CN202985246U - Near-dry cutting lubricating device - Google Patents

Near-dry cutting lubricating device Download PDF

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Publication number
CN202985246U
CN202985246U CN 201220749674 CN201220749674U CN202985246U CN 202985246 U CN202985246 U CN 202985246U CN 201220749674 CN201220749674 CN 201220749674 CN 201220749674 U CN201220749674 U CN 201220749674U CN 202985246 U CN202985246 U CN 202985246U
Authority
CN
China
Prior art keywords
plunger
fuel pump
type fuel
outlet
dry cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220749674
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Chinese (zh)
Inventor
谭群华
张乃庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Yuanyu Energy-Saving Science & Technology Co Ltd
Original Assignee
Shanghai Yuanyu Energy-Saving Science & Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Yuanyu Energy-Saving Science & Technology Co Ltd filed Critical Shanghai Yuanyu Energy-Saving Science & Technology Co Ltd
Priority to CN 201220749674 priority Critical patent/CN202985246U/en
Application granted granted Critical
Publication of CN202985246U publication Critical patent/CN202985246U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a near-dry cutting lubricating device which comprises a gas-water separator, a two-position three-way solenoid valve, a pneumatic frequency controller, a plunger fuel pump, a fuel tank and a nozzle. The outlet at the bottom of the fuel tank is connected with the plunger fuel pump, the outlet of the gas-water separator is connected with the inlet of the two-position three-way solenoid valve, one path of the outlet of the two-position three-way solenoid valve is connected with the air inlet on the front portion of the bottom of the plunger fuel pump through a connection tube, the other path is connected with the inlet of the pneumatic frequency controller through the connection tube, and the outlet of the pneumatic frequency controller is connected with the air inlet at the rear of the bottom of the plunger fuel pump; the outlet of the plunger fuel pump is connected with the nozzle respectively through an oil outlet tube and an air outlet tube; an air flow adjusting valve and an oil amount adjusting valve are installed on the plunger fuel pump; the inlet of the air flow adjusting valve is connected with the air inlet on the front portion of the bottom of the plunger fuel pump, and the outlet of the air flow adjusting valve is connected with the air outlet tube; and the oil amount adjusting valve is communicated with the oil outlet tube. The near-dry cutting lubricating device is simple in structure, convenient to operate, capable of accurately controlling ejecting of oil gas and good in lubricating and cooling effect.

Description

A kind of near dry cutting lubricating arrangement
Technical field
The utility model belongs to metal working lubricant cooling technology field, relates to a kind of near dry cutting lubricating arrangement.
Background technology
Traditional metal adds the emulsion that uses man-hour, and cutting wet goods lubricating and cooling agent is to spray at surface of the work adding man-hour basically, has both wasted resource, and contaminated environment, have a strong impact on the healthy of workman again, runs counter to the environmental protection and energy saving developing direction.Therefore, need a kind of appearance of lubricating and cooling, carry out accurate, a small amount of lubrication, thereby economize on resources.
The utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provides a kind of simple in structure, easy to operate, the injection of energy Precise Control of Oil gas, the near dry cutting lubricating arrangement with lubrication and cooling effect.
The technical solution of the utility model is as follows:
A kind of near dry cutting lubricating arrangement, it comprises moisture trap, two-position three way magnetic valve, pneumatic frequency controller, plunger-type fuel pump, fuel tank and nozzle; The fuel tank outlet at bottom connects plunger-type fuel pump; The moisture trap outlet is connected with the two-position three way magnetic valve entrance, two-position three way magnetic valve outlet is leaded up to tube connector and is connected with anterior air intake at the bottom of plunger-type fuel pump, another road is connected with pneumatic frequency controller entrance by tube connector, and pneumatic frequency controller outlet is connected with rear portion air intake at the bottom of plunger-type fuel pump; Plunger-type fuel pump outlet is leaded up to flowline and is connected with nozzle, and another road is connected with nozzle by escape pipe.
Further, on described plunger-type fuel pump, air flow rate adjustment valve and director valve are housed; The air flow rate adjustment valve entrance is connected with anterior air intake at the bottom of plunger-type fuel pump, and its outlet is connected with escape pipe, and the escape pipe end is connected with nozzle; Director valve is communicated with flowline.
Further, described plunger-type fuel pump is comprised of a plurality of plunger-type fuel pumps of inlaying the oil gas pipeline series connection that is superimposed, two-position three way magnetic valve outlet is leaded up to the anterior air intake in the end that is positioned at that plunger-type fuel pump of bottommost in tube connector and a plurality of plunger-type fuel pumps and is connected, and rear portion, the end air intake that pneumatic frequency controller exports by being positioned at that plunger-type fuel pump of bottommost in tube connector and a plurality of plunger-type fuel pumps is connected; Each plunger-type fuel pump outlet is provided with flowline, escape pipe and nozzle.
Further, described escape pipe is to be enclosed within the outer outer tube of flowline.
Further, on described moisture trap, Pressure gauge and air throttle are housed.
Further, described tube connector, flowline, escape pipe are flexible pipe.
The beneficial effects of the utility model:
Near dry cutting lubricating arrangement of the present utility model has compact conformation, the operation simple and convenient, easy for installation, can Precise Control of Oil amount, the characteristics such as lubrication and cooling is respond well, lubricant forms droplet, do not produce vaporificly, can directly accurately be sprayed onto the metal working lubricant point, can be widely used in the metal processing industry, greatly save and consume, improve environment, reduce disposal of pollutants, facilitate the subsequent treatment of workpiece.
Near dry cutting lubricating arrangement of the present utility model can be widely used in the metal processing industry: web for sawing metal, turning, milling, boring, tapping, punching press, flanging, roll bending, gear hobbing, gear shaping, stamping-out, clod wash etc.
Description of drawings
Fig. 1 is the package assembly schematic diagram of a kind of near dry cutting lubricating arrangement of the utility model;
Fig. 2 is that the principles and structure of a kind of near dry cutting lubricating arrangement of the utility model forms schematic diagram.
In figure: 1, nozzle 2, fuel-displaced flexible pipe 3, fuel tank 4, air flow rate adjustment valve
5, plunger-type fuel pump 6, director valve 7, pneumatic frequency controller
8, two-position three way magnetic valve 9, air throttle 10, Pressure gauge
11, moisture trap 12, air-out hose
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is further described.These accompanying drawings are the schematic diagram of simplification, and the basic structure of novel practical device only is described in a schematic way, so it only shows the formation relevant with the utility model device.
As shown in Figure 1 and Figure 2, a kind of near dry cutting lubricating arrangement of the utility model comprises: moisture trap 11, two-position three way magnetic valve 8, pneumatic frequency controller 7, plunger-type fuel pump 5, fuel tank 3, fuel-displaced flexible pipe 2, air-out hose 12, nozzle 1; Fuel tank 3 outlet at bottoms connect plunger-type fuel pump 5, and plunger-type fuel pump 5 is comprised of a plurality of plunger-type fuel pumps of inlaying the oil gas pipeline series connection that is superimposed; Moisture trap 11 outlets are connected with two-position three way magnetic valve 8 by flexible pipe; Two-position three way magnetic valve 8 outlet is leaded up to the anterior air intake in the end that is positioned at that plunger-type fuel pump of bottommost in flexible pipe and a plurality of plunger-type fuel pumps and is connected, another road of two-position three way magnetic valve 8 outlet is connected with pneumatic frequency controller 7 entrances by flexible pipe, and rear portion, the end air intake that pneumatic frequency controller 7 exports by being positioned at that plunger-type fuel pump of bottommost in flexible pipe and a plurality of plunger-type fuel pumps is connected; The outlet of each plunger-type fuel pump is provided with fuel-displaced flexible pipe 2 is connected with air-out hose and is connected with nozzle 1, and wherein air-out hose 12 is the outer tube that is enclosed within fuel-displaced flexible pipe 2 outsides; Pressure gauge 10 and air throttle 9 are housed on moisture trap 11; Air flow rate adjustment valve 4 and director valve 6 are housed on each plunger-type fuel pump; Being positioned at the entrance of the air flow rate adjustment valve 4 on that plunger-type fuel pump of bottommost is connected with anterior air intake at the bottom of this plunger-type fuel pump, the outlet of this air flow rate adjustment valve 4 is connected with the air-out hose 12 that is enclosed within fuel-displaced flexible pipe 2 outsides, and air-out hose 12 ends are connected with nozzle; Director valve 6 on each plunger-type fuel pump is communicated with fuel tank 3, and is communicated with fuel-displaced flexible pipe 2, and fuel-displaced flexible pipe 2 ends are connected with nozzle.
In Fig. 1; two-position three way magnetic valve 8, pneumatic frequency controller 7, plunger-type fuel pump 5, fuel tank 3; and tube connector each other; all be installed in a shell; moisture trap 11 is located on the outer wall of shell; air flow rate adjustment valve 4 and director valve 6 are located at the outer surface of shell, and fuel-displaced flexible pipe 2, air-out hose 12 and nozzle 1 are located at enclosure, are beneficial to protection and operation.
Operation principle: compressed air is controlled the unlatching of source of the gas by after moisture trap 11 by two-position three way magnetic valve 8, can realize carrying out with synchronizeing of equipment availability; Wherein, one road compressed air is as the operation power of plunger-type fuel pump 5, control the operating frequency of plunger-type fuel pump 5 by the amount of pneumatic frequency controller 7 control compressed air inflow plunger-type fuel pumps, after passing into compressed air, plunger-type fuel pump 5 raises oil liquid pressure and simultaneously fluid is discharged to fuel-displaced flexible pipe 2, and adjusts what of oil mass by director valve 6; Another road compressed air enters through air flow rate adjustment valve 4 outer tube that air-out hose 12(is fuel-displaced flexible pipe 2), nozzle 1 place with mix from fuel-displaced flexible pipe 2 fluid out after be sprayed to oil site and be lubricated with cooling.Nozzle 1 is oil-air mixing nozzle, and air and fluid enter simultaneously, has better cooling effect, and simultaneously, air disperses oil droplet to make the fluid that sprays out more even.After pneumatic frequency controller disconnected source of the gas, plunger-type fuel pump relied on spring reset and completes oil suction, and director valve release simultaneously enters the fluid metering, waits for next operation cycle.

Claims (10)

1. a near dry cutting lubricating arrangement, is characterized in that, it comprises moisture trap, two-position three way magnetic valve, pneumatic frequency controller, plunger-type fuel pump, fuel tank and nozzle; The fuel tank outlet at bottom connects plunger-type fuel pump; The moisture trap outlet is connected with the two-position three way magnetic valve entrance, two-position three way magnetic valve outlet is leaded up to tube connector and is connected with anterior air intake at the bottom of plunger-type fuel pump, another road is connected with pneumatic frequency controller entrance by tube connector, and pneumatic frequency controller outlet is connected with rear portion air intake at the bottom of plunger-type fuel pump; Plunger-type fuel pump outlet is leaded up to flowline and is connected with nozzle, and another road is connected with nozzle by escape pipe.
2. near dry cutting lubricating arrangement as claimed in claim 1, is characterized in that, air flow rate adjustment valve and director valve are housed on described plunger-type fuel pump; The air flow rate adjustment valve entrance is connected with anterior air intake at the bottom of plunger-type fuel pump, and its outlet is connected with escape pipe, and the escape pipe end is connected with nozzle; Director valve is communicated with flowline.
3. near dry cutting lubricating arrangement as claimed in claim 1 or 2, it is characterized in that, described plunger-type fuel pump is comprised of a plurality of plunger-type fuel pumps of inlaying the oil gas pipeline series connection that is superimposed, two-position three way magnetic valve outlet is leaded up to the anterior air intake in the end that is positioned at that plunger-type fuel pump of bottommost in tube connector and a plurality of plunger-type fuel pumps and is connected, and rear portion, the end air intake that pneumatic frequency controller exports by being positioned at that plunger-type fuel pump of bottommost in tube connector and a plurality of plunger-type fuel pumps is connected; Each plunger-type fuel pump outlet is provided with flowline, escape pipe and nozzle.
4. near dry cutting lubricating arrangement as claimed in claim 1 or 2, is characterized in that, described escape pipe is the outer tube that is enclosed within the flowline outside.
5. near dry cutting lubricating arrangement as claimed in claim 3, is characterized in that, described escape pipe is the outer tube that is enclosed within the flowline outside.
6. near dry cutting lubricating arrangement as claimed in claim 1 or 2, is characterized in that, Pressure gauge and air throttle are housed on described moisture trap.
7. near dry cutting lubricating arrangement as claimed in claim 5, is characterized in that, Pressure gauge and air throttle are housed on described moisture trap.
8. near dry cutting lubricating arrangement as claimed in claim 1 or 2, is characterized in that, described tube connector, flowline, escape pipe are flexible pipe.
9. near dry cutting lubricating arrangement as claimed in claim 5, is characterized in that, described tube connector, flowline, escape pipe are flexible pipe.
10. near dry cutting lubricating arrangement as claimed in claim 7, is characterized in that, described tube connector, flowline, escape pipe are flexible pipe.
CN 201220749674 2012-12-31 2012-12-31 Near-dry cutting lubricating device Expired - Fee Related CN202985246U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220749674 CN202985246U (en) 2012-12-31 2012-12-31 Near-dry cutting lubricating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220749674 CN202985246U (en) 2012-12-31 2012-12-31 Near-dry cutting lubricating device

Publications (1)

Publication Number Publication Date
CN202985246U true CN202985246U (en) 2013-06-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220749674 Expired - Fee Related CN202985246U (en) 2012-12-31 2012-12-31 Near-dry cutting lubricating device

Country Status (1)

Country Link
CN (1) CN202985246U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103692285A (en) * 2014-01-10 2014-04-02 上海金兆节能科技有限公司 Energy-saving trace lubricating system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103692285A (en) * 2014-01-10 2014-04-02 上海金兆节能科技有限公司 Energy-saving trace lubricating system

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130612

Termination date: 20161231