam-cured dolly comprises at least vehicle frame and is installed on walking mechanism and movable supporting plate on vehicle frame, wherein walking mechanism is installed on the below of vehicle frame and drives steam-cured dolly and moves in orbit, vehicle frame is provided with limited bolt up, movable supporting plate is arranged on vehicle frame and can moves up with respect to vehicle frame by limited bolt, movable supporting plate is identical with the adobe columns of stacking machine, and be provided with at least three, movable supporting plate traverse on vehicle frame and its two ends stretch out in outside vehicle frame, be equipped with the locating hole that is complementary with locating dowel on the bottom surface at the two ends of movable supporting plate.
Base is provided with parallel guide rail and the axis of guide, active unit is installed on guide rail and the axis of guide and can be along base sliding under both effects, the bottom of described active unit is wheel and fairlead, and wherein wheel is positioned on guide rail, and fairlead is enclosed within on the axis of guide.
Described movable supporting plate is provided with six, and corresponding active unit is provided with five with it.
The length of described connection limiting plate is 70mm.
The steam-cured pretreating device of steamed brick provided by the utility model has following advantage: due to the gap of having eliminated when steam-cured between every buttress adobe, therefore increased the quantity of the steam-cured adobe of every still, the also corresponding minimizing of use amount of every steam, reduced production cost widely simultaneously; And, because the brick output amount of every still increases, therefore also improved accordingly production efficiency.
Description of drawings
The overall structure schematic diagram of the steam-cured pretreating device that Fig. 1 provides for the utility model;
The structural representation of the platform of taking down the exhibits that Fig. 2 provides for the utility model;
Fig. 3 is the structural representation of steam-cured dolly;
Fig. 4 is the structural representation of active unit;
Fig. 5 is the working state schematic representation of steam-cured dolly;
In figure: the 1-platform of taking down the exhibits, the steam-cured dolly of 2-, 3-track, the 4-oil cylinder of taking down the exhibits, the 5-base, 6-active unit, 7-locating dowel, 8-hoist cylinder, 9-connects limiting plate, 10-guiding mechanism, 11-fixed cell, the movable supporting plate of 12-, 13-vehicle frame, 14-limited bolt, the 15-walking mechanism, 16-locating hole, 17-wheel, the 18-guide holder, 19-fairlead, 20-adobe.
The specific embodiment
Below in conjunction with specific embodiment, the utility model is done detailed specific description.
The steamed brick of producing in the present embodiment is air-entrained concrete building block.
The structure of the steam-cured pretreating device in the present embodiment comprises steam-cured dolly 2, take down the exhibits platform 1 and track 3 as shown in Figure 1, and steam-cured dolly 2 is positioned on track 3, and the platform 1 of taking down the exhibits is positioned at the both sides of steam-cured dolly 2.
The structure of steam-cured dolly 2 as shown in Figure 3, at least comprise vehicle frame 13 and be installed on walking mechanism 15 and movable supporting plate 12 on vehicle frame 13, wherein walking mechanism 15 is installed on the below of vehicle frame 13 and drives steam-cured dolly 2 and moves on track 3, and in the present embodiment, walking mechanism 15 is wheel.Vehicle frame 13 is provided with limited bolt 14 up, movable supporting plate 12 is arranged on vehicle frame 13 and can moves up with respect to vehicle frame 13 by limited bolt 14, movable supporting plate 12 is identical with the adobe columns of stacking machine, and be provided with at least three, movable supporting plate 12 is provided with six in the present embodiment, movable supporting plate 12 traverses on vehicle frame 13 and its two ends stretch out in outside vehicle frame 13, be equipped with locating hole 16 on the bottom surface at the two ends of movable supporting plate 12.
Take down the exhibits platform 1 structure as shown in Figure 2, the described platform 1 of taking down the exhibits is provided with two, and lays respectively at the below that stretches out in the outer two ends of vehicle frame 13 on movable supporting plate 12.The described platform 1 of taking down the exhibits comprises hoist cylinder 8, base 5, guiding mechanism 10, the oil cylinder 4 of taking down the exhibits, active unit 6 and fixed cell 11, wherein base 5 is strip, be installed on the top of hoist cylinder 8 by its middle part, guiding mechanism 10 is provided with two and be installed on respectively the below of leading portion and the back segment of base 5, and described guiding mechanism is guide pillar.The described oil cylinder 4 of taking down the exhibits, active unit 6 and fixed cell 11 all are installed on base 5, fixed cell 11 and the oil cylinder 4 of taking down the exhibits are fixedly installed in respectively the two ends of base 5, active unit 6 is installed between the two and is connected with the telescopic arm of the oil cylinder 4 of taking down the exhibits, active unit 6 is provided with more than two, fixed cell 11 is provided with one, the sum that active unit 6 is fixed unit 11 is identical with movable supporting plate 12 sums, and active unit 6 is provided with five in the present embodiment.Be equipped with on active unit 6 and fixed cell 11 with movable supporting plate 12 on the locating dowel 7 that is complementary of locating hole 16; Described active unit 6 can be slided along base 5, and be equipped with between two adjacent active units 6 and between active unit 6 and fixed cell 11 to be connected and be connected connection limiting plate 9 with position-limiting action, and can relative motion within connecting self length range of limiting plate 9.The length of the connection limiting plate 9 described in the present embodiment is 70mm, therefore the maximum between movable supporting plate also the gap be 70 mm.
Described base 5 is provided with parallel guide rail and the axis of guide, and active unit 6 is installed on guide rail and the axis of guide and can slides along base 5 under both effects.The structure of active unit 6 as shown in Figure 4, its underpart is wheel 17 and fairlead 19, wherein wheel 17 is positioned on guide rail, fairlead 19 is fixed in guide holder 18, and fairlead 19 is enclosed within on the axis of guide.
The operation principle of the steam-cured pretreating device of the steamed brick that provides in the present embodiment is as follows: at first steam-cured dolly empty wagons is positioned on the track at green brick outlet place of stacking machine, the platform of taking down the exhibits of steam-cured dolly both sides moves upward under the effect of hoist cylinder, locating dowel on fixed cell and active unit enters in locating hole on movable supporting plate, and movable supporting plate is held up.
After movable supporting plate is held up, under the effect of the oil cylinder of taking down the exhibits, the telescopic arm of oil cylinder of taking down the exhibits drives the active unit be attached thereto and slides on base, the movable supporting plate that active unit drives its top simultaneously moves together, thereby the movable supporting plate on steam-cured dolly is launched, and the adobe 20 after the manipulator of stacking machine will be suppressed is clamped on the movable supporting plate of steam-cured dolly carries out piling; Because the length that connects limiting plate is 70mm, therefore guaranteed that the distance between two adjacent movable supporting plates is 70mm, the gap width that produces when just equaling stacking machine to the adobe piling.Adobe 20 after the manipulator of stacking machine will be suppressed is clamped on supporting plate, and in the present embodiment, stacking machine once can be piled up neatly adobes by code 6, a corresponding buttress adobe on every block of movable supporting plate, as shown in Figure 5.
The platform of taking down the exhibits after piling is completed draws movable supporting plate under the effect of the oil cylinder of taking down the exhibits, make the gap that contacts with each other between movable supporting plate to eliminate between every buttress adobe row, then the platform of taking down the exhibits descends, movable supporting plate is positioned on steam-cured dolly, the platform of taking down the exhibits continue to descend until locating dowel and locating hole thoroughly break away from, and then steam-cured dolly is moved to along track on the track of porch of steam-cured still;
Steam-cured amount according to steam-cured still is organized into groups steam-cured dolly, and every 17 steam-cured dollies are weaved into one group, and the steam-cured dolly after marshalling is completed can be sent in steam-cured still steam-cured with steam.
In the utility model take the production line that has 2 meters long steam-cured stills of 25.5 meters of four diameters as example, in the present embodiment due to the gap of having eliminated between adobe, therefore every still can how steam-cured adobe 6000 polyliths, the efficient of steam-cured 9 stills is calculated according to every day, every day can many steamed brick 54000 polyliths, every brick calculates according to the profit of 0.05 yuan, but so every day nearly 3000 yuan of additional income.Due to the gap of having eliminated between adobe, the every also reduction greatly of steam use amount that brick consumes, by statistics, can be reduced to and produce more than 1200 yuan of costs every day when steam-cured in addition.

Claims (4)

1. the steam-cured pretreating device of a steamed brick, it is characterized in that: comprise at least steam-cured dolly, take down the exhibits platform and track, steam-cured dolly is positioned on track, the described platform of taking down the exhibits is provided with two, and lay respectively at the both sides of steam-cured dolly, the described platform of taking down the exhibits comprises hoist cylinder, base, guiding mechanism, the oil cylinder of taking down the exhibits, active unit and fixed cell, wherein base is strip, be installed on the top of hoist cylinder by its middle part, guiding mechanism is provided with two and be installed on respectively the below of leading portion and the back segment of base, the described oil cylinder of taking down the exhibits, active unit and fixed cell all are installed on base, fixed cell and the oil cylinder of taking down the exhibits are fixedly installed in respectively the two ends of base, active unit is installed between the two and is connected with the telescopic arm of the oil cylinder of taking down the exhibits, active unit is provided with more than two, fixed cell is provided with one, be equipped with locating dowel on active unit and fixed cell, described active unit can be along base sliding, and has been equipped with between two adjacent active units and between active unit and fixed cell to be connected and is connected the connection limiting plate with position-limiting action, and can relative motion within connecting self length range of limiting plate, described steam-cured dolly comprises at least vehicle frame and is installed on walking mechanism and movable supporting plate on vehicle frame, wherein walking mechanism is installed on the below of vehicle frame and drives steam-cured dolly and moves in orbit, vehicle frame is provided with limited bolt up, movable supporting plate is arranged on vehicle frame and can moves up with respect to vehicle frame by limited bolt, movable supporting plate is identical with the adobe columns of stacking machine, and be provided with at least three, movable supporting plate traverse on vehicle frame and its two ends stretch out in outside vehicle frame, be equipped with the locating hole that is complementary with locating dowel on the bottom surface at the two ends of movable supporting plate.
2. the steam-cured pretreating device of steamed brick according to claim 1, it is characterized in that: base is provided with parallel guide rail and the axis of guide, active unit is installed on guide rail and the axis of guide and can be along base sliding under both effects, the bottom of described active unit is wheel and fairlead, wherein wheel is positioned on guide rail, and fairlead is enclosed within on the axis of guide.
3. the steam-cured pretreating device of steamed brick according to claim 1, it is characterized in that: described movable supporting plate is provided with six, and corresponding active unit is provided with five with it.
4. the steam-cured pretreating device of steamed brick according to claim 1, it is characterized in that: the length of described connection limiting plate is 70mm.
CN 201220696852 2012-12-14 2012-12-14 Steam-cured pretreatment device for steam-cured brick Active CN202985752U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220696852 CN202985752U (en) 2012-12-14 2012-12-14 Steam-cured pretreatment device for steam-cured brick

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220696852 CN202985752U (en) 2012-12-14 2012-12-14 Steam-cured pretreatment device for steam-cured brick

Publications (1)

Publication Number Publication Date
CN202985752U true CN202985752U (en) 2013-06-12

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056963A (en) * 2012-12-14 2013-04-24 陈斌 Treatment device and treatment process before steam curing for steam-cured bricks

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103056963A (en) * 2012-12-14 2013-04-24 陈斌 Treatment device and treatment process before steam curing for steam-cured bricks
CN103056963B (en) * 2012-12-14 2014-08-20 陈斌 Treatment device and treatment process before steam curing for steam-cured bricks

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C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160608

Address after: 438333 Huanggang City Macheng City in Hubei Province, the Dragon Chiqiao Street office Baita River Village

Patentee after: Hubei HuiSen new materials Limited by Share Ltd

Address before: 438300 No. 7 Dongmen Road, Huangzhou District, Hubei, Huanggang

Patentee before: Chen Bin

Patentee before: Deng Zhengsheng