CN202928672U - Mining self-unloading vehicle weighing apparatus - Google Patents
Mining self-unloading vehicle weighing apparatus Download PDFInfo
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- CN202928672U CN202928672U CN 201220647179 CN201220647179U CN202928672U CN 202928672 U CN202928672 U CN 202928672U CN 201220647179 CN201220647179 CN 201220647179 CN 201220647179 U CN201220647179 U CN 201220647179U CN 202928672 U CN202928672 U CN 202928672U
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Abstract
Disclosed is a mining self-unloading vehicle weighing apparatus, comprising an effective loading capacity measuring instrument, a suspension arrangement pressure transducer, a display screen, a state display lamp, and a signal input unit, wherein the signal input unit comprises a compartment lifting switch, a speed sensor, an accelerator pedal sensor, a loading brake switch, an electric braking switch, and a work braking switch; and the effective loading capacity measuring instrument comprises a microprocessor, a logic programming control circuit, an electrical erasable programmable ROM, and a communication interface. According to the utility model, the adopted effective loading capacity measuring instrument is provided with the functions of calculation, control, storage, communication, and display and records the effective loading capacity of the mining self-unloading vehicle at multiple states, thereby being capable of realizing accurate weighing and avoiding overloading. The mining self-unloading vehicle weighing apparatus records the data on vehicle operation and carries out real-time communication and transmission of the data with external devices or systems. The mining self-unloading vehicle weighing apparatus is provided with the capability for independently identifying the operating state and ensures the accuracy of the measured effective loading capacity.
Description
Technical field
The utility model relates to a kind of weighing device, particularly a kind of quarry tipper weighing device.
Background technology
At present, quarry tipper has been widely used in large surface mine transportation and construction of hydro project process.And the registration of vehicle service data is monitored and collected to the loading of quarry tipper, and be conducive to mine management, have the effect of avoiding overload of vehicle, increase economic efficiency and reducing costs.Due to the restriction of this kind working condition of vehicle, weigh by platform scale and can't satisfy fleet's operation demand, at car bottom, the method that LOAD CELLS is weighed is installed and adopt, can't solve again this subject matter of registration of vehicle service data.Because the type vehicle year carrying capacity is huge, therefore realize Measurement accuracy, obviously very necessary.
Summary of the invention
Be to solve the problems referred to above that prior art exists, the utility model will design a kind of quarry tipper weighing device that can accurately weigh and can the registration of vehicle service data.
To achieve these goals, the technical solution of the utility model is as follows: a kind of quarry tipper weighing device, comprise effective grating load capacity measuring instrument, suspender pressure transducer, display screen, state display lamp, PC port, fault diagnosis port, expansion interface and signal entering apparatus, described signal entering apparatus comprises carriage lifting switch, speed pickup, accelerator pedal sensor, loading brake switch, electric braking switch and service braking switch;
Described load flowmeter is bolted and is fixed on the interior mounting bracket of pilothouse, is connected by signal cable with suspender pressure transducer, display screen, state display lamp, PC port, fault diagnosis port, expansion interface, carriage lifting switch, speed pickup, accelerator pedal sensor, loading brake switch, electric braking switch and service braking switch respectively; Described suspender pressure transducer has 4, is installed on respectively on 4 oleo-pneumatic suspensions; Described display screen is arranged on facia board; Totally two groups of described state display lamps are arranged at respectively on the platform rail bearing of both sides; Described carriage lifting switch is positioned at frame inside, bearing pin the place ahead, compartment; Described speed pickup is positioned at the wheel inboard; Within described accelerator pedal sensor is placed in accelerator pedal; Described electric braking switch, service braking switch and loading brake switch all are positioned on instrument panel;
Described load flowmeter comprises microprocessor, programming in logic control circuit, EEPROM (Electrically Erasable Programmable Read Only Memo) and communication interface; Microprocessor and programming in logic control circuit are responsible for signal processing, computing; EEPROM (Electrically Erasable Programmable Read Only Memo) is used for completing data storage function; Communication interface is 2 RS232 communication interfaces and 2 CAN bus interface, RS232 communication interface is used for and the communicating by letter of Displaying Meter, another RS232 communication interface is used for and the communicating by letter of external system, and described external system comprises GPS module and vehicle information management system; 2 CAN bus interface are used for the interconnected of realization and other vehicle-mounted electrical system;
Described suspender pressure transducer converts the pressure signal that records to simulating signal in proportion, and the cable through possessing some strength and antijamming capability sends the load flowmeter to;
Described display screen shows vehicle operating and dead weight capacity relevant information, and described relevant information comprises: current running status, delivery number of times, power shovel/dumping place number and payload capacity; Button on display screen is used for browsing and changing delivery number of times, pressure transducer state, speed input state, operating personnel's numbering, rated load, power shovel number/dumping place number, brightness of display screen, choice of language, calendar, screen display option; When state display lamp damages cisco unity malfunction, be arranged on the loudspeaker meeting automatic alarm that is positioned at the display screen back;
Described carriage lifting switch provides the lifting signal for the load flowmeter; When the compartment descends, output signal 24VDC; During carriage lifting, output signal is open circuit signaling;
Described speed pickup provides rate signal for the load flowmeter; This signal also is used to calculate distance and other performance data, and the calculating of distance is also based on the tire rolling radius of truck;
Described accelerator pedal sensor provides signal for faster for the load flowmeter; When depressing, output signal 24VDC; Otherwise, the output open circuit signal;
Described electric braking switch, service braking switch and loading brake switch are the load flowmeter provides switching signal; When electric braking, service braking or loading braking are opened, output signal 24VDC; When electric braking, service braking or loading braking were closed, output signal was open circuit signaling.
Suspender pressure transducer described in the utility model comprises left front suspender pressure transducer, left back suspender pressure transducer, right front suspender pressure transducer and right back suspender pressure transducer.
Compared with prior art, the utlity model has following beneficial effect:
1, the load flowmeter that adopts due to the utility model has the functions such as real-time calculating, control, storage, communication, demonstration, and recorded the payload capacity of quarry tipper under various states, so can realize accurately weighing, avoid overload, the registration of vehicle service data, and carry out real-time communication and transmission with external unit or system.
2, the working cycle that adopts due to the utility model is considered the quarry tipper operating condition and may be possessed the ability of autonomous classification running status because of the car load situation out of service that breaks down at any time, guaranteed the accuracy of the payload capacity of surveying.
3, the utility model collected and the record the quarry tipper service data, as: time, distance, power shovel/dumping place number, payload capacity etc., will be used for carrying out by the mine personnel analysis of budget, year operational plan analysis and the culprit etc. of output measuring and calculating, cost.
4, the utility model excellent performance, accurate measurement, man-machine interface is friendly, and the statistic record data are reasonable, and are remarkable for the effect of raising production management level for mining quarry tipper operating condition, are particularly suitable for large-scale mine.
Description of drawings
2, the total accompanying drawing of the utility model, wherein:
Fig. 1 is system diagram of the present utility model.
Fig. 2 is the utility model programmed control and calculation flow chart.
in figure: 1. load flowmeter, 2. suspender pressure transducer, 3. display screen, 4. state display lamp, 5. PC port, 6. fault diagnosis port, 7. expansion interface, 8. carriage lifting switch, 9. speed pickup, 10. accelerator pedal sensor, 11. loading brake switch, 12. electric braking switch, 13. service braking switch, 101. microprocessor, 102. programming in logic control circuit, 103. EEPROM (Electrically Erasable Programmable Read Only Memo), 104. communication interface, 201. left front suspender pressure transducer, 202. left back suspender pressure transducer, 203. right front suspender pressure transducer, 204. right back suspender pressure transducer.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further.As shown in Figure 1, a kind of quarry tipper weighing device, comprise effective grating load capacity measuring instrument 1, suspender pressure transducer 2, display screen 3, state display lamp 4, PC port 5, fault diagnosis port 6, expansion interface 7 and signal entering apparatus, described signal entering apparatus comprises carriage lifting switch 8, speed pickup 9, accelerator pedal sensor 10, loads brake switch 11, electric braking switch 12 and service braking switch 13; Described load flowmeter 1 is bolted and is fixed on the interior mounting bracket of pilothouse, is connected with the service braking switch with suspender pressure transducer 2, display screen 3, state display lamp 4, PC port 5, fault diagnosis port 6, expansion interface 7, carriage lifting switch 8, speed pickup 9, accelerator pedal sensor 10, loading brake switch 11, electric braking switch 12 respectively to be connected by signal cable; Described suspender pressure transducer 2 has 4, is installed on respectively on 4 oleo-pneumatic suspensions; Described display screen 3 is arranged on facia board; Totally two groups of described state display lamps 4 are arranged at respectively on the platform rail bearing of both sides; Described carriage lifting switch 8 is positioned at frame inside, bearing pin the place ahead, compartment; Described speed pickup 9 is positioned at the wheel inboard; Within described accelerator pedal sensor 10 is placed in accelerator pedal; Described electric braking switch 12, service braking switch 13 and loading brake switch 11 all are positioned on instrument panel;
Described load flowmeter 1 comprises microprocessor 101, programming in logic control circuit 102, EEPROM (Electrically Erasable Programmable Read Only Memo) 103 and communication interface 104; Microprocessor 101 and programming in logic control circuit 102 are responsible for signal processing, computing; EEPROM (Electrically Erasable Programmable Read Only Memo) 103 is used for completing data storage function; Communication interface 104 is 2 RS232 communication interfaces 104 and 2 CAN bus interface, RS232 communication interface 104 is used for and the communicating by letter of Displaying Meter, another RS232 communication interface 104 is used for and the communicating by letter of external system, and described external system comprises GPS module and vehicle information management system; 2 CAN bus interface are used for the interconnected of realization and other vehicle-mounted electrical system;
Described suspender pressure transducer 2 converts the pressure signal that records to simulating signal in proportion, and the cable through possessing some strength and antijamming capability sends load flowmeter 1 to;
Described display screen 3 shows vehicle operating and dead weight capacity relevant informations, and described relevant information comprises: current running status, delivery number of times, power shovel/dumping place number and payload capacity; Button on display screen 3 is used for browsing and changing delivery number of times, pressure transducer state, speed input state, operating personnel's numbering, rated load, power shovel number/dumping place number, display screen 3 brightness, choice of language, calendar, screen display option; When state display lamp 4 damages cisco unity malfunction, be arranged on the loudspeaker meeting automatic alarm that is positioned at display screen 3 back;
Described carriage lifting switch 8 provides the lifting signal for load flowmeter 1; When the compartment descends, output signal 24VDC; During carriage lifting, output signal is open circuit signaling;
Described speed pickup 9 provides rate signal for load flowmeter 1; This signal also is used to calculate distance and other performance data, and the calculating of distance is also based on the tire rolling radius of truck;
Described accelerator pedal sensor 10 provides signal for faster for load flowmeter 1; When depressing, output signal 24VDC; Otherwise, the output open circuit signal;
Described electric braking switch 12, service braking switch 13 and loading brake switch 11 are load flowmeter 1 provides switching signal; When electric braking, service braking or loading braking are opened, output signal 24VDC; When electric braking, service braking or loading braking were closed, output signal was open circuit signaling.
As shown in Figure 2, method of work of the present utility model comprises the following steps:
A, the calculation correction factor, determine offset
Before load flowmeter 1 formally comes into operation, according to the dumper geometric parameter, draw as calculated correction factor, use this factor correction to come from the signal of suspender pressure transducer 2; Through standard testing, obtain the offset suitable on the impact of measuring and calculating payload capacity with the suspender friction;
B, startup load flowmeter 1
C, autonomous classification running status
Consider quarry tipper operating condition and at any time may be because of the car load situation out of service that breaks down, 1 pair of dumper running status of load flowmeter is identified;
At first C1, load flowmeter 1 judge that whether the difference of current calculating gross deadweight and initial dead weight capacity is greater than preset value; If quarry tipper enters light condition; Otherwise judgement is loaded braking and whether is implemented, in this way, quarry tipper enters loading condition, turns step C2, otherwise, quarry tipper enters the delivery state, turns step C3;
C2, in loading process, the dead weight capacity of load flowmeter 1 Real-Time Monitoring quarry tipper is also shown, also point out by 4 couples of power shovel operating personnel of state display lamp, this is based on the quantitative control that preassigned allowable value realizes the loaded material total amount; The show state of state display lamp 4 comprises a kind of of following state:
Do not have lamp bright-charging capacity is less than 85% of nominal load capacity, continue to load;
Amber light is bright-charging capacity nominal load capacity 85%-95% between, refill a shovel;
Amber light sudden strain of a muscle-charging capacity nominal load capacity 95%-105% between, can refill half shovel or stop loading;
When red-charging capacity nominal load capacity 105%-115% between, stop loading;
Red light sudden strain of a muscle-charging capacity overloads greater than 115% of nominal load capacity;
C3, complete loading process or current calculating gross deadweight greater than initial dead weight capacity, load braking and implement, enter the delivery state.Along with accelerator pedal comes into operation, the payload capacity when load flowmeter 1 writing speed reaches 3mph; Load flowmeter 1 also can further record the payload capacity under steady delivery state; This value is the most accurate, conforms to the most with the actual weight of holding mineral; Described steady delivery state refers to that accelerator pedal is not stepped on, when all brakings all do not apply; By the detection speed signal, confirm whether quarry tipper also is in the delivery state;
C4, when carriage lifting, namely mean unloading beginning; Otherwise the delivery state keeps; Unloading is completed, after, load flowmeter 1 upgrades initial load-carrying value automatically; Transportation cycle begins next time.
Below in conjunction with embodiment, the utility model is done to describe further.
As shown in Figure 1, load flowmeter 1 is bolted and is fixed on the interior mounting bracket of pilothouse, uses screw rod that itself and wire harness connector shell are fixed together.Load flowmeter 1 power port is connected with the quarry tipper battery circuit.
When PC port 5 carries out data download and system initialization for operating personnel by PC.
Transportation cycle of quarry tipper comprises zero load, loading, delivery and unloading.
Load: start from truck and implement to load in braking, compartment without material and weight detected and increase, end to discharge load braking after and the weight increase detected.
Delivery: start from discharging and load braking and the weight increase detected, end at the compartment and begin lifting.
Unloading: start from the compartment and begin lifting, end at the compartment and fall back on vehicle frame.
Unloaded: as to start from the compartment and fall back on vehicle frame, end to implement to load braking.After loading braking enforcement, weight not detected increases, and complete vehicle curb condition keeps.
Under loading condition, the payload capacity measured value is that display screen 3 shows that reading is not too accurate.When quarry tipper leaves power shovel speed and reaches 3mph, more accurate.Quarry tipper is under steady delivery state, and this value is the most accurate.Described steady delivery state refers to that accelerator pedal is not stepped on, when all brakings all do not apply.
Payload capacity calculation process of the present utility model is as follows:
Consider quarry tipper operating condition and at any time may be because of the car load situation out of service that breaks down, weighing device should possess the ability of autonomous classification running status.Therefore, at first the utility model judges that whether the difference of current calculating gross deadweight and initial dead weight capacity is greater than preset value.If quarry tipper enters light condition.Otherwise, load braking enforcement and otherwise determined that quarry tipper is to load or delivery.
In loading process, the power shovel operating personnel can watch the state of state display lamp 4 in real time, namely based on preassigned allowable value, the loaded material total amount are quantitatively controlled.Do not have lamp bright-can continue to load, less than 85% of nominal load capacity; Amber light is bright-can refill a shovel, between nominal load capacity 85%-95% between; Amber light dodge-can refill half shovel or stop loading, between nominal load capacity 95%-105% between; When red-should stop loads, between nominal load capacity 105%-115% between; Red light dodge-overloads, greater than 115% of nominal load capacity.
Complete loading process or current calculating gross deadweight and implement greater than initial dead weight capacity, loading braking, enter the delivery state.Along with coming into operation of accelerator pedal, electric braking and service braking, when load flowmeter 1 can obtain speed and reaches 3mph and the steady payload capacity under the delivery state.By the detection speed signal, can confirm whether vehicle also is in the delivery state.
When carriage lifting, namely mean the unloading beginning.Otherwise the delivery state keeps.After unloading was completed, weighing device upgraded initial load-carrying value automatically.Transportation cycle begins at this point next time.
For the utility model, also to satisfy following condition:
The dead weight capacity computing formula
front?payload=correction×Δfront?pressure+offset
rear?payload=correction×Δrear?pressure+offset
total?payload=front?payload+rear?payload
In formula: front payload/rear paylod/total payload---forward mounting/rear-mounted/overall load capacity;
Δ front pressure/ Δ rear pressure---forward mounting/rear-mounted current pressure value and initial value poor;
Correction/offset---correction factor/offset.
Only when using the utility model first, initial dead weight capacity numerical value equals the current calculating dead weight capacity of truck, for the original pressure value in computing formula, and the force value that it provides for the suspender pressure transducer 2 that reads at last under calibration condition.
When EEPROM (Electrically Erasable Programmable Read Only Memo) 103 storage spaces are finished using, stored record the earliest will be written.
The above; it is only the better embodiment of the utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; be equal to replacement or changed according to the technical solution of the utility model and inventive concept thereof; as use other types microprocessor, storer etc., within all should being encompassed in protection domain of the present utility model.
Claims (2)
1. quarry tipper weighing device, it is characterized in that: comprise effective grating load capacity measuring instrument (1), suspender pressure transducer (2), display screen (3), state display lamp (4), PC port (5), fault diagnosis port (6), expansion interface (7) and signal entering apparatus, described signal entering apparatus comprises carriage lifting switch (8), speed pickup (9), accelerator pedal sensor (10), loads brake switch (11), electric braking switch (12) and service braking switch (13);
Described load flowmeter (1) is bolted and is fixed on the interior mounting bracket of pilothouse, is connected 13 with suspender pressure transducer (2), display screen (3), state display lamp (4), PC port (5), fault diagnosis port (6), expansion interface (7), carriage lifting switch (8), speed pickup (9), accelerator pedal sensor (10), loading brake switch (11), electric braking switch (12) with the service braking switch respectively) be connected by signal cable; Described suspender pressure transducer (2) has 4, is installed on respectively on 4 oleo-pneumatic suspensions; Described display screen (3) is arranged on facia board; Totally two groups of described state display lamps (4) are arranged at respectively on the platform rail bearing of both sides; Described carriage lifting switch (8) is positioned at frame inside, bearing pin the place ahead, compartment; Described speed pickup (9) is positioned at the wheel inboard; Within described accelerator pedal sensor (10) is placed in accelerator pedal; Described electric braking switch (12), service braking switch (13) and loading brake switch (11) all are positioned on instrument panel;
Described load flowmeter (1) comprises microprocessor (101), programming in logic control circuit (102), EEPROM (Electrically Erasable Programmable Read Only Memo) (103) and communication interface (104); Microprocessor (101) and programming in logic control circuit (102) are responsible for signal processing, computing; EEPROM (Electrically Erasable Programmable Read Only Memo) (103) is used for completing data storage function; Communication interface (104) is 2 RS232 communication interfaces (104) and 2 CAN bus interface, a RS232 communication interface (104) is used for and the communicating by letter of Displaying Meter, another RS232 communication interface (104) is used for and the communicating by letter of external system, and described external system comprises GPS module and vehicle information management system; 2 CAN bus interface are used for the interconnected of realization and other vehicle-mounted electrical system;
Described suspender pressure transducer (2) converts the pressure signal that records to simulating signal in proportion, and the cable through possessing some strength and antijamming capability sends load flowmeter (1) to;
Described display screen (3) shows vehicle operating and dead weight capacity relevant information, and described relevant information comprises: current running status, delivery number of times, power shovel/dumping place number and payload capacity; Button on display screen (3) is used for browsing and changing delivery number of times, pressure transducer state, speed input state, operating personnel's numbering, rated load, power shovel number/dumping place number, display screen (3) brightness, choice of language, calendar, screen display option; When state display lamp (4) damages cisco unity malfunction, be arranged on the loudspeaker meeting automatic alarm that is positioned at display screen (3) back;
Described carriage lifting switch (8) provides the lifting signal for load flowmeter (1); When the compartment descends, output signal 24VDC; During carriage lifting, output signal is open circuit signaling;
Described speed pickup (9) provides rate signal for load flowmeter (1); This signal also is used to calculate distance and other performance data, and the calculating of distance is also based on the tire rolling radius of truck;
Described accelerator pedal sensor (10) provides signal for faster for load flowmeter (1); When depressing, output signal 24VDC; Otherwise, the output open circuit signal;
Described electric braking switch (12), service braking switch (13) and loading brake switch (11) are load flowmeter (1) provides switching signal; When electric braking, service braking or loading braking are opened, output signal 24VDC; When electric braking, service braking or loading braking were closed, output signal was open circuit signaling.
2. a kind of quarry tipper weighing device according to claim 1, it is characterized in that: described suspender pressure transducer (2) comprises left front suspender pressure transducer (201), left back suspender pressure transducer (202), right front suspender pressure transducer (203) and right back suspender pressure transducer (204).
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CN 201220647179 CN202928672U (en) | 2012-11-29 | 2012-11-29 | Mining self-unloading vehicle weighing apparatus |
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CN 201220647179 CN202928672U (en) | 2012-11-29 | 2012-11-29 | Mining self-unloading vehicle weighing apparatus |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103033244A (en) * | 2012-11-29 | 2013-04-10 | 一重集团大连设计研究院有限公司 | Weighting device and working method for mining self-discharging vehicle |
CN104751534A (en) * | 2015-03-11 | 2015-07-01 | 中国重汽集团济南动力有限公司 | GPS-based road and vehicle use information acquisition method |
CN109002421A (en) * | 2018-06-25 | 2018-12-14 | 深圳市四叶草物联网科技有限公司 | Slag-soil truck transports yardage statistical method, system and server, storage medium |
CN117553890A (en) * | 2024-01-12 | 2024-02-13 | 三一重型装备有限公司 | Dynamic weighing method and device for vehicle |
-
2012
- 2012-11-29 CN CN 201220647179 patent/CN202928672U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103033244A (en) * | 2012-11-29 | 2013-04-10 | 一重集团大连设计研究院有限公司 | Weighting device and working method for mining self-discharging vehicle |
CN104751534A (en) * | 2015-03-11 | 2015-07-01 | 中国重汽集团济南动力有限公司 | GPS-based road and vehicle use information acquisition method |
CN109002421A (en) * | 2018-06-25 | 2018-12-14 | 深圳市四叶草物联网科技有限公司 | Slag-soil truck transports yardage statistical method, system and server, storage medium |
CN109002421B (en) * | 2018-06-25 | 2023-04-18 | 深圳市四叶草物联网科技有限公司 | Muck truck transportation earth square number statistical method, muck truck transportation earth square number statistical system, muck truck transportation earth square number statistical server and storage medium |
CN117553890A (en) * | 2024-01-12 | 2024-02-13 | 三一重型装备有限公司 | Dynamic weighing method and device for vehicle |
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