CN205014001U - Oil gas lubricating system of pulsed oiling - Google Patents

Oil gas lubricating system of pulsed oiling Download PDF

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Publication number
CN205014001U
CN205014001U CN201520717605.2U CN201520717605U CN205014001U CN 205014001 U CN205014001 U CN 205014001U CN 201520717605 U CN201520717605 U CN 201520717605U CN 205014001 U CN205014001 U CN 205014001U
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oil
valve
pulsed
lubricating
oiling
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凃磊
胡定波
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Zhejiang Zhigao Machinery Co Ltd
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Zhejiang Zhigao Machinery Co Ltd
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Abstract

The utility model relates to a lubricating system, in particular to oil gas lubricating system of pulsed oiling. Its structure includes lubricating -oil tank, and lubricating -oil tank passes through pulsed oiling valve and the mixed valve of tube coupling oil gas, air -fuel mixture valve one end be provided with compressed air inlet, lubricating apparatus is treated through the tube coupling to one end, pulsed oiling valve on be provided with the magenetic exchange valve who has the controller, the pipeline of pulsed oiling valve both sides on be provided with the check valve. The utility model discloses an oil gas lubricating system of pulsed oiling, its simple structure is compact, and the fuel feeding flow is adjustable, is applicable to the fuel feeding main website that removes the engineering machinery.

Description

一种脉冲式注油的油气润滑系统An oil-air lubrication system with pulsed oil injection

技术领域technical field

本实用新型涉及一种润滑系统,特别涉及一种脉冲式注油的油气润滑系统。The utility model relates to a lubricating system, in particular to an oil-air lubricating system for pulsed oil injection.

背景技术Background technique

油气润滑是一种新型的润滑技术,它适应于机械工业设备的最新发展需要,尤其适用于高温、重载、高速以及有冷却水和赃物侵入润滑点工况条件恶劣的场合。Oil-air lubrication is a new type of lubrication technology, which is suitable for the latest development of machinery and industrial equipment, especially suitable for high temperature, heavy load, high speed and harsh working conditions with cooling water and dirt intruding into the lubricating point.

油气润滑系统主要包括供油部分、供气部分和油气混合部分组成。其中供油部分的主站一般由电机带动油泵供油。此供油主站体积大、结构较复杂(需要220V电源)、且供油流量不可调,不适用于工程机械场合。The oil-air lubrication system mainly includes an oil supply part, an air supply part and an oil-air mixing part. Among them, the main station of the oil supply part is generally supplied by the motor to drive the oil pump. This oil supply main station is large in size, complex in structure (requires 220V power supply), and the oil supply flow rate cannot be adjusted, so it is not suitable for construction machinery occasions.

发明内容Contents of the invention

为了解决现有技术的问题,本实用新型提供了一种脉冲式注油的油气润滑系统,其结构简单紧凑,供油流量可调,适用于移动工程机械的供油主站。In order to solve the problems of the prior art, the utility model provides an oil-air lubrication system with pulsed oil injection, which has a simple and compact structure and adjustable oil supply flow rate, and is suitable for the main oil supply station of mobile engineering machinery.

本实用新型所采用的技术方案如下:The technical scheme adopted in the utility model is as follows:

一种脉冲式注油的油气润滑系统,包括润滑油箱,润滑油箱通过脉冲式注油阀及管路连接油气混和阀,所述的油气混合阀一端设置有压缩空气进口,一端通过管路连接待润滑设备,所述的脉冲式注油阀上设置有带有控制器的电磁换向阀,所述的脉冲式注油阀两侧的管路上设置有单向阀。An oil-air lubrication system for pulse oil injection, including a lubricating oil tank, which is connected to an oil-air mixing valve through a pulse-type oil injection valve and a pipeline. One end of the oil-air mixing valve is provided with a compressed air inlet, and the other end is connected to the equipment to be lubricated through a pipeline. , The pulse type oil injection valve is provided with an electromagnetic reversing valve with a controller, and the pipelines on both sides of the pulse type oil injection valve are provided with check valves.

脉冲式注油阀直接连接待润滑设备的液压管路。The pulse type oil filling valve is directly connected to the hydraulic line of the equipment to be lubricated.

脉冲式注油阀包括阀体,所述的阀体内分别插装有供油柱塞和电磁换向阀,所述的供油柱塞分别连通设置于阀体上的液压油进油口和液压油出油口,所述的阀体上设置有连通所述润滑油箱的润滑油吸油口和连通所述待润滑设备的润滑油出油口。采用插装阀使得整体结构紧凑,简单的结构大大提高了性能的可靠性。The pulse type oil injection valve includes a valve body, and the oil supply plunger and the electromagnetic reversing valve are respectively inserted in the valve body, and the oil supply plunger is respectively connected to the hydraulic oil inlet and the hydraulic oil inlet arranged on the valve body. Oil outlet, the valve body is provided with a lubricating oil suction port connected to the lubricating oil tank and a lubricating oil outlet connected to the equipment to be lubricated. The use of cartridge valves makes the overall structure compact, and the simple structure greatly improves the reliability of performance.

本实用新型提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solution provided by the utility model are:

本实用新型直接利用工程机械的液压系统做动力,用电磁换向阀和工程机械上原有的控制器调节供油流量,其结构简单,适用于各种工程机械。The utility model directly uses the hydraulic system of the engineering machinery as power, and uses the electromagnetic reversing valve and the original controller on the engineering machinery to adjust the oil supply flow rate. The utility model has a simple structure and is suitable for various engineering machinery.

传统的电机带动油泵的供油方式,需要220V电源,供油量不可变而且结构相对复杂,不适用于工程机械野外作业的场合。本实用新型能够很好的解决以上问题,是一种适用于工程机械的油气润滑系统,尤其适用于凿岩钻车上对潜孔冲击器或液压凿岩机的润滑。The traditional motor-driven oil pump oil supply method requires 220V power supply, the oil supply volume is not variable and the structure is relatively complicated, so it is not suitable for field operations of construction machinery. The utility model can well solve the above problems, and is an oil-air lubrication system suitable for engineering machinery, especially suitable for lubricating down-the-hole impactors or hydraulic rock drills on rock drilling rigs.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.

图1为本实用新型的一种脉冲式注油的油气润滑系统的工作原理图;Fig. 1 is the working principle diagram of the oil-air lubrication system of a kind of pulse type oil injection of the present invention;

图2为本实用新型的一种脉冲式注油的油气润滑系统的脉冲式注油阀的结构示意图。Fig. 2 is a structural schematic diagram of a pulse type oil injection valve of a pulse type oil injection oil-air lubrication system of the present invention.

具体实施方式detailed description

为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型实施方式作进一步地详细描述。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings.

实施例一Embodiment one

如附图1所示,一种脉冲式注油的油气润滑系统,包括润滑油箱2,润滑油箱2通过脉冲式注油阀3及管路连接油气混和阀4,所述的油气混合阀4一端设置有压缩空气进口Q,一端通过管路连接待润滑设备5,所述的脉冲式注油阀3上设置有带有控制器6的电磁换向阀1,所述的脉冲式注油阀3两侧的管路上设置有单向阀7。As shown in accompanying drawing 1, a kind of oil-air lubrication system of pulse type oil injection comprises lubricating oil tank 2, and lubricating oil tank 2 connects oil-air mixing valve 4 through pulse type oil-filling valve 3 and pipeline, and one end of described oil-air mixing valve 4 is provided with Compressed air inlet Q, one end is connected to the equipment to be lubricated 5 through a pipeline, the pulse type oil injection valve 3 is provided with an electromagnetic reversing valve 1 with a controller 6, the pipes on both sides of the pulse type oil injection valve 3 A one-way valve 7 is arranged on the road.

图1中,P口直接连接工程机械的液压压力管路,驱动新型脉冲式注油阀3内的活塞做往复运动,通过单向阀7作用,使得润滑油源源不断的从润滑油箱2被吸进新型脉冲式注油阀3,然后被压入油气混合阀4。压缩空气从Q口同时进入油气混合阀4,在这里混合,最后被输送到待润滑设备5的润滑点。此过程中新型脉冲式可变量注油阀3内的电磁换向阀1通过控制器6(工程机械上的原有控制器)控制活塞的换向及换向的频率,从而调节供应润滑油的流量。In Figure 1, the P port is directly connected to the hydraulic pressure pipeline of the construction machinery, driving the piston in the new pulse type oil injection valve 3 to reciprocate, and through the action of the check valve 7, the lubricating oil is continuously sucked into the lubricating oil tank 2 The new pulse type oil injection valve 3 is then pressed into the oil-air mixing valve 4. The compressed air enters the oil-air mixing valve 4 from the Q port at the same time, where it is mixed, and finally delivered to the lubrication point of the equipment 5 to be lubricated. In this process, the electromagnetic reversing valve 1 in the new pulse-type variable oil injection valve 3 controls the reversing and reversing frequency of the piston through the controller 6 (the original controller on the construction machinery), thereby adjusting the flow rate of the lubricating oil supplied. .

本实施例中的脉冲式注油阀直接连接待润滑设备的液压管路。The pulse oil injection valve in this embodiment is directly connected to the hydraulic pipeline of the equipment to be lubricated.

如附图2所示,脉冲式注油阀包括阀体8,所述的阀体8内分别插装有供油柱塞9和电磁换向阀1,所述的供油柱塞9分别连通设置于阀体8上的液压油进油口10和液压油出油口11,所述的阀体8上设置有连通所述润滑油箱2的润滑油吸油口12和连通所述待润滑设备5的润滑油出油口13。采用插装阀使得整体结构紧凑,简单的结构大大提高了性能的可靠性。以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。As shown in Figure 2, the pulse oil injection valve includes a valve body 8, and the valve body 8 is respectively inserted with an oil supply plunger 9 and an electromagnetic reversing valve 1, and the oil supply plunger 9 is connected to each other. A hydraulic oil inlet 10 and a hydraulic oil outlet 11 on the valve body 8, the valve body 8 is provided with a lubricating oil suction port 12 communicating with the lubricating oil tank 2 and a lubricating oil inlet 12 communicating with the equipment to be lubricated 5 Lubricating oil outlet 13. The use of cartridge valves makes the overall structure compact, and the simple structure greatly improves the reliability of performance. The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (3)

1.一种脉冲式注油的油气润滑系统,包括润滑油箱,其特征在于,所述的润滑油箱通过脉冲式注油阀及管路连接油气混和阀,所述的油气混合阀一端设置有压缩空气进口,一端通过管路连接待润滑设备,所述的脉冲式注油阀上设置有带有控制器的电磁换向阀,所述的脉冲式注油阀两侧的管路上设置有单向阀。1. An oil-air lubrication system for pulse oil injection, including a lubricating oil tank, characterized in that the oil-air mixing valve is connected to the oil-air mixing valve through a pulse-type oil injection valve and a pipeline, and one end of the oil-air mixing valve is provided with a compressed air inlet , one end is connected to the equipment to be lubricated through a pipeline, the pulse type oil injection valve is provided with an electromagnetic reversing valve with a controller, and the pipelines on both sides of the pulse type oil injection valve are provided with check valves. 2.根据权利要求1所述的一种脉冲式注油的油气润滑系统,其特征在于,所述的脉冲式注油阀直接连接待润滑设备的液压管路。2. The oil-air lubrication system with pulsed oil injection according to claim 1, wherein the pulsed oil injection valve is directly connected to the hydraulic pipeline of the equipment to be lubricated. 3.根据权利要求1所述的一种脉冲式注油的油气润滑系统,其特征在于,所述的脉冲式注油阀包括阀体,所述的阀体内分别插装有供油柱塞和电磁换向阀,所述的供油柱塞分别连通设置于阀体上的液压油进油口和液压油出油口,所述的阀体上设置有连通所述润滑油箱的润滑油吸油口和连通所述待润滑设备的润滑油出油口。3. The oil-air lubrication system of pulse type oil injection according to claim 1, characterized in that, the pulse type oil injection valve includes a valve body, and the oil supply plunger and electromagnetic switch are respectively inserted in the valve body. To the valve, the oil supply plunger is respectively connected to the hydraulic oil inlet and the hydraulic oil outlet on the valve body, and the valve body is provided with a lubricating oil suction port and a communication port connected to the lubricating oil tank. The lubricating oil outlet of the equipment to be lubricated.
CN201520717605.2U 2015-09-16 2015-09-16 Oil gas lubricating system of pulsed oiling Expired - Lifetime CN205014001U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106247145A (en) * 2016-08-26 2016-12-21 浙江志高机械股份有限公司 Self-monitoring oil gas mixing unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106247145A (en) * 2016-08-26 2016-12-21 浙江志高机械股份有限公司 Self-monitoring oil gas mixing unit

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