CN202983956U - Robot capable of automatically coating pipeline inwall - Google Patents
Robot capable of automatically coating pipeline inwall Download PDFInfo
- Publication number
- CN202983956U CN202983956U CN 201220660615 CN201220660615U CN202983956U CN 202983956 U CN202983956 U CN 202983956U CN 201220660615 CN201220660615 CN 201220660615 CN 201220660615 U CN201220660615 U CN 201220660615U CN 202983956 U CN202983956 U CN 202983956U
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- Prior art keywords
- motor
- spray gun
- driven carrier
- high pressure
- pressure feeding
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- Expired - Fee Related
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Abstract
A robot capable of automatically coating a pipeline inwall comprises a motor-driven carrier, a spray gun mechanism, a high pressure feeding mechanism, a signal transmission mechanism, a power source supply mechanism and an automatic control mechanism, wherein the motor-driven carrier walks along the inwall of a pipeline, and the spray gun mechanism, the high pressure feeding mechanism, the signal transmission mechanism, the power source supply mechanism and the automatic control mechanism are installed on the motor-driven carrier. The high pressure feeding mechanism is connected with the spray gun mechanism through a feeding pipeline. The power source supply mechanism is connected with the motor-driven carrier for supplying drive power to the motor-driven carrier. The motor-driven carrier, the spray gun mechanism, the high pressure feeding mechanism and an electrical signal of the power source supply mechanism are respectively connected with the automatic control mechanism. The motor-driven carrier, the spray gun feeding mechanism, the high pressure feeding mechanism and the automatic control mechanism are respectively connected with the signal transmission mechanism which is connected with an electrical signal of a control system outside the pipeline. By means of the robot capable of automatically coating the pipeline inwall, construction is easy, convenient, high-efficient and saving, and the robot capable of automatically coating the pipeline inwall is pollution-free and damage-free. The robot is suitable for coating inwalls of different pipelines with calibers between 300mm and 1600mm, construction lengths are not limited, the construction speed is 0-20 meters per minute, and the construction speed is adjustable.
Description
Technical field
The utility model relates to coating equipment, relates in particular to a kind of inner-walls of duct automatic coating machine people.
Background technology
The especially heavy corrosion-resistant field of existing anticorrosion of steel structure, automaticity is not high, in the workshop, sandblast and application mostly are manual work, sand and dust and coating flying dust etc. are very harmful to human body and environment, how to accomplish both to raise labour productivity, improving the quality of production, reduce again the injury to the person, is the major issue that needs solution.
The utility model content
The purpose of this utility model, the problem that exists in order to solve above-mentioned prior art exactly provides a kind of inner-walls of duct automatic coating machine people.
In order to achieve the above object, the utility model has adopted following technical scheme: a kind of inner-walls of duct automatic coating machine people, control its action by the control system that is arranged on pipeline external, comprise being suitable for along the motor-driven carrier of inner-walls of duct walking and being arranged on spray gun mechanism, high pressure feeding machanism, signal transmission mechanism, Power supply mechanism and automatic controls on motor-driven carrier; Described spray gun mechanism is arranged on the front portion of motor-driven carrier; Described high pressure feeding machanism is arranged on the rear portion of motor-driven carrier; The high pressure feeding machanism is connected by feeding pipeline with spray gun mechanism; Described Power supply mechanism is arranged on the top of motor-driven carrier and is electrically connected to motor-driven carrier with motor-driven carrier driving electric power is provided; Described automatic controls is connected with the Power supply mechanism signal of telecommunication with motor-driven carrier, spray gun mechanism, high pressure feeding machanism respectively; Described signal transmission mechanism respectively with motor-driven carrier, spray gun mechanism, high pressure feeding machanism, automatic controls is connected and be connected with the control system signal of telecommunication of pipeline external.
Described motor-driven carrier comprises frame, be arranged on the height-adjustable wheel shaft of advancing in frame bottom, be arranged on the frame two bottom sides length adjustable the lateral support wheel shaft and be arranged on electric driver in frame, electric driver is connected with travel wheel through-drive and is electrically connected to Power supply mechanism.
Described spray gun mechanism comprises gun controls and propulsive mechanism, spray gun dish and three spray guns, gun controls and propulsive mechanism are arranged on motor-driven carrier and are electrically connected to Power supply mechanism, the spray gun dish is arranged on gun controls and is connected with the propulsive mechanism transmission with the propulsive mechanism front end and with gun controls, be provided with central lumen in the spray gun dish, this central lumen is connected with the high pressure feeding machanism by feeding pipeline; Three spray gun even intervals be arranged on the spray gun dish circumferentially and be distributed in same circumference.
Described signal transmission mechanism comprises auxiliary detection detector, robot top view-finder and remote-sensing detector, the auxiliary detection detector is arranged on the spray gun mechanism front end and is connected with the control system signal of telecommunication of pipeline external, robot top view-finder is arranged on the motor-driven carrier top and is connected with the control system signal of telecommunication of pipeline external, and the rear end that remote-sensing detector is arranged on the high pressure feeding machanism is connected with the control system signal of telecommunication of pipeline external and is connected with the automatic controls signal of telecommunication; The signal transmission mechanism is realized dynamic monitoring, the Detection ﹠ Controling of robot job state, environment, coating layer thickness in pipeline.
Described automatic controls by signal transmission mechanism receiving pipeline external control system instruction and send corresponding control instruction to motor-driven carrier, spray gun mechanism, high pressure feeding machanism and Power supply mechanism respectively, control instruction comprises: the job state of the gait of march of robot, feeding speed and state, spray gun dish position, spray gun and Power supply mechanism state.
Described Power supply mechanism comprises supplying cell and cable power, and supplying cell and cable power are independently-powered respectively.
The utility model inner-walls of duct automatic coating machine people has solved and has been coated with coating flying dust of producing when being contained in manual work etc. in the pipeline to the harm problem of human body and environment, has both improved labor productivity and the quality of production, has reduced again the injury to the person.
Description of drawings
Fig. 1 is the utility model inner-walls of duct automatic coating machine people's basic structure schematic diagram;
Fig. 2 is that the A-A of Fig. 1 is to the sectional structure schematic diagram;
The basic structure schematic diagram of the spray gun mechanism that Fig. 3 is.
The specific embodiment
Referring to Fig. 1, inner-walls of duct automatic coating machine people of the present utility model, control its action by the control system that is arranged on pipeline external, comprise being suitable for along the motor-driven carrier 1 of pipeline 9 inwalls walkings and being arranged on spray gun mechanism 2, high pressure feeding machanism 3, signal transmission mechanism 4, Power supply mechanism 5 and automatic controls 6 on motor-driven carrier.Spray gun mechanism 2 is arranged on the front portion of motor-driven carrier 1, and high pressure feeding machanism 3 is arranged on the rear portion of motor-driven carrier 1; High pressure feeding machanism 3 is connected by feeding pipeline 31 with spray gun mechanism 2, Power supply mechanism 5 is arranged on the top of motor-driven carrier 1 and is electrically connected to motor-driven carrier with motor-driven carrier provides driving electric power, automatic controls 6 is connected with the Power supply mechanism signal of telecommunication with motor-driven carrier, spray gun mechanism, high pressure feeding machanism respectively, signal transmission mechanism 4 respectively with motor-driven carrier, spray gun mechanism, high pressure feeding machanism, automatic controls is connected and be connected with the control system signal of telecommunication of pipeline external.
Cooperation is referring to Fig. 2, motor-driven carrier 1 in the utility model comprises frame 11, be arranged on the height-adjustable wheel shaft 12 of advancing in frame bottom, be arranged on the frame two bottom sides length adjustable lateral support wheel shaft 13 and be arranged on electric driver 14 in frame, electric driver 14 is connected with wheel shaft 12 transmissions of advancing and is electrically connected to Power supply mechanism 5.
Cooperation is referring to Fig. 3, spray gun mechanism 2 in the utility model comprises gun controls and propulsive mechanism 21, spray gun dish 22 and three spray guns 23, gun controls and propulsive mechanism 21 are arranged on motor-driven carrier 1 and are electrically connected to Power supply mechanism 5, spray gun dish 22 is arranged on gun controls with the front end of propulsive mechanism 21 and is connected with the propulsive mechanism transmission with gun controls, be provided with central lumen 221 in spray gun dish 22, this central lumen 221 is connected with high pressure feeding machanism 3 by feeding pipeline 31; Three spray gun 23 even intervals be arranged on spray gun dish 22 circumferentially and be distributed in same circumference.
Signal transmission mechanism 4 in the utility model comprises auxiliary detection detector 41, robot top view-finder 42 and remote-sensing detector 43, auxiliary detection detector 41 is arranged on the center of spray gun dish 22 and is connected with the control system signal of telecommunication of pipeline external, robot top view-finder 42 is arranged on the top of motor-driven carrier 1 and is connected with the control system signal of telecommunication of pipeline external, and the rear end that remote-sensing detector 43 is arranged on high pressure feeding machanism 3 is connected with the control system signal of telecommunication of pipeline external and is connected with automatic controls 6 signals of telecommunication; The signal transmission mechanism is realized dynamic monitoring, the Detection ﹠ Controling of robot job state, environment, coating layer thickness in pipeline.
Automatic controls 6 in the utility model by signal transmission mechanism 4 receiving pipeline external control systems instruction and send corresponding control instruction to motor-driven carrier 1, spray gun mechanism 2, high pressure feeding machanism 3 and Power supply mechanism 5 respectively, control instruction comprises: the job state of the gait of march of robot, feeding speed and state, spray gun dish position, spray gun and Power supply mechanism state.
Power supply mechanism 5 in the utility model comprises supplying cell 51 and cable power 52, and supplying cell 51 and cable power 52 are independently-powered respectively.
For coordinating the utility model inner-walls of duct automatic coating machine people's work, also be provided with towed equipment, when inner-walls of duct automatic coating machine people is malfunctioning in operation, can be by towed equipment pulling out from pipeline whole inner-walls of duct automatic coating machine people.
The inner-walls of duct automatic coating machine people's of the present utility model coating decoration that is applicable to bore 300-1600mm various pipes inwall, the construction duct length is unrestricted, and speed of application 0-20 m/min is adjustable, adopts the operating type that falls back from inside to outside.
The utility model can be widely used in various pipes inner wall anti-corrosive field.
Claims (6)
1. inner-walls of duct automatic coating machine people, control its action by the control system that is arranged on pipeline external, it is characterized in that: comprise being suitable for along the motor-driven carrier of inner-walls of duct walking and being arranged on spray gun mechanism, high pressure feeding machanism, signal transmission mechanism, Power supply mechanism and automatic controls on motor-driven carrier; Described spray gun mechanism is arranged on the front portion of motor-driven carrier; Described high pressure feeding machanism is arranged on the rear portion of motor-driven carrier; The high pressure feeding machanism is connected by feeding pipeline with spray gun mechanism; Described Power supply mechanism is arranged on the top of motor-driven carrier and is electrically connected to motor-driven carrier with motor-driven carrier driving electric power is provided; Described automatic controls is connected with the Power supply mechanism signal of telecommunication with motor-driven carrier, spray gun mechanism, high pressure feeding machanism respectively; Described signal transmission mechanism respectively with motor-driven carrier, spray gun mechanism, high pressure feeding machanism, automatic controls is connected and be connected with the control system signal of telecommunication of pipeline external.
2. inner-walls of duct automatic coating machine people according to claim 1, it is characterized in that: described motor-driven carrier comprises frame, be arranged on the height-adjustable wheel shaft of advancing in frame bottom, be arranged on the frame two bottom sides length adjustable the lateral support wheel shaft and be arranged on electric driver in frame, electric driver is connected with travel wheel through-drive and is electrically connected to Power supply mechanism.
3. inner-walls of duct automatic coating machine people according to claim 1, it is characterized in that: described spray gun mechanism comprises gun controls and propulsive mechanism, spray gun dish and three spray guns, gun controls and propulsive mechanism are arranged on motor-driven carrier and are electrically connected to Power supply mechanism, the spray gun dish is arranged on gun controls and is connected with the propulsive mechanism transmission with the propulsive mechanism front end and with gun controls, be provided with central lumen in the spray gun dish, this central lumen is connected with the high pressure feeding machanism by feeding pipeline; Three spray gun even intervals be arranged on the spray gun dish circumferentially and be distributed in same circumference.
4. inner-walls of duct automatic coating machine people according to claim 1, it is characterized in that: described signal transmission mechanism comprises auxiliary detection detector, robot top view-finder and remote-sensing detector, the auxiliary detection detector is arranged on the spray gun mechanism front end and is connected with the control system signal of telecommunication of pipeline external, robot top view-finder is arranged on the motor-driven carrier top and is connected with the control system signal of telecommunication of pipeline external, and the rear end that remote-sensing detector is arranged on the high pressure feeding machanism is connected with the control system signal of telecommunication of pipeline external and is connected with the automatic controls signal of telecommunication; The signal transmission mechanism is realized dynamic monitoring, the Detection ﹠ Controling of robot job state, environment, coating layer thickness in pipeline.
5. inner-walls of duct automatic coating machine people according to claim 1, it is characterized in that: described automatic controls by signal transmission mechanism receiving pipeline external control system instruction and send corresponding control instruction to motor-driven carrier, spray gun mechanism, high pressure feeding machanism and Power supply mechanism respectively, control instruction comprises: the job state of the gait of march of robot, feeding speed and state, spray gun dish position, spray gun and Power supply mechanism state.
6. inner-walls of duct automatic coating machine people according to claim 1 is characterized in that: described Power supply mechanism comprises supplying cell and cable power, and supplying cell and cable power are independently-powered respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220660615 CN202983956U (en) | 2012-12-04 | 2012-12-04 | Robot capable of automatically coating pipeline inwall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220660615 CN202983956U (en) | 2012-12-04 | 2012-12-04 | Robot capable of automatically coating pipeline inwall |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202983956U true CN202983956U (en) | 2013-06-12 |
Family
ID=48555180
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220660615 Expired - Fee Related CN202983956U (en) | 2012-12-04 | 2012-12-04 | Robot capable of automatically coating pipeline inwall |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202983956U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103846181A (en) * | 2012-12-04 | 2014-06-11 | 上海建冶科技工程有限公司 | Automatic coating robot for inner wall of pipeline |
| CN107583827A (en) * | 2017-09-21 | 2018-01-16 | 西安聚投未来网络科技有限公司 | A kind of petroleum pipeline for possessing double layer anticorrosive structure |
| CN111085379A (en) * | 2019-12-27 | 2020-05-01 | 广东鸿利昌机械制造有限公司 | Steel pipeline epoxy powder inner spraying device |
-
2012
- 2012-12-04 CN CN 201220660615 patent/CN202983956U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103846181A (en) * | 2012-12-04 | 2014-06-11 | 上海建冶科技工程有限公司 | Automatic coating robot for inner wall of pipeline |
| CN103846181B (en) * | 2012-12-04 | 2016-09-07 | 上海建冶科技工程股份有限公司 | Inner-walls of duct automatic coating machine people |
| CN107583827A (en) * | 2017-09-21 | 2018-01-16 | 西安聚投未来网络科技有限公司 | A kind of petroleum pipeline for possessing double layer anticorrosive structure |
| CN107583827B (en) * | 2017-09-21 | 2019-04-02 | 济宁百优特管业有限公司 | A kind of petroleum pipeline having double layer anticorrosive structure |
| CN109807030A (en) * | 2017-09-21 | 2019-05-28 | 王泽亮 | Have the petroleum pipeline of double layer anticorrosive structure and its coats the method for the petroleum pipeline |
| CN109865640A (en) * | 2017-09-21 | 2019-06-11 | 王泽亮 | Have the petroleum pipeline of double layer anticorrosive structure and its coats the method for the petroleum pipeline |
| CN109877005A (en) * | 2017-09-21 | 2019-06-14 | 王泽亮 | A kind of petroleum pipeline having double layer anticorrosive structure |
| CN109877005B (en) * | 2017-09-21 | 2020-12-04 | 王泽亮 | Petroleum pipeline with double-layer anti-corrosion structure |
| CN109865640B (en) * | 2017-09-21 | 2020-12-08 | 王泽亮 | Petroleum pipeline with double-layer anti-corrosion structure and method for coating petroleum pipeline |
| CN111085379A (en) * | 2019-12-27 | 2020-05-01 | 广东鸿利昌机械制造有限公司 | Steel pipeline epoxy powder inner spraying device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20151204 |
|
| EXPY | Termination of patent right or utility model |