CN202968939U - Warp knitting loop embossing edge covering cloth - Google Patents
Warp knitting loop embossing edge covering cloth Download PDFInfo
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- CN202968939U CN202968939U CN 201220658127 CN201220658127U CN202968939U CN 202968939 U CN202968939 U CN 202968939U CN 201220658127 CN201220658127 CN 201220658127 CN 201220658127 U CN201220658127 U CN 201220658127U CN 202968939 U CN202968939 U CN 202968939U
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- covering cloth
- cloth
- embossing
- looping
- edge
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Abstract
The utility model relates to warp knitting loop embossing edge covering cloth, which belongs to the technical field of textile processing and comprises bottom cloth (1) and a pile loop (2) hooked on the bottom cloth (1). The warp knitting loop embossing edge covering cloth is characterized in that concave-convex fluctuant patterns formed by convex surfaces and/or strips and concave surfaces and/or strips of the pile loop (2) are arranged on the bottom cloth (1). The combination of ultrasonic waves and embossing rollers is utilized, the three-dimension effect of the warp knitting loop embossing edge covering cloth is high, the level is clear, and the shape is durable. A hot melting mold head and the embossing rollers per se do not have the heat, the melt dacron cannot stain the embossing rollers, and the long-period continuous production is favorably realized.
Description
Technical field
A kind of through compiling looping embossing edge-covering cloth, belong to technical field of textile processing.
Background technology
Be the kind that industrial consumption maximum is spun by woollen blanket, family through compiling edge-covering cloth, be divided into again two kinds through compiling edge-covering cloth, a kind of is tricot knitting undercoat suede, and grammes per square metre is at 180～280g/m
2, another kind is that grammes per square metre is at 80～120g/m through volume looping edge-covering cloth
2Two kinds of products respectively are comprised of two parts, the below is to be lint or looped pile above base fabric, the lint of undercoat suede is to weave, the looped pile of looping edge-covering cloth is ticked with raising machine, wherein looping edge-covering cloth style is fine and smooth, grammes per square metre is little, cost is low, manufacturing is simple, so be again one of kind of occupancy maximum in edge-covering cloth.
with reference to accompanying drawing 2, undercoat suede edge-covering cloth is directly made edge-covering cloth except fabric, carry out embossing at short-floss fabric in addition, namely extrude the stereo concave-convex decorative pattern on fabric, be called for short undercoat suede embossing edge-covering cloth, its operation principle is: short-floss fabric passes in the middle of knurling rolls and a backer roll, knurling rolls have many convex patterns, in heating component is arranged, the part that during the knurling rolls motion, knurling rolls protrude is under the effect of pressure roll, lint 3 is overwhelmed on base fabric 1, be that lint 3 lodging are on base fabric 1, and the lint 3 that the heat energy by knurling rolls will overwhelm volt is fixed on the concavo-convex three-dimensional pattern of formation on base fabric 1.
Generally below 240 ℃, to dissolve when surpassing 258 ℃ as the terylene temperature, the raw material that dissolves sticks on knurling rolls, to pollute knurling rolls, knurling rolls can't work on, through compiling the looping edge-covering cloth because the thinner lint of fabric is very short, overwhelm also significantly stereo concave-convex sense of fabric after lint with knurling rolls, moreover because the shape of looped pile self has also determined to be difficult to it is fixed on base fabric, namely can't extrude with present technology and technique through volume looping edge-covering cloth has relief decorative pattern clearly, so up to the present through compiling the looping edge-covering cloth without the embossing edge-covering cloth.
Summary of the invention
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, provide a kind of through compiling looping embossing edge-covering cloth of obvious stereo concave-convex sense.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of through compiling looping embossing edge-covering cloth, comprise the looped pile that triggers on base fabric and base fabric, it is characterized in that: be the ups and downs pattern that looped pile projecting surface and/or bar and concave face and/or bar form above base fabric.
The concave face of described pattern and/or the looped pile of bar and base fabric scald and fuse into one, and form level and smooth shinny decorative pattern.
Described pattern is rule or irregular pattern or pattern.
Make above-mentioned a kind of through compiling the device of the required use of looping embossing edge-covering cloth: the looping edge-covering cloth to be processed that comprises frame, knurling rolls assembly and knurling rolls assembly top, described knurling rolls assembly is located at the below of frame looping edge-covering cloth to be processed, the top of looping edge-covering cloth to be processed is provided with a plurality of boiling hot fusible pattern heads, looping edge-covering cloth to be processed is clipped in and scalds between fusible pattern head and knurling rolls assembly, scald fusible pattern head top and be connected with supersonic generator, boiling hot fusible pattern crown section is fixed on frame by pressing spring.
A plurality of overall widths of installing side by side of described boiling hot fusible pattern head equate with cloth fabric width degree.The width of single boiling hot fusible pattern head is at 150mm.
Described knurling rolls assembly comprises knurling rolls, knurling rolls bearing, is contained in slide block and cylinder in slider track, irregular decorative pattern on knurling rolls, the knurling rolls two ends are connected with the slide block that is contained in slider track by the knurling rolls bearing, cylinder head is connected with slide block, and the cylinder bottom is fixed on frame.
Described knurling rolls are established motor and are driven separately.Knurling rolls are driven separately by the sprocket wheel chain by motor, the bearing at knurling rolls two ends is arranged in slide block, slide block is contained in slider track, cylinder is connected with slide block, drive knurling rolls by the cylinder-pushed slide block and move up and down, during work, the cylinder-pushed slide block is pressed on knurling rolls and looping edge-covering cloth on boiling hot fusible pattern head.
Cloth roll frame is established at described frame rear, and batching sets up motor and drives separately, and motor is connected with magnetic powder cluth.Because the specification of looping edge-covering cloth flower type etc. is not quite similar, embossing speed (knurling rolls rotating speed) difference, synchronize with dacian cloth speed at any time for keeping batching, select magnetic powder cluth, pass through sprocket wheel chain drive magnetic powder cluth by the cloth roll frame motor, magnetic powder cluth is by other end sprocket wheel chain drive cloth beam, so no matter how knurling rolls speed changes, magnetic powder cluth is adjusted batching speed at any time according to the tension force of cloth, guaranteed the consistent of batching speed and knurling rolls output speed, equipment operating is more prone to.
Require to make knurling rolls according to the colored shape of looping edge-covering cloth, the part that these knurling rolls protrude looped pile just needs recessed part.looping edge-covering cloth looped pile contacts with knurling rolls, and be among boiling hot fusible pattern head plane and knurling rolls, after knurling rolls projection and boiling hot fusible pattern head compression, the vibration wave of 20KHZ has just been born at the protrusion position of knurling rolls, form the intermolecular fusion of cloth generation with protruding the looping edge-covering cloth surface phase mutual friction that the position contact, be that the knurling rolls projection makes the looped pile of looping edge-covering cloth and bottom merge, form the concave surface decorative pattern of looping edge-covering cloth, due to the pressurized looped pile together with the bottom tissue is melted in, under the effect of pressure, the concave surface that melts together is smooth shinny, and the knurling rolls concave part is not under pressure, namely do not bear the vibration wave of 20KHZ, so the looped pile of the looping edge-covering cloth at this place of process does not change, it is strong that the smooth shinny looped pile of the looped pile that does not change and recess has formed third dimension, well arranged, decorative pattern is just as engraving, unique style napping embossing edge-covering cloth.
The effect of looping edge-covering cloth space pattern depends on time three factors that amplitude, institute's plus-pressure and the cloth cover of transducer contact with knurling rolls, the cloth speed of advancing of looping edge-covering cloth is adjustable, the pressure that is subject to knurling rolls is adjustable, and amplitude has the transducer of supersonic generator and boiling hot fusible pattern head to determine.These three factor interactions advance cloth speed faster, and the embossing time is shorter, and the recess decorative pattern of looping edge-covering cloth is more shallow.
The maximum difference of the utility model and traditional tricot knitting undercoat suede embossing technology is: former knurling rolls just needing sunk part to overwhelm and heat-shaping, allow the lint of lodging fix shape by heating.And the utility model knurling rolls are room temperatures, and scalding the fusible pattern head is also room temperature, and just in process of production, the knurling rolls projection vibration wave that contact portion is born 20KHZ that is squeezed just merges looped pile and base fabric.The terylene that merges can be stained with and stick on boiling hot fusible pattern head and knurling rolls.
The utility model has adopted ultrasonic technology to carry out the processing of stereo-flower type to the looping edge-covering cloth, select 1 to a plurality of ultrasonic wave acoustical generators and the parallel connection of boiling hot fusible pattern head according to cloth fabric width specification, the overall width of a plurality of boiling hot fusible pattern heads equates with the cloth fabric width, and be fixed on the top of frame, knurling rolls are arranged on the below of scalding the fusible pattern head, and are driven separately by a motor.The looping edge-covering cloth is produced continuously and automatically looping embossing edge-covering cloth under the rotation of knurling rolls.
Compared with prior art, of the present utility modelly a kind ofly through compiling the beneficial effect that looping embossing edge-covering cloth and embossing device thereof have be: the warp knitting cloth that the utility model utilizes single needle bar warp knitting machine to knit with chemical-fibres filaments, utilize ul-trasonic irradiation to pass through knurling rolls, produce different ridge designs, the utility model is through compiling looping embossing edge-covering cloth unique style, and third dimension is strong, and is well arranged, decorative pattern is just as engraving, and shape is durable in use.Through compiling embossing device and the method for looping embossing edge-covering cloth, can produce a kind of third dimension strong, well-bedded looping embossing edge-covering cloth, scald fusible pattern head and the empty calory of knurling rolls own in the utility model, the terylene that merges can not stain knurling rolls, and long service life is of value to long-term and produces continuously, reduce the loss, increase output and income.
Description of drawings
Fig. 1 is a kind of through compiling looping embossing edge-covering cloth schematic diagram.
Fig. 2 is traditional tricot knitting undercoat suede embossing edge-covering cloth schematic diagram.
Wherein: 1, base fabric, 2, looped pile, 3, lint.
The specific embodiment
Fig. 1 is that the utility model is a kind of through compiling the most preferred embodiment of looping embossing edge-covering cloth, is described further below in conjunction with 1 pair of the utility model of accompanying drawing.
With reference to accompanying drawing 1: of the present utility model a kind of through compiling looping embossing edge-covering cloth, take through compiling the looping edge-covering cloth as raw material, comprise the looped pile 2 that triggers on base fabric 1 and base fabric 1, utilize ultrasonic wave to scald the fusible pattern head and looped pile 2 is scalded with base fabric 1 fuse into one, base fabric 1 top is the ups and downs pattern that looped pile 2 projecting surfaces and/or bar and concave face and/or bar form.The concave face of pattern and/or the looped pile of bar 2 scald with base fabric 1 and fuse into one, and form level and smooth shinny decorative pattern.Pattern is rule or irregular pattern or pattern; Can be designed arbitrarily by the figure of knurling rolls.
Concrete manufacturing process is: the looping edge-covering cloth enters by deflector roll between knurling rolls and boiling hot fusible pattern head through putting cloth holder, cylinder is pressed in knurling rolls and looping edge-covering cloth on boiling hot fusible pattern head, knurling rolls are by the knurling rolls motor-driven, when supersonic generator and knurling rolls motor are worked simultaneously, utilize the ultrasonic wave of supersonic generator output 20KHZ, and passing to boiling hot fusible pattern head, the monomer power that scalds the fusible pattern head is controlled at 800 ~ 1200W, at boiling hot fusible pattern head lower plane output 20KHZ vibration wave; The projection of knurling rolls has born the vibration wave of 20KHZ, the looping edge-covering cloth that contacts with knurling rolls projection surface phase mutual friction and form intermolecular fusion, pressurized looped pile 2 and the base fabric 1 of looping edge-covering cloth merge, and form the concave surface decorative pattern of looping edge-covering cloth.Under the rotation of knurling rolls, controlling looping edge-covering cloth embossing speed is 1 ~ 8m/min.The looping edge-covering cloth is produced looping embossing edge-covering cloth continuously and automatically.The looping embossing edge-covering cloth of producing is by the motor-driven electromagnetic clutch of cloth roll frame, and electromagnetic clutch will drive cloth roll frame according to the cloth speed of looping edge-covering cloth yardage roll is loaded.
The above, it is only preferred embodiment of the present utility model, be not to be the utility model to be done the restriction of other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solutions of the utility model content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment does, still belongs to the protection domain of technical solutions of the utility model according to technical spirit of the present utility model.
Claims (3)
1. one kind through compiling looping embossing edge-covering cloth, comprises the looped pile (2) that triggers on base fabric (1) and base fabric (1), it is characterized in that: base fabric (1) top is the ups and downs pattern of looped pile (2) projecting surface and/or bar and concave face and/or bar formation.
2. according to claim 1 a kind of through compiling looping embossing edge-covering cloth, it is characterized in that: the concave face of described pattern and/or the looped pile of bar (2) scald with base fabric (1) and fuse into one, and form level and smooth shinny decorative pattern.
3. according to claim 1 and 2 a kind of through compiling looping embossing edge-covering cloth, it is characterized in that: described pattern is rule or irregular pattern or pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220658127 CN202968939U (en) | 2012-12-04 | 2012-12-04 | Warp knitting loop embossing edge covering cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220658127 CN202968939U (en) | 2012-12-04 | 2012-12-04 | Warp knitting loop embossing edge covering cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202968939U true CN202968939U (en) | 2013-06-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220658127 Expired - Fee Related CN202968939U (en) | 2012-12-04 | 2012-12-04 | Warp knitting loop embossing edge covering cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202968939U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102965833A (en) * | 2012-12-04 | 2013-03-13 | 孙旭 | Warp knitted, looped and knurled bordure cloth and knurling device and method thereof |
| CN104545177A (en) * | 2015-01-08 | 2015-04-29 | 绍兴中纺院江南分院有限公司 | Anti-static anti-microbial acarus killing blanket and production technique thereof |
| CN105196637A (en) * | 2015-08-19 | 2015-12-30 | 海宁市名希纺织品有限公司 | Ultrasonic composite sofa cloth |
| CN106715787A (en) * | 2014-09-29 | 2017-05-24 | 株式会社可乐丽 | Suede-like sheet and method for producing same |
-
2012
- 2012-12-04 CN CN 201220658127 patent/CN202968939U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102965833A (en) * | 2012-12-04 | 2013-03-13 | 孙旭 | Warp knitted, looped and knurled bordure cloth and knurling device and method thereof |
| CN106715787A (en) * | 2014-09-29 | 2017-05-24 | 株式会社可乐丽 | Suede-like sheet and method for producing same |
| KR20170061668A (en) * | 2014-09-29 | 2017-06-05 | 주식회사 쿠라레 | Suede-like sheet and method for producing same |
| JPWO2016051711A1 (en) * | 2014-09-29 | 2017-07-13 | 株式会社クラレ | Furned leather-like sheet and method for producing the same |
| KR102444372B1 (en) | 2014-09-29 | 2022-09-16 | 주식회사 쿠라레 | Suede-like sheet and method for producing same |
| CN104545177A (en) * | 2015-01-08 | 2015-04-29 | 绍兴中纺院江南分院有限公司 | Anti-static anti-microbial acarus killing blanket and production technique thereof |
| CN105196637A (en) * | 2015-08-19 | 2015-12-30 | 海宁市名希纺织品有限公司 | Ultrasonic composite sofa cloth |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130605 Termination date: 20161204 |