CN202956359U - Piston inspection clamping device - Google Patents

Piston inspection clamping device Download PDF

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Publication number
CN202956359U
CN202956359U CN 201220715174 CN201220715174U CN202956359U CN 202956359 U CN202956359 U CN 202956359U CN 201220715174 CN201220715174 CN 201220715174 CN 201220715174 U CN201220715174 U CN 201220715174U CN 202956359 U CN202956359 U CN 202956359U
Authority
CN
China
Prior art keywords
electrode axis
clamping cylinder
iron core
iii
electrode
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220715174
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Chinese (zh)
Inventor
陆从华
魏红梅
陈安林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHEYANG KAIDA DIAGNOSTIC MACHINE MANUFACTURING Co Ltd
Original Assignee
SHEYANG KAIDA DIAGNOSTIC MACHINE MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHEYANG KAIDA DIAGNOSTIC MACHINE MANUFACTURING Co Ltd filed Critical SHEYANG KAIDA DIAGNOSTIC MACHINE MANUFACTURING Co Ltd
Priority to CN 201220715174 priority Critical patent/CN202956359U/en
Application granted granted Critical
Publication of CN202956359U publication Critical patent/CN202956359U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a piston inspection clamping device which relates to nondestructive testing machinery. A circular electrode shaft and two semicircular electrode shafts are arranged on a closed-loop iron core; each electrode shaft is matched with a clamping cylinder; an inspection workpiece is positioned between the electrode shafts; a movable box body is matched with the closed-loop iron core through closed-loop iron core moving rollers; a longitudinal coil I is fixed on the movable box body; a longitudinal coil II is fixed on a fixed box body; a movable box body roller is arranged on the movable box body; a hand wheel is connected with a reducer; the reducer is connected with a moving gear; and the moving gear is meshed with a rack. The clamping cylinders simultaneously work, so that a fork-shaped workpiece is firmly clamped, the possibility of fire striking is low, and a good magnetization effect is guaranteed; and moreover, an inspection bracket has a fixed structure, so that the workpiece can be effectively magnetized to the greatest degree in a magnetization process, and the possibility of inspection leakage can be obviously reduced.

Description

A kind of piston clamping device for detecting flaw
Technical field
The utility model relates to a kind of Non-Destructive Testing machinery, relates in particular to a kind of piston clamping device for detecting flaw.
Background technology
Since reform and opening-up, the national economy rapid growth, " scientific and technical innovation, autonomous innovation " become the main flow of domestic industry development, and China's industry is just progressively to the future development of intensive style, energy-saving and emission-reduction, low-carbon (LC).Non-Destructive Testing is the requisite effective tool of industrial development, has reflected to a certain extent the Industry Development Level of a country, and its importance gains public acceptance.Non-Destructive Testing utilizes the characteristics such as sound, light, magnetic and electricity exactly, do not damaging or do not affecting under the prerequisite of checked object usability, detect in checked object and whether have defect or unevenness, provide the information such as size, position, character and quantity of defect, and then judge the general name of all technological means of checked object state of the art of living in (as whether qualified, residual life etc.).All there is the phenomenon of the not firm and easy sparking of clamping in the piston clamping device for detecting flaw of original technology, and the flaw detection carriage is stationary structure, and this method of inspection can cause the magnetic trace wearing and tearing of detected workpiece, can form undetected.The technician of R&D institution and enterprise is constantly exploring, is studying, wish to develop a kind of piston clamping device for detecting flaw of superior performance, the defect existed to overcome prior art although make some progress, still exists the technical barrier not yet overcome in practice.
Summary of the invention
The purpose of this utility model is to overcome above deficiency, and a kind of piston clamping device for detecting flaw is provided, and this device can significantly alleviate the phenomenon of the not firm and easy sparking of Workpiece clamping.
The utility model solves the technical scheme that its technical matters adopts: this clamping device comprises static housing, longitudinal coil II, closed circuit iron core, closed circuit iron core shifting roller, longitudinal coil I, electrode axis I, clamping cylinder I, air cylinder support, clamping cylinder III, clamping cylinder II, electrode axis III, electrode axis II, the mobile box roller, mobile box, speed reduction unit, carrier wheel, tooth bar, handwheel, be furnished with a circular electric pole axis and two semicircular electrode axles on closed circuit iron core, electrode axis I is circular, electrode axis II, electrode axis III is semicircle, the upper supporting clamping cylinder I of electrode axis I, the upper supporting clamping cylinder II of electrode axis II, the upper supporting clamping cylinder III of electrode axis III, clamping cylinder I, clamping cylinder II, clamping cylinder III is separately fixed on air cylinder support, and the flaw detection workpiece is positioned at electrode axis I and electrode axis II, between electrode axis III, mobile box coordinates with closed circuit iron core by closed circuit iron core shifting roller, longitudinal coil I is fixed on mobile box, longitudinal coil II is fixed on static housing, mobile box is provided with the mobile box roller, and handwheel is connected with speed reduction unit, and speed reduction unit connects carrier wheel, carrier wheel is meshed with tooth bar, has formed a kind of piston clamping device for detecting flaw.
The utility model solves the know-why that its technical matters adopts: this piston clamping device for detecting flaw is a hold assembly on the piston defectoscope, holding workpiece when detecting a flaw.Holding action relies on clamping cylinder I, clamping cylinder II, clamping cylinder III to promote respectively circular electric pole axis I and two semicircular electrode axle II and electrode axis III and realizes.After the flaw detection workpiece is clamped, passes to vertical circumferential electric current the flaw detection workpiece is magnetized, and spray magnetic flaw detection ink.According to the magnetic powder inspection principle, after having the flaw detection workpiece of surface or near surface flaw to be magnetized, the magnetic line of force in ferromagnetic material flaw detection workpiece by the time, meet the ferrimagnet surface, near surface flaw forms the magnetic line of force and spills----stray field.When defect direction and magnetic direction when angled, variation due to the magnetic permeability of fault location, magnetic line of force effusion surface of the work, produce stray field, stray field attracts the magnetic heap-shaped to become magnetic trace absorption magnetic to form the magnetic trace, the fault location absorption magnetic of flaw detection workpiece forms the magnetic trace amplified, thereby completes magnetic powder inspection.
Beneficial effect: clamping cylinder I, clamping cylinder II and clamping cylinder III work simultaneously, guarantee that like this fork-shaped workpiece clamp obtains firmly, are difficult for sparking, and have guaranteed the magnetization effect.And the flaw detection carriage be stationary structure can make workpiece in magnetic history to greatest extent by effective magnetizing, can significantly reduce undetected phenomenon.
The accompanying drawing explanation
Fig. 1 is a kind of front view of piston clamping device for detecting flaw;
Fig. 2 is a kind of vertical view of piston clamping device for detecting flaw;
Fig. 3 is a kind of side view of piston clamping device for detecting flaw.
In the drawings, 1 static housing, 2 longitudinal coil II, 3 closed circuit iron cores, 4 flaw detection workpiece, 5 closed circuit iron core shifting rollers, 6 longitudinal coil I, 7 electrode axis I, 8 clamping cylinder I, 9 air cylinder supports, 10 clamping cylinder III, 11 clamping cylinder II, 12 electrode axis III, 13 electrode axis II, 14 mobile box rollers, 15 mobile box, 16 speed reduction units, 17 carrier wheels, 18 tooth bars, 19 handwheels.
Embodiment
Below in conjunction with the accompanying drawings and embodiments the utility model to be further described:
This clamping device comprises static housing 1, longitudinal coil II2, closed circuit iron core 3, closed circuit iron core shifting roller 5, longitudinal coil I6, electrode axis I7, clamping cylinder I8, air cylinder support 9, clamping cylinder III10, clamping cylinder II11, electrode axis III12, electrode axis II13, mobile box roller 14, mobile box 15, speed reduction unit 16, carrier wheel 17, tooth bar 18, handwheel 19, be furnished with a circular electric pole axis and two semicircular electrode axles on closed circuit iron core 3, electrode axis I7 is circular, electrode axis II13, electrode axis III12 is semicircle, the upper supporting clamping cylinder I8 of electrode axis I7, the upper supporting clamping cylinder II11 of electrode axis II13, the upper supporting clamping cylinder III10 of electrode axis III12, clamping cylinder I8, clamping cylinder II11, clamping cylinder III10 is separately fixed on air cylinder support 9, and flaw detection workpiece 4 is positioned at electrode axis I7 and electrode axis II13, between electrode axis III12, mobile box 15 coordinates with closed circuit iron core 3 by closed circuit iron core shifting roller 5, longitudinal coil I6 is fixed on mobile box 15, longitudinal coil II2 is fixed on static housing 1, mobile box 15 is provided with mobile box roller 14, and handwheel 19 is connected with speed reduction unit 16, and speed reduction unit 16 connects carrier wheel 17, carrier wheel 17 is meshed with tooth bar 18, has formed a kind of piston clamping device for detecting flaw.
This piston clamping device for detecting flaw is a hold assembly on the piston defectoscope, for the time clamping flaw detection workpiece 4 of detecting a flaw.Holding action relies on clamping cylinder I8, clamping cylinder II11, clamping cylinder III10 to promote respectively circular electric pole axis I7 and two semicircular electrode axle II13 and electrode axis III12 and realizes.After flaw detection workpiece 4 is clamped, passes to vertical circumferential electric current flaw detection workpiece 4 is magnetized, and spray magnetic flaw detection ink.According to the magnetic powder inspection principle, after having the flaw detection workpiece 4 of surface or near surface flaw to be magnetized, the magnetic line of force in ferromagnetic material flaw detection workpiece 4 by the time, meet the ferrimagnet surface, near surface flaw forms the magnetic line of force and spills----stray field.When defect direction and magnetic direction when angled, variation due to the magnetic permeability of fault location, magnetic line of force effusion flaw detection workpiece 4 surfaces, produce stray field, stray field attracts the magnetic heap-shaped to become magnetic trace absorption magnetic to form the magnetic trace, the fault location absorption magnetic of flaw detection workpiece 4 forms the magnetic trace amplified, thereby completes magnetic powder inspection.

Claims (1)

1. a piston clamping device for detecting flaw, comprise static housing, longitudinal coil II, closed circuit iron core, closed circuit iron core shifting roller, longitudinal coil I, electrode axis I, clamping cylinder I, air cylinder support, clamping cylinder III, clamping cylinder II, electrode axis III, electrode axis II, the mobile box roller, mobile box, speed reduction unit, carrier wheel, tooth bar, handwheel is characterized in that: be furnished with a circular electric pole axis and two semicircular electrode axles on closed circuit iron core, electrode axis I is circular, electrode axis II, electrode axis III is semicircle, the upper supporting clamping cylinder I of electrode axis I, the upper supporting clamping cylinder II of electrode axis II, the upper supporting clamping cylinder III of electrode axis III, clamping cylinder I, clamping cylinder II, clamping cylinder III is separately fixed on air cylinder support, and the flaw detection workpiece is positioned at electrode axis I and electrode axis II, between electrode axis III, mobile box coordinates with closed circuit iron core by closed circuit iron core shifting roller, longitudinal coil I is fixed on mobile box, longitudinal coil II is fixed on static housing, mobile box is provided with the mobile box roller, and handwheel is connected with speed reduction unit, and speed reduction unit connects carrier wheel, carrier wheel is meshed with tooth bar, has formed a kind of piston clamping device for detecting flaw.
CN 201220715174 2012-12-08 2012-12-08 Piston inspection clamping device Expired - Fee Related CN202956359U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220715174 CN202956359U (en) 2012-12-08 2012-12-08 Piston inspection clamping device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220715174 CN202956359U (en) 2012-12-08 2012-12-08 Piston inspection clamping device

Publications (1)

Publication Number Publication Date
CN202956359U true CN202956359U (en) 2013-05-29

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Family Applications (1)

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CN 201220715174 Expired - Fee Related CN202956359U (en) 2012-12-08 2012-12-08 Piston inspection clamping device

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CN (1) CN202956359U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105911135A (en) * 2016-04-07 2016-08-31 中车戚墅堰机车车辆工艺研究所有限公司 Magnetic powder detection apparatus and detection method for small short-axis workpiece
CN114965677A (en) * 2022-05-13 2022-08-30 南京迪威尔高端制造股份有限公司 F-shaped magnetic flaw detection connecting clamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105911135A (en) * 2016-04-07 2016-08-31 中车戚墅堰机车车辆工艺研究所有限公司 Magnetic powder detection apparatus and detection method for small short-axis workpiece
CN114965677A (en) * 2022-05-13 2022-08-30 南京迪威尔高端制造股份有限公司 F-shaped magnetic flaw detection connecting clamp

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130529

Termination date: 20141208

EXPY Termination of patent right or utility model