CN203349915U - Automatic weighing device for off-highway dumper - Google Patents
Automatic weighing device for off-highway dumper Download PDFInfo
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- CN203349915U CN203349915U CN 201320270523 CN201320270523U CN203349915U CN 203349915 U CN203349915 U CN 203349915U CN 201320270523 CN201320270523 CN 201320270523 CN 201320270523 U CN201320270523 U CN 201320270523U CN 203349915 U CN203349915 U CN 203349915U
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- oil pressure
- weighing device
- automatic weighing
- mounted terminal
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- 238000005303 weighing Methods 0.000 title claims abstract description 20
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000004891 communication Methods 0.000 claims abstract description 4
- 239000003921 oil Substances 0.000 claims description 30
- 230000003028 elevating effect Effects 0.000 claims description 9
- 239000010727 cylinder oil Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 6
- 238000009434 installation Methods 0.000 description 4
- 101100328887 Caenorhabditis elegans col-34 gene Proteins 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012886 linear function Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The utility model discloses an automatic weighing device for an off-highway dumper. The device comprises an oil pressure sensor which is installed in a connection position of a lifting oil cylinder high-pressure pipeline of a vehicle lifting mechanism. The automatic weighing device also comprises a GPS vehicle-mounted terminal and a central monitoring platform, the GPS vehicle-mounted terminal is connected with the oil pressure sensor to acquire oil pressure of the oil cylinder in the process of lifting, and the GPS vehicle-mounted terminal is also connected with the central monitoring platform in a communication manner. Compared with a conventional detection method, the automatic weighting device for an off-highway dumper in the utility model has the characteristics of being simple in structure, convenient to mount, low in cost, reliable in operation in severe working conditions and convenient to collect load-carrying data.
Description
Technical field
The utility model relates to the haul truck field, relates in particular a kind of haul truck automatic weighing device, its be for the goods weight to haul truck added up, overload warning and device that vehicle is monitored.
Background technology
At present, traditional dumper automatic weighing system generally adopts the modes such as pressure detection, spring deflection amount detection or oleo-pneumatic suspension pressure detection of compartment to crossbeam.Traditional these methods exist that the sensor of installing is many, cost is high, fragile under severe work condition environment, poor reliability, difficult in maintenance, dead weight capacity data instrument shows, data acquisition is difficult, be not easy to add up and the defects such as monitoring vehicle difficulty.It is reported, these methods are generally only on probation in car load factory at present, not batch production, and also can't be used widely.
In view of this, the inventor, for the above-mentioned defect further investigation of existing weighting manner, has this case to produce then.
The utility model content
The purpose of this utility model is to provide a kind of haul truck automatic weighing device, and it has the characteristics such as simple in structure, easy for installation and cost is low.
In order to reach above-mentioned purpose, solution of the present utility model is:
A kind of haul truck automatic weighing device, wherein, comprise oil pressure sensor, and this oil pressure sensor is arranged on the elevating ram pressure duct junction of vehicle lifting mechanism; This automatic weighing device also comprises GPS car-mounted terminal and center monitoring platform, oil cylinder oil pressure when this GPS car-mounted terminal is connected to obtain lifting process with oil pressure sensor, and this GSP car-mounted terminal also is connected by communication with the center monitoring platform.
Further, primary processor, GPS module, GPRS module and the power-supply system for providing power supply to supply with are provided this GPS car-mounted terminal, and this primary processor is connected with oil pressure sensor, and this primary processor is connected with the GPRS module by the GPS module.
Further, this primary processor adopts NXP-LPC2378/88.
After adopting said structure, a kind of haul truck automatic weighing device that the utility model relates to, it is, in elevating ram pressure duct junction, oil pressure sensor is set, and the pressure data that the recycling oil pressure sensor detects when vehicle lifting overturns is converted into vehicle load.With respect to the traditional detection mode, the utlity model has the characteristics such as simple in structure, easy for installation, that cost is low and reliable and load-carrying data acquisition is convenient under bad working environments.
The accompanying drawing explanation
Fig. 1 is the structured flowchart that the utility model relates to a kind of haul truck automatic weighing device;
Stressed schematic diagram when Fig. 2 is vehicle lifting;
The oil pressure curve map that Fig. 3 is lifting process.
In figure:
GPS car-mounted terminal 2 primary processors 21
Power-supply system 24 center monitoring platforms 3
Elevating ram 4
Embodiment
In order further to explain the technical solution of the utility model, below by specific embodiment, the utility model is elaborated.
A kind of haul truck automatic weighing device 100 that the utility model relates to, comprise oil pressure sensor 1, this oil pressure sensor 1 is arranged on the elevating ram 4 pressure duct junctions of vehicle lifting mechanism, so can directly measure the hydraulic fluid pressure of elevating ram 4, and installation and maintenance are quite convenient.Further, as shown in Figure 1, for the data that allow oil pressure sensor 1 obtain can transmit to allow managerial personnel know as early as possible, in real time, this automatic weighing device 100 also comprises GPS car-mounted terminal 2 and center monitoring platform 3, oil cylinder oil pressure when this GPS car-mounted terminal 2 is connected to obtain lifting process with oil pressure sensor 1, this GPS car-mounted terminal 2 also is connected by communication with center monitoring platform 3.
The GPS car-mounted terminal 2 that automatic weighing device 100 adopts is the GPS equipment of a collection location, control, data acquisition, A/D input, intake input.Equipment has 10,2 tunnel precision, the analog quantity of 0～5V input and reserved analog quantity linear function (Y=aX+b) calibration equation, the direct output voltage of input pressure transmitter, and be converted into the vehicle weight data by calibrating parameters, and then transfer to the center monitoring platform 3 of main station system by GPRS network, simultaneously terminal also can external vehicle speed mileage, the sensors such as oil mass and rotating speed, some operating condition parameters of vehicle are gathered and computing.
Monitor supervision platform shows the load-carrying data of vehicle, and the load-carrying data that gather are calculated and added up, and gathering generating report forms can be for downloading and printing.Monitor supervision platform also can be to GPS car-mounted terminal 2 sending controling instructions, and upgrading and the parameter of TCP arranged etc.When overload threshold value that vehicle load surpass to be set, platform produces warning message, forms corresponding alarm logging, and the user of long-time overload is reminded, and warning maybe can be carried out vehicle oil-break and outage.
As shown in Figure 1, in the present embodiment, primary processor 21, GPS module 22, GPRS module 23 and the power-supply system 24 for providing power supply to supply with are provided this GPS car-mounted terminal 2, this primary processor 21 is connected with oil pressure sensor 1, and this primary processor 21 is connected with GPRS module 23 by GPS module 22.This primary processor 21 specifically adopts NXP-LPC2378/88.
As shown in Figure 2, wherein:
Dead weight capacity: G;
Lifting thrust: F=P*S;
At the uniform velocity lifting the initial segment 2. (see figure 3) have:
F*L1=G*L2
: G=(F*L1)/L2
=P*(S*L1/L2)
So: dead weight capacity G=P*K(lifting coefficient), K=(S*L1/L2);
In sum, the dead weight capacity of vehicle is directly proportional to the elevating ram oil pressure, detect the elevating ram oil pressure and get final product the dead weight capacity that indirect calculation goes out vehicle, pressure curve (see figure 3) by lifting process can be found out, the pressure curve of oil cylinder lifting process is divided into 3 stages: the 1. initial accelerating sections of lifting, 2. at the uniform velocity lifting the initial segment, 3. lifting subsequent segment.
Load-carrying need to be measured is the 2. oil cylinder working-pressure of section, be that the oil cylinder extension elongation is when 10～20cm, lifting device has completed lifting and has accelerated to enter at the uniform velocity lifting state, now compartment is in the relative level state, pitch angle is to K(lifting coefficient) error effect little, the oil cylinder working-pressure P value of now measuring can reflect load condition indirectly.Equipment can continuous coverage (sampling rate 16 points/per second) oil cylinder pressure, the decomposition pressure curve is also isolated 2. section curve from curve, computes weighted to obtain the P value that error is less.
Like this, a kind of haul truck automatic weighing device 100 that the utility model relates to, it is, in elevating ram pressure duct junction, oil pressure sensor 1 is set, and the pressure data that recycling oil pressure sensor 1 detects when vehicle lifting overturns is converted into vehicle load.With respect to the traditional detection mode, the utlity model has the characteristics such as simple in structure, easy for installation, that cost is low and reliable and load-carrying data acquisition is convenient under bad working environments.
Above-described embodiment and graphic and non-limiting product form of the present utility model and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not breaking away from patent category of the present utility model.
Claims (3)
1. a haul truck automatic weighing device, is characterized in that, comprises oil pressure sensor, and this oil pressure sensor is arranged on the elevating ram pressure duct junction of vehicle lifting mechanism; This automatic weighing device also comprises GPS car-mounted terminal and center monitoring platform, oil cylinder oil pressure when this GPS car-mounted terminal is connected to obtain lifting process with oil pressure sensor, and this GPS car-mounted terminal also is connected by communication with the center monitoring platform.
2. a kind of haul truck automatic weighing device as claimed in claim 1, it is characterized in that, primary processor, GPS module, GPRS module and the power-supply system for providing power supply to supply with are provided this GPS car-mounted terminal, this primary processor is connected with oil pressure sensor, and this primary processor is connected with the GPRS module by the GPS module.
3. a kind of haul truck automatic weighing device as claimed in claim 2, is characterized in that, this primary processor adopts NXP-LPC2378/88.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320270523 CN203349915U (en) | 2013-05-17 | 2013-05-17 | Automatic weighing device for off-highway dumper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320270523 CN203349915U (en) | 2013-05-17 | 2013-05-17 | Automatic weighing device for off-highway dumper |
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| Publication Number | Publication Date |
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| CN203349915U true CN203349915U (en) | 2013-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320270523 Expired - Fee Related CN203349915U (en) | 2013-05-17 | 2013-05-17 | Automatic weighing device for off-highway dumper |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105841786A (en) * | 2016-04-26 | 2016-08-10 | 重庆望江工业有限公司 | Dump truck vehicle automatic metering system |
| CN109624845A (en) * | 2019-01-07 | 2019-04-16 | 西安正昌电子股份有限公司 | A kind of Tipper Lifting safety monitoring device and method |
| CN110646072A (en) * | 2019-09-29 | 2020-01-03 | 武汉依迅电子信息技术有限公司 | Construction vehicle load measuring method and device |
| CN110844852A (en) * | 2019-11-26 | 2020-02-28 | 北谷电子有限公司上海分公司 | Scissor aerial work platform and method for automatically remotely and virtually realizing full-load calibration curve |
| CN111452713A (en) * | 2020-04-17 | 2020-07-28 | 上海华兴数字科技有限公司 | Goods weighing method, device, equipment and storage medium |
| CN112477877A (en) * | 2019-09-11 | 2021-03-12 | 北汽福田汽车股份有限公司 | Method and device for acquiring vehicle load, storage medium and vehicle |
-
2013
- 2013-05-17 CN CN 201320270523 patent/CN203349915U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105841786A (en) * | 2016-04-26 | 2016-08-10 | 重庆望江工业有限公司 | Dump truck vehicle automatic metering system |
| CN109624845A (en) * | 2019-01-07 | 2019-04-16 | 西安正昌电子股份有限公司 | A kind of Tipper Lifting safety monitoring device and method |
| CN112477877A (en) * | 2019-09-11 | 2021-03-12 | 北汽福田汽车股份有限公司 | Method and device for acquiring vehicle load, storage medium and vehicle |
| CN112477877B (en) * | 2019-09-11 | 2022-03-04 | 北汽福田汽车股份有限公司 | Method and device for acquiring vehicle load, storage medium and vehicle |
| CN110646072A (en) * | 2019-09-29 | 2020-01-03 | 武汉依迅电子信息技术有限公司 | Construction vehicle load measuring method and device |
| CN110844852A (en) * | 2019-11-26 | 2020-02-28 | 北谷电子有限公司上海分公司 | Scissor aerial work platform and method for automatically remotely and virtually realizing full-load calibration curve |
| CN111452713A (en) * | 2020-04-17 | 2020-07-28 | 上海华兴数字科技有限公司 | Goods weighing method, device, equipment and storage medium |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131218 Termination date: 20180517 |