CN202977461U - A composite backboard used for a solar energy battery - Google Patents

A composite backboard used for a solar energy battery Download PDF

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Publication number
CN202977461U
CN202977461U CN 201220597745 CN201220597745U CN202977461U CN 202977461 U CN202977461 U CN 202977461U CN 201220597745 CN201220597745 CN 201220597745 CN 201220597745 U CN201220597745 U CN 201220597745U CN 202977461 U CN202977461 U CN 202977461U
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CN
China
Prior art keywords
layer
eva
composite
back plate
solar batteries
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201220597745
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Chinese (zh)
Inventor
苗鲁滨
周良
杜晓娜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai HIUV New Materials Co Ltd
Original Assignee
Akcome Film & Applied New Materials (suzhou) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to CN 201220597745 priority Critical patent/CN202977461U/en
Application granted granted Critical
Publication of CN202977461U publication Critical patent/CN202977461U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The utility model relates to a composite backboard used for a solar energy battery. The composite backboard is characterized by comprising four layers composite structures and comprising a weatherproof layer (1), an adhesive layer (2), a PET separating layer (3), and a bonding layer (4) from top to bottom. The bonding layer (4) is an EVA layer. When the composite backboard is laminated, the bonding layer (4) seals battery sheets directly and other bonding materials are prevented. Therefore, purposes of saving cost and simplifying technology are achieved while excellent comprehensive properties are acquired. The contact surface of the EVA and the battery sheets uses deep thread in order to facilitate air exhausting when the composite backboard is laminated.

Description

A kind of used for solar batteries composite back plate
Technical field
The utility model relates to a kind of used for solar batteries composite back plate, is mainly used in the encapsulation of solar module.
Background technology
Photovoltaic back is positioned at the back side of solar cell, and to the effect that cell piece plays protection and supports, environment for use requires that it has insulation, weather-proof, the performance such as block water.Independent polymeric material can't satisfy the instructions for use of photovoltaic industry, and therefore the general material of which floor performance complement that adopts is bonded together.At present on the market common to the main flow structure generally form by three layers: fluoropolymer membrane (substitute)+pet layer (substitute)+tack coat (fluoropolymer membrane, modified EVA, PE, PET etc.).The solar energy backboard of these types all belongs to the gluing composite construction.
During lamination of solar battery components, need to lay one deck binding material between backboard and cell piece, generally select cross-linking type EVA glued membrane.And the tack coat structure of backboard also will have good caking property with EVA except having excellent weather resistance; The tack coat of tradition backboard generally adopts fluorine-contained film or modified EVA etc.Below the performance test of two kinds of backboard internal layer binding materials:
? The uvioresistant ability With the PET cementitiousness To the PET protective capability With the EVA cementitiousness
Fluorine-contained film Excellent Generally Excellent Good
Modified EVA Generally Excellent Poor Excellent
Two kinds of structures have his own strong points, but aspect caking property and weatherability each defectiveness again, can't reach very excellent combination property.The aging of self easily occurs and variable color, delamination in backboard under the conditions such as light, heat like this, can not well sealing be played a protective role with EVA, reduces assembly useful life.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, and the used for solar batteries that a kind of cost is low, manufacturing procedure is few, easy to use, production efficiency is high composite back plate is provided.
The purpose of this utility model is achieved in that a kind of used for solar batteries composite back plate, and it is four layers of composite construction, is followed successively by weathering layer, adhesive layer, PET separator and tack coat from top to bottom, and described tack coat is the EVA layer.Described adhesive layer thickness is at 300-600 μ m.
Described tack coat outer surface is provided with decorative pattern.
Described decorative pattern is brilliant, prismatic or pyramid.
Described weathering layer is the fluorine rete.
The thickness of described PET separator is 50-500 μ m, particularly preferably 100-300 μ m.
Compared with prior art, the beneficial effects of the utility model are:
The direct sealed cell sheet of tack coat when lamination and need not other binding materials.Both reach the purpose of saving cost, simplifying technique, obtained again excellent combination property; EVA and cell piece contact-making surface adopt dark decorative pattern, exhaust when being beneficial to lamination.
The bonding employing of cross-linking type EVA and PET without adhesive process, is mainly the mode that adopts extrusion coated; The pet sheet face carries out corona or plasma treatment, waits and improves its surface polarity, strengthens cementitiousness.
Description of drawings
Fig. 1 is the structural representation of a kind of used for solar batteries composite back plate of the utility model.
Fig. 2 is that the utility model uses view.
Fig. 3 is preparation technology's flow chart of the present utility model.
Fig. 4 is the utility model recombination process schematic diagram.
Wherein:
Weathering layer 1, adhesive layer 2, PET separator 3, tack coat 4, glass 5, EVA glued membrane 6, cell piece 7, the utility model composite back plate 8.
Embodiment
Referring to Fig. 1, a kind of used for solar batteries composite back plate that the utility model relates to, it is straticulate structure, is followed successively by weathering layer 1, adhesive layer 2, PET separator 3 and tack coat 4 from top to bottom.
Described tack coat 4 is the EVA(ethylene-ethyl acetate copolymer) layer, thickness is at 300-600 μ m.
Described tack coat 4 outer surfaces (even used time and cell piece contact-making surface) adopt dark decorative pattern, can be brilliants, also prismatic, pyramid.
Described weathering layer 1 is the fluorine rete.
The thickness of described PET separator 3 is 50-500 μ m, particularly preferably 100-300 μ m.
In the present embodiment, EVA can adopt conventional transparent EVA, also can adopt to contain adularescent EVA, to meet the different needs; VA content is at 16-45%, in the scope of preferred 23-40%.
Described backboard separator adopts PET, and it will pass through the surface treatments such as corona, plasma, to increase itself and tack coat cohesive force.
Preparation technology of the present utility model is referring to Fig. 3 and Fig. 4, and extrusion coated is adopted in the coating of EVA, and the melting EVA that extrudes take extruder is as adhesive, and is compound with semi-finished product under the extruding of composite roll and chill roll, through cooling and composite material that make.
Before the present embodiment dorsulum was compound, fluorine film, pet sheet face all will carry out corona or plasma treatment, to improve caking property.Extrusion temperature is at 70 ~ 110 ℃; The chill-roll temperature general control is at 10 ~ 30 ℃, the highest should not be over 60 ℃.
In sum, the utility model reaches the purpose of saving cost, optimizing machining technology operation by new bonding layer material selection and combination process.
Below embodiment has been described in detail the utility model by reference to the accompanying drawings, and those skilled in the art can make many variations to the utility model according to the above description.Thereby some details in embodiment should not consist of restriction of the present utility model, and the scope that the utility model will define with appended claims is as protection range of the present utility model.

Claims (7)

1. a used for solar batteries composite back plate, is characterized in that it is four layers of composite construction, is followed successively by weathering layer (1), adhesive layer (2), PET separator (3) and tack coat (4) from top to bottom, and described tack coat (4) is the EVA layer.
2. a kind of used for solar batteries composite back plate according to claim 1, is characterized in that, described tack coat (4) thickness is at 300-600 μ m.
3. a kind of used for solar batteries composite back plate according to claim 1 and 2, is characterized in that, described tack coat (4) outer surface is provided with decorative pattern.
4. a kind of used for solar batteries composite back plate according to claim 3, is characterized in that, described decorative pattern is brilliant, prismatic or pyramid.
5. a kind of used for solar batteries composite back plate according to claim 1 and 2, is characterized in that, described weathering layer (1) is the fluorine rete.
6. a kind of used for solar batteries composite back plate according to claim 1 and 2, is characterized in that, the thickness of described PET separator (3) is 50-500 μ m.
7. a kind of used for solar batteries composite back plate according to claim 6, is characterized in that, the thickness of described PET separator (3) is 100-300 μ m.
CN 201220597745 2012-11-14 2012-11-14 A composite backboard used for a solar energy battery Expired - Lifetime CN202977461U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220597745 CN202977461U (en) 2012-11-14 2012-11-14 A composite backboard used for a solar energy battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220597745 CN202977461U (en) 2012-11-14 2012-11-14 A composite backboard used for a solar energy battery

Publications (1)

Publication Number Publication Date
CN202977461U true CN202977461U (en) 2013-06-05

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Application Number Title Priority Date Filing Date
CN 201220597745 Expired - Lifetime CN202977461U (en) 2012-11-14 2012-11-14 A composite backboard used for a solar energy battery

Country Status (1)

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CN (1) CN202977461U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108582822A (en) * 2018-02-27 2018-09-28 江苏屋堡建材科技有限公司 A kind of preparation method of building enclosure multifunctional composite film

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108582822A (en) * 2018-02-27 2018-09-28 江苏屋堡建材科技有限公司 A kind of preparation method of building enclosure multifunctional composite film

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200408

Address after: 201201 room 909a, building a, No. 3000, Longdong Avenue, Pudong New Area, Shanghai

Patentee after: SHANGHAI HIUV NEW MATERIALS Co.,Ltd.

Address before: 215600 West Road, South District, Zhangjiagang Economic Development Zone, Wuxi, Jiangsu

Patentee before: AKCOME FILM & APPLIED NEW MATERIALS (SUZHOU) Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20130605