CN202928960U - Weaving machine monitoring system - Google Patents
Weaving machine monitoring system Download PDFInfo
- Publication number
- CN202928960U CN202928960U CN 201220560444 CN201220560444U CN202928960U CN 202928960 U CN202928960 U CN 202928960U CN 201220560444 CN201220560444 CN 201220560444 CN 201220560444 U CN201220560444 U CN 201220560444U CN 202928960 U CN202928960 U CN 202928960U
- Authority
- CN
- China
- Prior art keywords
- module
- weaving machine
- monitoring system
- machine monitoring
- communication
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Looms (AREA)
Abstract
The utility model provides a weaving machine monitoring system. The system comprises a strip-shaped optical scanning component, an image processing module, a weaving speed sensor, an alarm module, a communication module and a main control module which are arranged above the tail end of a shed of a weaving machine. The main control module receives the digital signals from weaving speed sensors and image processing modules which are arranged at each weaving machine and after processing, the main control module is connected with the alarm module by virtue of the communication module to inform an operator to process. The system monitors fabric which is produced by weaving machines by image processing technology in a centralized manner. Thus, the labor is effectively reduced, the production cost is lowered and the efficiency of weaving machines is improved.
Description
Technical field
The utility model relates to weaving opertaing device field, especially, is a kind of centralized weaving automatic monitoring system.
Background technology
The common basic characteristics of shuttleless loom are that the weft yarn package is separated from shuttle, or only carrying a small amount of weft yarn replaces massive shuttle with small and light weft insertion device, for the high speed wefting insertion provides favourable condition.In the supply of weft yarn, directly adopt again the bobbin package, enter picking motion by the storage Weft handling device, make loom break away from weft replenishment action frequently.Therefore, adopt shuttleless loom for increase fabric variety, adjust fabric construction, reduce fabric defects, improve fabric quality, reduce noise, improve working conditions significant.The shuttleless loom speed of a motor vehicle is high, usually than the high 4-8 of fly-shuttle loom efficient doubly, so the large-area shuttleless loom of applying can increase substantially labour productivity.
Because the structure of shuttleless loom becomes better and approaching perfection day by day, the selection of material is in extensive range, machining precision is more and more higher, add development in science and technology of world, electronic technology, Controlled by micro computer technology progressively replace mechanical technique, see that with the many people of tradition the mode of pipe manufacturer more and more restricts the development without shuttle weaving, how to reduce the workman and improve automatic control technology and become one of important subject of modern textile industry.
Summary of the invention
In order to address the above problem, the purpose of this utility model is to provide a kind of weaving machine monitoring system, and this weaving machine monitoring system can be concentrated the running status of many looms of automatic monitoring.
The technical scheme that its technical matters that solves the utility model adopts is:
This weaving machine monitoring system comprises the bar shaped optical scanning device that is arranged on loom shed open end top;
Image processing module: receive from described bar shaped optical scanning device digital signal, and this signal is compared with raw digital signal;
Knit fast sensor: catch the loom manufacturing and weave cotton cloth through the speed of described bar shaped optical scanning device;
Alarm module: send warning if the loom fabric produces fault;
Communication module: the module of the communication between the linkage function module comprises transmission of digital signals and simulating signal;
Main control module: control and process each module;
Described main control module receives from the digital signal of knitting fast sensor, knitting fast sensor, image processing module that is arranged on each loom by communication module, connects described alarm module by communication module after processing, and informs that the operator processes.
As preferably, also comprise light sensor: the intensity of illumination that is used for catching described bar shaped optical scanning device environment of living in, described light sensor is connected by described communication module data with described main control module, described main control module can be according to the photometric data of light sensor transmission, regulate the light sensitivity of described bar shaped optical scanning device, guarantee that the textile image that described bar shaped optical scanning device scans does not produce distortion, and then affect the comparing result of image processing module.
As preferably, described image processing module combines with described main control module, reduces the hardware manufacturing cost of loom end.
As preferably, described communication module adopts wireless LAN communication, and described communication module is provided with the A/D modular converter, can carry out the communication of simulating signal.
As preferably, described alarm module comprises sound and light alarm equipment and dialing equipment.
The utility model has the advantage of:
Employing centralized mode is carried out implementing monitoring to the fabric of loom manufacturing by image processing techniques, can effectively reduce manually, reduces production costs, and improves loom efficiency.
Description of drawings
Fig. 1 is each module connection structure schematic diagram of this weaving machine monitoring system;
Fig. 2 is the sensor location structural representation of this weaving machine monitoring system.
In figure: 10, weave cotton cloth; 11, warp thread; 12, weft yarn; 20, Profiled Reed; 50, shed open; 100, main control module; 200, communication module; 300, image processing module; 400, knit fast sensor; 500, light sensor; 600, alarm module; 700, bar shaped optical scanning device.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further illustrated:
Consult Fig. 2, diagram warp thread 11, weft yarn 12, Profiled Reed 20, described two stock-traders' know-how yarns 11 form shed opens 50, and in the present embodiment, this weaving machine monitoring system comprises the bar shaped optical scanning device 700 that is arranged on loom shed open 50 ends tops;
Consult Fig. 1, each module connection structure schematic diagram.
Image processing module 300: receive from described bar shaped optical scanning device 700 digital signals, and this signal is compared with raw digital signal;
Knit fast sensor 400: 10 speed through described bar shaped optical scanning device 700 of weaving cotton cloth that catch the loom manufacturing;
Alarm module 600: send warning if the loom fabric produces fault;
Communication module 200: the module of the communication between the linkage function module comprises transmission of digital signals and simulating signal;
Main control module 100: control and process each module;
Described main control module 100 receives from the digital signal of knitting fast sensor 400, knitting fast sensor 400, image processing module 300 that is arranged on each loom by communication module 200, connect described alarm module 600 by communication module 200 after processing, inform that the operator processes.
Above-mentioned weaving machine monitoring system, also comprise light sensor 500: the intensity of illumination that is used for catching described bar shaped optical scanning device 700 environment of living in, described light sensor 500 is connected by described communication module 200 data with described main control module 100, described main control module 100 can be according to the photometric data of light sensor 500 transmission, regulate the light sensitivity of described bar shaped optical scanning device 700, guarantee that the textile image that described bar shaped optical scanning device 700 scans does not produce distortion, and then affect the comparing result of image processing module 300.
Above-mentioned weaving machine monitoring system, described image processing module 300 combines with described main control module 100, described main control module adopts the mode of PC or the built-in programming Control software of embedded system, described image processing module 300 is an image recognition program in programming Control software, draw a similar threshold value by 10 described optical scanning device 700 digital signals of normal texture image contrast of normally weaving cotton cloth that gather in advance, the height of setting threshold can be adjusted accordingly and allow 10 difference of weaving cotton cloth with standard of weaving cotton cloth.
Contrast algorithm in described image recognition program is common in various open source informations, repeats no more here.
Above-mentioned weaving machine monitoring system, described communication module 200 adopts wireless LAN communication, and described communication module 200 is provided with the A/D modular converter, can carry out the communication of simulating signal.
By the mode at the integrated A/D modular converter of wireless routing device, perhaps directly insert the A/D modular converter on the IO interface of wireless routing device.
Above-mentioned weaving machine monitoring system, described alarm module 600 comprises sound and light alarm equipment and dialing equipment.
In sum, the loom operator, but when only needing that just the scale operation of controlling loom reduces production costs by this system, improved production efficiency.
The above is only preferred embodiment of the present utility model, and is in order to limit the utility model, not all within spirit of the present utility model and principle, any modification of doing, is equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (5)
1. a weaving machine monitoring system, is characterized in that: comprise the bar shaped optical scanning device (700) that is arranged on loom shed open (50) end top;
Image processing module (300): receive from described bar shaped optical scanning device digital signal, and this signal is compared with raw digital signal;
Knit fast sensor (400): catch loom manufacturing (10) speed through described bar shaped optical scanning devices (700) of weaving cotton cloth;
Alarm module (600): send warning if the loom fabric produces fault;
Communication module (200): the module of the communication between the linkage function module comprises transmission of digital signals and simulating signal;
Main control module (100): control and process each module;
Described main control module (100) receives from being arranged on knitting fast sensor (400), knit fast sensor (400) on each loom, the digital signal of image processing module (300) by communication module (200), connects described alarm module (600) by communication module (200) after processing.
2. weaving machine monitoring system according to claim 1, is characterized in that: also comprise light sensor (500): the intensity of illumination that is used for catching described bar shaped optical scanning device (700) environment of living in.
3. weaving machine monitoring system according to claim 1, it is characterized in that: described image processing module (300) combines with described main control module (100).
4. weaving machine monitoring system according to claim 1 is characterized in that: described communication module (200) adopts wireless LAN communication, and described communication module (200) is provided with the A/D modular converter, can wake up with a start the communication of simulating signal.
5. weaving machine monitoring system according to claim 1, it is characterized in that: described alarm module (600) comprises sound and light alarm equipment and dialing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220560444 CN202928960U (en) | 2012-10-30 | 2012-10-30 | Weaving machine monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220560444 CN202928960U (en) | 2012-10-30 | 2012-10-30 | Weaving machine monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202928960U true CN202928960U (en) | 2013-05-08 |
Family
ID=48218911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220560444 Expired - Fee Related CN202928960U (en) | 2012-10-30 | 2012-10-30 | Weaving machine monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202928960U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102998308A (en) * | 2012-10-30 | 2013-03-27 | 吴江新劲纺织有限公司 | Loom monitoring system |
-
2012
- 2012-10-30 CN CN 201220560444 patent/CN202928960U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102998308A (en) * | 2012-10-30 | 2013-03-27 | 吴江新劲纺织有限公司 | Loom monitoring system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102493123B (en) | Remote monitoring automatic thread stop system for textile tricot machine | |
| CN102926110A (en) | Defect prompting device for weaving | |
| CN102998308A (en) | Loom monitoring system | |
| CN202705644U (en) | Broken stitch detection device for weaving machine | |
| CN205295606U (en) | Dan zaoyu makes jacquard that combines together more | |
| CN202928960U (en) | Weaving machine monitoring system | |
| CN102234862B (en) | Rapier weaving machine | |
| CN1262701C (en) | Method for adjusting the weaving parameters of weaving machines, and control device | |
| CN208379106U (en) | A kind of rapier loom | |
| CN104372491A (en) | Production method for modal jacquard fabric | |
| CN202989451U (en) | Weaving defect prompting device | |
| CN107419401B (en) | One-step production process of hollow fabric | |
| CN103628235A (en) | Variable-speed weaving control system, a running method of variable-speed weaving control system and water-jet loom with variable-speed weaving control system | |
| CN114921895A (en) | Weaving system and weaving method of high-strength DTY (draw textured yarn) composite yarns | |
| CN203256414U (en) | Thin and light type jacquard-weave jean | |
| CN108660589A (en) | A kind of rapier loom and its Weft insertion method | |
| CN101643961A (en) | Technique for weaving air bag restraint system (ABRS) fabric | |
| CN207987426U (en) | A kind of loom facilitating repair | |
| CN102619042A (en) | Production process of interwoven fabric | |
| CN208471982U (en) | A kind of high-toughness glass fibre cloth with Aqueous Adhesives | |
| CN205856725U (en) | For regulating the reel of warp beam fabric width | |
| CN205356297U (en) | Data input module | |
| CN202705643U (en) | Variable-speed weaving control system and water jet loom adopting same | |
| CN106048865B (en) | One kind weaving longitude and latitude vision monitoring intelligence system | |
| CN203256423U (en) | Weft accumulator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130508 Termination date: 20131030 |