CN202922667U - Multi-tool gap-adjustable foaming sponge forming device - Google Patents
Multi-tool gap-adjustable foaming sponge forming device Download PDFInfo
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- CN202922667U CN202922667U CN 201220552728 CN201220552728U CN202922667U CN 202922667 U CN202922667 U CN 202922667U CN 201220552728 CN201220552728 CN 201220552728 CN 201220552728 U CN201220552728 U CN 201220552728U CN 202922667 U CN202922667 U CN 202922667U
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- foam sponge
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- spacing
- multitool
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Abstract
The utility model discloses a multi-tool gap-adjustable foaming sponge forming device which comprises a base, a support guide rail is fixedly arranged on the base, an adjustable tool frame which is driven by a driving device to conduct longitudinal reciprocating motion is movably arranged on the support guide rail, and a material arranging working platform which forms relative motion with the adjustable tool frame is arranged on the base. In use, gaps among blade components are adjusted according to the design, the position of a material limiting frame, away from the feeding direction, on a transverse sliding groove of the working platform is adjusted, so that a material blocking plate above the material limiting frame limits the material feeding depth of foaming sponge blank. According to the requirements of joint-cutting depth, the position of a second limiting nut on a guide rod is adjusted, and therefore, the distance between the lower ends of blades and the upper surface of the material arranging working platform is ensured, so that foaming sponge with the booked joint-cutting depth is obtained. The multi-tool gap-adjustable foaming sponge forming device is small in structure, can be machined in a batch mode, and has the booked joint-cutting depth, and machining length of the foaming sponge, and width and depth of the joint-cutting gap of sponge can be adjusted and changed according to actual needs.
Description
Technical field
The present invention relates to a kind of shaped device of foam sponge, particularly the adjustable foam sponge shaped device of a kind of multitool spacing.
Background technology
At present, the composite development is rapid, and material properties constantly develops, and purposes is increasingly extensive.Composite is made part because of the advantage such as lighter, firmer, corrosion-resistant, is successfully applied to multiple fields, and these composite material parts have also proposed Secretary to process technology.Composite kind analogy metal material is more extensive, and the variety classes composite processing is not identical yet.Different from metal processing, it is not to generate by shearing as most metals that the composite processing cutting edge produces smear metal, but removes unnecessary composite by fractureing, and is usually to cut off resin and broken fibres material in process.Therefore, the composite processing processing method of need to reappraising, the design processing unit (plant) is worked out new processing technology.
Foam sponge is a kind of common polymer composite, and the advantage such as, high resilience soft because of light weight is widely used in the fields such as auto industry.At present, for different size foam sponge composite, various special-purpose foaming sponge processing unit (plant)s occur.These foam sponge processing unit (plant)s, due to the self structure characteristics, as fixing in blade bad, be subject to drive mechanism vibration effect etc., often cause processing post-foaming sponge joint-cutting spacing width and the degree of depth uneven, reduce foam sponge moulding qualification rate.And the foam sponge processing unit (plant) of employing Numeric Control Technology, although reduced a large amount of workman's duplications of labour, equipment cost is too high, maintenance difficulty is too large, comparatively complicated to cutting width and depth adjustment operation, accuracy is very difficult to be controlled, and causes a lot of difficulties for actual long-term lasting processing in enormous quantities.
Chinese patent 201020543006.0 provides a kind of foaming sponge shearing cutter, but the spacing of this cutter is difficult for regulating, and adopt the processing mode of punching press, usually can only be used for fully foam sponge being cut off, be not suitable for and cut the occasion of certain depth joint-cutting on foam sponge.
201020553345.7 1 kinds of foaming sponge stick cutting processing devices of Chinese patent, adopt the mode of heating wire that foam sponge is cut, the problem that exists is, because foam sponge is inflammable, there is potential safety hazard in this processing mode, and this processing mode also can affect the machined surface of foam sponge.
Summary of the invention
Technical problem to be solved by this invention is to provide the adjustable foam sponge shaped device of a kind of multitool spacing, meets to be used for cutting out the foam sponge of setting specification and the joint-cutting degree of depth, and easy and simple to handle, and equipment cost is not high.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: the adjustable foam sponge shaped device of a kind of multitool spacing, comprise base, supporting guide is fixedly mounted on base, drive vertical reciprocating adjustable turning head by drive unit and be movably arranged on supporting guide, also be provided with the charging workbench that forms vertical move toward one another with adjustable turning head on base.
In described adjustable turning head, sliding carriage two ends are equipped with front rest and back tool rest, and front rest is provided with the connecting portion that is connected with drive unit;
Front rest and back tool rest are provided with horizontal slotted eye, and at least one blade assembly by being arranged in horizontal slotted eye with adjusting the movable adjusting of pawl.
The adjustment chi also is installed on described back tool rest.
In described blade assembly, the blade two ends by bearing pin and the first fork-shaped termination be connected the fork-shaped termination and be connected, described the first fork-shaped termination has a spacing termination that is used for limiting the blade assembly axial location, and described the second fork-shaped termination is provided with external screw thread, is used for being connected with stop nut.
In described supporting guide, guide rail bracket is mounted in pairs on base, and guide rail bracket is provided with a plurality of for the guide rail bracket guide posts to adjustable turning head guiding, the guide roller that described guide rail bracket top coordinates with adjustable turning head.
In described charging workbench, hoisting platform is slidably mounted on spring guide by the bending extension of four jiaos, and described hoisting platform is provided with at least one material position-limited rack.
In described spring guide, spring housing is on guide post, spring is positioned at the below of the bending extension of hoisting platform, the top of bending extension is equipped with for the second stop nut that limits depth of cut, the moulding control handle is movably arranged on guide post by the guide pin bushing of four jiaos, and the top of guide pin bushing is equipped with the first stop nut.
Described hoisting platform is provided with the workbench horizontal concrete chute, a plurality of material position-limited racks are slidably mounted in the workbench horizontal concrete chute, in described material position-limited rack, crane is arranged in the workbench horizontal concrete chute opposite to each other, crane is provided with the vertical lifting groove, the lifter plate two ends are arranged in the vertical lifting groove and are connected with lifting screw, and lifter plate is provided with the longitudinal spacing groove, and the longitudinal spacing bar is slidably mounted in the longitudinal spacing groove.
Be positioned at the striker plate that also is provided with on the material position-limited rack away from feedstock direction for limiting the charging degree of depth.
A kind of method that adopts above-mentioned device shaping foam sponge comprises the following steps:
One, whole device is installed, is regulated spacing between each blade assembly according to designing requirement;
Two, according to foam sponge stock width and height dimension, adjust the height of lifter plate on the material position-limited rack and the position of longitudinal spacing bar, so that block the foam sponge stock, adjustment away from the material position-limited rack of feedstock direction in the position of workbench horizontal concrete chute, so that the striker plate on it limits the charging degree of depth of foam sponge stock;
Three, according to the joint-cutting depth requirements, adjust the position of the second stop nut on guide post, thereby determine the distance of blade lower end and charging worktable upper surface;
Five, press the compacted under control handle, the charging workbench moves downward, at the charging workbench foam sponge stock of packing into, until the foam sponge stock withstands striker plate, start drive unit, drive adjustable turning head and move back and forth, unclamp the moulding control handle, the charging workbench moves upward, and adjustable turning head cutting foam sponge stock is until form the joint-cutting of subscribing the degree of depth;
Obtain having the foam sponge of subscribing the joint-cutting degree of depth after discharging.
The adjustable foam sponge shaped device of a kind of multitool spacing provided by the invention provides a kind of structure small and exquisite, can batch machining has the shaped device of the foam sponge of subscribing the joint-cutting degree of depth.Foam sponge processing length, sponge joint-cutting spacing width and the degree of depth all can be regulated change according to actual needs, and foam sponge or class foam sponge forming materials are had practical significance.Forming method of the present invention is simple, and is easy to operate, is applicable to mold the foam sponge that difference requires the specification shape, has society generalization and is worth and the Economic Application prospect.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples:
Fig. 1 is the overall structure schematic diagram of apparatus of the present invention.
Fig. 2 is the structural representation of adjustable turning head in the present invention.
Fig. 3 is the structural representation of blade assembly in the present invention.
Fig. 4 is the structural representation of supporting guide in the present invention.
Fig. 5 is the structural representation of charging workbench in the present invention.
Fig. 6 is the structural representation of material position-limited rack in the present invention.
Fig. 7 is away from the structural representation of the material position-limited rack of feed end in the present invention.
Fig. 8 is the structural representation of moulding control handle in the present invention.
Fig. 9 be the present invention add man-hour blade space and the height schematic diagram.
in figure: adjustable turning head 1, blade assembly 11, the first fork-shaped termination 111, blade 112, the second fork-shaped termination 113, connecting portion 12, front rest 13, sliding carriage 14, back tool rest 15, adjust pawl 16, adjust chi 17, horizontal slotted eye 18, supporting guide 2, guide rail bracket 21, guide rail bracket guide post 22, guide roller 23, spring guide 3, the first stop nut 31, guide post 32, the second stop nut 33, spring 34, charging workbench 4, material position-limited rack 41, lifting screw 411, crane 412, vertical lifting groove 413, lifter plate 414, longitudinal spacing bar 415, longitudinal spacing groove 416, striker plate 417, workbench horizontal concrete chute 42, hoisting platform 43, bending extension 44, moulding control handle 5, guide pin bushing 51, drive unit 6, base 7.
The specific embodiment
In Fig. 1, the adjustable foam sponge shaped device of a kind of multitool spacing, comprise base 7, supporting guide 2 is fixedly mounted on base 7, drive vertical reciprocating adjustable turning head 1 by drive unit 6 and be movably arranged on supporting guide 2, also be provided with the charging workbench 4 that forms move toward one another with adjustable turning head 1 on base 7.Drive unit in this example adopts by motor-driven slider-crank mechanism, it is also feasible adopting air motor driving crank slide block mechanism, in Fig. 1, crank in slider-crank mechanism is connected with motor, one end and the crank of connecting rod are hinged, and the connecting portion 12 on the other end of connecting rod and adjustable turning head 1 is hinged.The reciprocating motion that rotarily drives adjustable turning head 1 by motor or motor.Optionally, it is also feasible directly adopting reciprocating cylinder or oscillator to drive adjustable turning head 1 reciprocating motion herein.Oscillator herein refers to be arranged on the motor with eccentric block of adjustable turning head 1 front or rear side.
Described orientation in this example be lower right side in Fig. 1 as the place ahead, opposite side is the rear, the lower-left side is left, opposite side is right-hand, the top of Fig. 1 is the top.The left and right is to being horizontal direction, and front and back are to being longitudinal direction, and upward and downward is vertical direction.
In Fig. 2, for ease of observing, accompanying drawing 2 has been rotated 180 ° around Z axis, in described adjustable turning head 1, sliding carriage 14 two ends are equipped with front rest 13 and back tool rest 15, and front rest 13 is provided with the connecting portion 12 that is connected with drive unit 6;
In Fig. 3, in described blade assembly 11, blade 112 two ends by bearing pin and the first fork-shaped termination 111 be connected fork-shaped termination 113 and be connected, described the first fork-shaped termination 111 has a spacing termination that is used for limiting blade assembly 11 axial locations, described the second fork-shaped termination 113 is provided with external screw thread, be used for being connected with stop nut, blade assembly 11 passes the horizontal slotted eye 18 of front rest 13 and back tool rest 15 and adjusts pawl 16, be connected with stop nut, after screwing stop nut, blade assembly 11 can be arranged between front rest 13 and back tool rest 15.
When a plurality of blade assembly 11 is installed, the spacing that can regulate each blade assembly 11 in the position in horizontal slotted eye 18 by adjusting each blade assembly 11, as shown in Figure 9, thus the cutting width W between adjustable blade 112.
Also be equipped with on described back tool rest 15 and adjust chi 17.The adjustment chi that arranges is convenient to control the developed width between blade assembly 11, on adjustment chi 17, a plurality of grooves is set, and for example the groove of 1mm spacing, accurately be limited to the 1mm level thereby the spacing between blade assembly 11 is regulated.
In Fig. 4, in described supporting guide 2, guide rail bracket 21 is mounted in pairs on base 7, and guide rail bracket 21 is provided with a plurality of guide rail bracket guide posts 22 for giving adjustable turning head 1 guiding, the guide roller 23 that described guide rail bracket 21 tops coordinate with adjustable turning head 1.In this example, the sliding carriage of adjustable turning head 1 14 forms with guide roller 23 and is slidably matched, and guide rail bracket guide post 22 and catch mounted thereto are used for movement limit with sliding carriage 14 in straight reciprocating motion.
In Fig. 5, in described charging workbench 4, hoisting platform 43 is slidably mounted on spring guide 3 by the bending extension 44 of four jiaos, and described hoisting platform 43 is provided with at least one material position-limited rack 41.
In Fig. 5, in described spring guide 3, spring 34 is enclosed within on guide post 32, spring 34 is positioned at the below of the bending extension 44 of hoisting platform 43, the top of bending extension 44 is equipped with for the second stop nut 33 that limits depth of cut, and under the effect of spring 34, charging workbench 4 is tending towards moving upward, its up position is limited by the second stop nut 33, thereby is used for the distance between adjustable blade 112 and charging workbench 4 upper surfaces.Moulding control handle 5 is movably arranged on guide post 32 by the guide pin bushing 51 of four jiaos, and the top of guide pin bushing 51 is equipped with the first stop nut 31, and spacing by 31 of the first stop nuts, and the internal diameter of guide pin bushing 51 is slightly larger than the external diameter of the second stop nut 33.In the scheme of optimizing, the second stop nut 33 adopts the outer surface of smooth and round shape to form with the endoporus with guide pin bushing 51 and is slidably matched.
As having illustrated, how to realize preference forming with adjustable turning head 1 function of the charging workbench 4 of move toward one another in this example take manual and spring.But, those skilled in the art should know, can also adopt such as all driving charging workbench 4 by the pinion and rack of motor-driven gear driven gear rack elevating, the vertical mechanisms such as cylinder that arrange and realize vertical motion along guide post 32, form the function of move toward one another to realize charging workbench 4 and adjustable turning head 1.
In Fig. 6, described hoisting platform 43 is provided with workbench horizontal concrete chute 42, in the scheme of optimizing, a plurality of material position-limited racks 41 are slidably mounted in workbench horizontal concrete chute 42, in described material position-limited rack 41, crane 412 is arranged in workbench horizontal concrete chute 42 opposite to each other, crane 412 is provided with vertical lifting groove 413, lifter plate 414 two ends are arranged in vertical lifting groove 413 and are connected with lifting screw 411, and rotation and lifting screw rod 411 is used for regulating the height of lifter plate 414 to adapt to the height of foam sponge stock.
In Fig. 5 and Fig. 6, also be provided with the cannelure that is connected with workbench horizontal concrete chute 42 in this example, to be used for installing the crane 412 of material position-limited rack 41.It is also feasible that the mode that employing is processed as groove with workbench horizontal concrete chute 42 is installed.
In Fig. 7, in the scheme of optimization, be positioned at the striker plate 417 that also is provided with on the material position-limited rack 41 away from feedstock direction for limiting the charging degree of depth.Namely work as charging until blocked by striker plate 417, can control easily the degree of depth of charging.
A kind of method that adopts above-mentioned device shaping foam sponge comprises the following steps:
One, as shown in Fig. 1-8, whole device is installed, in Fig. 9, regulate spacing between each blade assembly 11 and the rightest blade assembly 11 and the distance between striker plate 417 according to designing requirement; The spacing W shown in figure for example.
Two, according to foam sponge stock width and height dimension, adjust the height of lifter plate 414 on material position-limited rack 41 and the position of longitudinal spacing bar 415, as shown in Fig. 5-7, so that block the foam sponge stock, adjustment away from the material position-limited rack 41 of feedstock direction in the position of workbench horizontal concrete chute 42, so that the striker plate 417 on it limits the charging degree of depth of foam sponge stocks;
Three, according to the joint-cutting depth requirements, adjust the position of the second stop nut 33 on guide post 32, thereby determine the distance H of blade 112 lower ends and charging workbench 4 upper surfaces, as shown in Figure 9; Blade 112 lower ends on common leftmost blade assembly 11 are zero with the distance of charging workbench 4 upper surfaces, at feed end, the foam sponge stock is cut off being used for, take the foam sponge length that obtains as figure in the length shown in L.Certainly as required, the distance that blade 112 lower ends on each blade assembly 11 and workbench 4 upper surfaces of feeding are set is zero, is also feasible the foam sponge stock is cut into multistage.In further improving, as required, by the blade 112 that differing heights is set, so that blade 112 lower ends are all not identical with the distance H of charging workbench 4 upper surfaces, namely the degree of depth of each joint-cutting is all not identical is also feasible.
five, press compacted under control handle 5, guide pin bushing 51 drives charging workbench 4 and moves downward, until charging workbench 4 touches base 7, in each material position-limited rack 41 on charging workbench 4, the foam sponge stock of packing in the space that gets stuck that is namely formed by lifter plate 414 and longitudinal spacing bar 415, until the foam sponge stock withstands striker plate 417, start drive unit 6, driving adjustable turning head 1 moves back and forth, unclamp moulding control handle 5, charging workbench 4 moves upward under the effect of spring 34, adjustable turning head 1 cutting foam sponge stock, until form the joint-cutting of subscribing the degree of depth, obtain having the foam sponge of subscribing the joint-cutting degree of depth after discharging.
To sum up, after foam sponge forming method provided by the invention can change the spacing of the processing length of foam sponge, adjacent foam sponge joint-cutting and cut foam sponge, the degree of depth of joint-cutting, mold the foam sponge that different length, height and width specifications require.
Although with instantiation, the adjustable foam sponge shaped device of multitool spacing of the present invention is illustrated by reference to the accompanying drawings; it will be understood by those skilled in the art that; disclosed concrete scheme should not be considered as for restriction of the present invention; under the prerequisite of the principle disclosed without prejudice to the present invention and design; can carry out various changes and distortion to such scheme, such change is included in the protection domain that claims of the present invention limit.
Claims (9)
1. adjustable foam sponge shaped device of multitool spacing, comprise base (7), it is characterized in that: supporting guide (2) is fixedly mounted on base (7), drive vertical reciprocating adjustable turning head (1) by drive unit (6) and be movably arranged on supporting guide (2), also be provided with on base (7) with adjustable turning head (1) and form the charging workbench (4) that moves both vertically.
2. the adjustable foam sponge shaped device of a kind of multitool spacing according to claim 1, it is characterized in that: in described adjustable turning head (1), sliding carriage (14) two ends are equipped with front rest (13) and back tool rest (15), and front rest (13) is provided with the connecting portion (12) that is connected with drive unit (6);
Front rest (13) and back tool rest (15) are provided with horizontal slotted eye (18), and at least one blade assembly (11) by being arranged in horizontal slotted eye (18) with adjusting the movable adjusting of pawl (16).
3. the adjustable foam sponge shaped device of a kind of multitool spacing according to claim 2, is characterized in that: also be equipped with on described back tool rest (15) and adjust chi (17).
4. according to claim 2 or 3 adjustable foam sponge shaped devices of described a kind of multitool spacing, it is characterized in that: in described blade assembly (11), blade (112) two ends by bearing pin and the first fork-shaped termination (111) be connected fork-shaped termination (113) and be connected, described the first fork-shaped termination (111) has one for the spacing termination that limits blade assembly (11) axial location, described the second fork-shaped termination (113) is provided with external screw thread, is used for being connected with stop nut.
5. the adjustable foam sponge shaped device of a kind of multitool spacing according to claim 1, it is characterized in that: in described supporting guide (2), guide rail bracket (21) is mounted in pairs on base (7), guide rail bracket (21) is provided with a plurality of guide rail bracket guide posts (22) for giving adjustable turning head (1) guiding, the guide roller (23) that described guide rail bracket (21) top coordinates with adjustable turning head (1).
6. the adjustable foam sponge shaped device of a kind of multitool spacing according to claim 1, it is characterized in that: in described charging workbench (4), hoisting platform (43) is slidably mounted on spring guide (3) by the bending extension (44) of four jiaos, and described hoisting platform (43) is provided with at least one material position-limited rack (41).
7. the adjustable foam sponge shaped device of a kind of multitool spacing according to claim 6, it is characterized in that: in described spring guide (3), spring (34) is enclosed within on guide post (32), spring (34) is positioned at the below of the bending extension (44) of hoisting platform (43), the top of bending extension (44) is equipped with for the second stop nut (33) that limits depth of cut, moulding control handle (5) is movably arranged on guide post (32) by the guide pin bushing (51) of four jiaos, and the top of guide pin bushing (51) is equipped with the first stop nut (31).
8. the adjustable foam sponge shaped device of a kind of multitool spacing according to claim 6, it is characterized in that: described hoisting platform (43) is provided with workbench horizontal concrete chute (42), a plurality of material position-limited racks (41) are slidably mounted in workbench horizontal concrete chute (42), in described material position-limited rack (41), crane (412) is arranged in workbench horizontal concrete chute (42) opposite to each other, crane (412) is provided with vertical lifting groove (413), lifter plate (414) two ends are arranged in vertical lifting groove (413) and are connected with lifting screw (411), lifter plate (414) is provided with longitudinal spacing groove (416), longitudinal spacing bar (415) is slidably mounted in longitudinal spacing groove (416).
9. the adjustable foam sponge shaped device of a kind of multitool spacing according to claim 6, is characterized in that: be positioned at the striker plate (417) that also is provided with on the material position-limited rack (41) away from feedstock direction for limiting the charging degree of depth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220552728 CN202922667U (en) | 2012-10-26 | 2012-10-26 | Multi-tool gap-adjustable foaming sponge forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220552728 CN202922667U (en) | 2012-10-26 | 2012-10-26 | Multi-tool gap-adjustable foaming sponge forming device |
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| Publication Number | Publication Date |
|---|---|
| CN202922667U true CN202922667U (en) | 2013-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220552728 Expired - Fee Related CN202922667U (en) | 2012-10-26 | 2012-10-26 | Multi-tool gap-adjustable foaming sponge forming device |
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| CN (1) | CN202922667U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909737A (en) * | 2012-10-26 | 2013-02-06 | 三峡大学 | Multi-bade spacing-adjustable sponge foam forming device and forming method |
| CN104191445A (en) * | 2014-07-25 | 2014-12-10 | 宁国中辰密封件有限公司 | Discharge port baffle mechanism of hob cutting machine |
-
2012
- 2012-10-26 CN CN 201220552728 patent/CN202922667U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909737A (en) * | 2012-10-26 | 2013-02-06 | 三峡大学 | Multi-bade spacing-adjustable sponge foam forming device and forming method |
| CN102909737B (en) * | 2012-10-26 | 2014-12-10 | 三峡大学 | Multi-bade spacing-adjustable sponge foam forming device and forming method |
| CN104191445A (en) * | 2014-07-25 | 2014-12-10 | 宁国中辰密封件有限公司 | Discharge port baffle mechanism of hob cutting machine |
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| C14 | Grant of patent or utility model | ||
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| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130508 Termination date: 20131026 |