CN202918962U - Industrial electromagnetic induction heated roller water-removing machine - Google Patents
Industrial electromagnetic induction heated roller water-removing machine Download PDFInfo
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- CN202918962U CN202918962U CN 201220690071 CN201220690071U CN202918962U CN 202918962 U CN202918962 U CN 202918962U CN 201220690071 CN201220690071 CN 201220690071 CN 201220690071 U CN201220690071 U CN 201220690071U CN 202918962 U CN202918962 U CN 202918962U
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Abstract
The utility model discloses an industrial electromagnetic induction heated roller water-removing machine comprising a frame, a roller, an induction coil, an induction heating main machine and a motor, wherein the frame is provided with a riding wheel for supporting the roller; the riding wheel is connected with the motor; and the roller is orderly provided with a preheating area, a heating area, a constant temperature area and a low temperature area from an inlet to an outlet. The industrial electromagnetic induction heated roller water-removing machine is simple in structure, rapid to heat and small in energy consumption, is heated by the induction coil, and saves 35-70% of electric charge compared with the conventional heating coil; and the surface temperature of the induction coil is low, so that the temperature of a workshop is reduced, so as to improve the work environment. Therefore, the industrial electromagnetic induction heated roller water-removing machine is simple and convenient to operate, and has environment-friendly, energy-saving, intelligent, efficient and stable effects. The roller on a mechanism is divided into a plurality of segments of areas; and each segment of area is heated by different temperatures. Therefore, the quality and the greenness of tea are improved.
Description
Technical field
The utility model relates to a kind of tealeaves treatment facility, especially a kind of industrial electromagnetic induction heated roller green-keeping machine.
Background technology
Cylinder heating-up temperature on roller fixation machine is all identical at present, the spacing size that is adjacent heater coil on cylinder is identical, like this in the process of Tea Processing, leafiness enter can occur in cylinder sticking, scorch, the phenomenon such as tealeaves distortion occurs, and had a strong impact on the quality of tealeaves.And be to adopt heater coil to be wrapped on cylinder mostly on present cylinder, this mode of heating energy consumption is large, generates heat slower, and is also wayward to temperature, affects the crudy of tealeaves.
Summary of the invention
The utility model will solve the shortcoming of above-mentioned prior art, and a kind of industrial electromagnetic induction heated roller green-keeping machine of coil heats is provided, and heating is fast, and energy consumption is little, has improved quality and the green degree of tealeaves.
The utility model solves the technical scheme that its technical problem adopts: this industrial electromagnetic induction heated roller green-keeping machine, comprise frame, cylinder, induction coil, eddy-current heating main frame and motor, frame is provided with the support roller of back-up roller, support roller connects motor, and its intermediate roll is provided with preheating zone, the thermal treatment zone, flat-temperature zone and low-temperature space successively by import to outlet.Wherein the eddy-current heating main frame is used for output current and controls the induction coil heating, and wherein the preheating zone has uniform temperature, avoids leafiness to stick on inner wall of rotary drum; The effect of green removing in high temperature shaping is mainly played in the thermal treatment zone to leafiness, so temperature is higher, after leafiness is through the thermal treatment zone, had certain heat on leafiness, therefore reduce the temperature of cylinder in the flat-temperature zone, make leafiness keep constant temperature in this zone, to the complete effect of shaping of the constant temperature of leafiness; And do not heat at low-temperature space, but owing to having uniform temperature through heating on the flat-temperature zone, the heat on the flat-temperature zone is delivered to low-temperature space by drum segment, makes the temperature that is keeping lower on low-temperature space, to the effect of the low temperature shaping of leafiness.
Wherein the spacing of the adjacent induction coil on the preheating zone is greater than the spacing of the adjacent induction coil on the thermal treatment zone, and the spacing of the adjacent induction coil on the flat-temperature zone is greater than the spacing of the adjacent induction coil on the thermal treatment zone, and low-temperature space is not provided with induction coil.Control temperature height in regional by the spacing size of induction coil, the temperature of regional is different, and is required according to the processing temperature on the tealeaves different phase, regulates the temperature of regional, makes the better tealeaves of quality.
Wherein preheating zone length is 20cm～40cm, and on the preheating zone, the spacing of adjacent induction coil is 8cm～12cm.This zone avoids leafiness to stick on inner wall of rotary drum.
Wherein thermal treatment zone length is 100cm～140cm, and on the thermal treatment zone, the spacing of adjacent induction coil is 5cm～8cm.This zone has the effect of green removing in high temperature shaping to leafiness.
Wherein flat-temperature zone length is 180cm～230cm, and on the flat-temperature zone, the spacing of adjacent induction coil becomes thin gradually by import to outlet, and the spacing of adjacent induction coil changes to 25cm gradually by 6cm.This zone has the complete effect of shaping of constant temperature to leafiness.
Wherein low-temperature space length is 30cm～60cm.This zone approaches outlet, with the heat of coming from flat-temperature zone heat conduction, makes low-temperature space have uniform temperature on cylinder wall, has avoided heating long and scorch leafiness, also leafiness is had the effect of low temperature shaping simultaneously.
The import department of cylinder is provided with feed hopper.Be convenient to like this leafiness is put into cylinder.
The outside of cylinder is provided with the insulation asbestos layer, and wherein induction coil is wrapped in outside the insulation asbestos layer.The thickness that wherein is incubated asbestos layer is 2cm～2.5cm.The insulation asbestos layer has the effect of insulation, and it is outer better to the heating effect of cylinder that induction coil is wrapped in the insulation asbestos, avoids simultaneously induction coil to burn out.Be wrapped with layer of glass cloth at the insulation asbestos layer, make asbestos be wrapped in cylinder outer wall more firm, then induction coil is wrapped in outside glass fabric.
On the inlet end face of cylinder, conducting slip ring is installed, wherein induction coil is connected on conducting slip ring, and is provided with the carbon brush that contacts with conducting slip ring on frame, and carbon brush connects the eddy-current heating main frame.
Its intermediate roll is provided with the duct ring that is placed on support roller.
Wherein motor is provided with the protective cover shell outward.
The effect that the utility model is useful is: the utility model is simple in structure, the heating of employing induction coil, not only heating is fast, energy consumption is little, than traditional heating coil power cost saving 35～70%, and the surface temperature of induction coil is low, the workshop temperature is reduced, thereby improved working environment, simple to operation, have environmental protection, energy-conservation, intelligent, efficient and stable effect, the cylinder in this mechanism is divided into the multistage zone, different temperatures ground heating is adopted in each section zone, has improved quality and the green degree of tealeaves.
Description of drawings
Fig. 1 is perspective view of the present utility model.
Description of reference numerals: frame 1, cylinder 2, insulation asbestos layer 3, support roller 4, induction coil 5, conducting slip ring 6, carbon brush 7, eddy-current heating main frame 8, feed hopper 9, motor 10, protection case 11, duct ring 12.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing:
With reference to accompanying drawing: this industrial electromagnetic induction heated roller green-keeping machine; comprise frame 1, cylinder 2, induction coil 5, eddy-current heating main frame 8 and motor 10; the import department of cylinder 2 is provided with feed hopper 9; frame 1 is provided with the support roller 4 of back-up roller 2; support roller 4 connects motor 10; the outer protective cover shell 11 that is provided with of motor 10, its intermediate roll 2 is provided with preheating zone a, thermal treatment zone b, flat-temperature zone c and low-temperature space d successively by import to outlet.Wherein the spacing of the adjacent induction coil 5 on a of preheating zone is greater than the spacing of the adjacent induction coil 5 on the b of the thermal treatment zone, the spacing of the adjacent induction coil 5 on flat-temperature zone c is greater than the spacing of the adjacent induction coil 5 on the b of the thermal treatment zone, and low-temperature space d is not provided with induction coil 5.The temperature of preheating zone a is lower, avoid leafiness to stick on cylinder 2 inwalls, thermal treatment zone b mainly plays the effect of green removing in high temperature shaping to leafiness, therefore temperature is higher, through after high-temperature heating district b, then through flat-temperature zone c, make leafiness have the complete effect of shaping of constant temperature at flat-temperature zone c when leafiness, and do not heat in the exit of cylinder 2, keep the effect to the low temperature shaping of leafiness.
Wherein a length in preheating zone is 20cm～40cm, and on the preheating zone, the spacing of adjacent induction coil 5 is 8cm～12cm; Thermal treatment zone b length is 100cm～140cm, and on the thermal treatment zone, the spacing of adjacent induction coil 5 is 5cm～8cm; Flat-temperature zone c length is 180cm～230cm, and on the flat-temperature zone, the spacing of adjacent induction coil 5 becomes thin gradually by import to outlet, and the spacing of adjacent induction coil 5 changes to 25cm gradually by 6cm; Low-temperature space d length is 30cm～60cm.
The outside of its intermediate roll 3 is provided with insulation asbestos layer 3, and wherein induction coil 5 is wrapped in insulation asbestos layer 3 outsides.The thickness that wherein is incubated asbestos layer 3 is 2cm～2.5cm.Insulation asbestos layer 3 has the effect of insulation, and it is better that induction coil 5 is wrapped in the outer heating effect to cylinder 2 of insulation asbestos layer 3, avoids simultaneously induction coil 5 to burn out.Be wrapped with layer of glass cloth at insulation asbestos layer 3, make insulation asbestos layer 3 be wrapped in cylinder 2 outer walls more firm, then induction coil 5 is wrapped in outside glass fabric.Conducting slip ring 6 is installed on the inlet end face of cylinder 2, and wherein induction coil 5 is connected on conducting slip ring 6, and is provided with the carbon brush 7 that contacts with conducting slip ring 6 on frame 1, and carbon brush 7 connects eddy-current heating main frame 8.Its intermediate roll 2 is provided with the duct ring 12 that is placed on support roller 4.
Although the utility model illustrates and describes by the reference preferred embodiment,, those skilled in the art should understand, and in the scope of claims, can do the various variation on form and details.
Claims (10)
1. industrial electromagnetic induction heated roller green-keeping machine, comprise frame (1), cylinder (2), induction coil (5), eddy-current heating main frame (8) and motor (10), frame (1) is provided with the support roller (4) of back-up roller (2), support roller (4) connects motor (10), it is characterized in that: described cylinder (2) is provided with preheating zone (a), the thermal treatment zone (b), flat-temperature zone (c) and low-temperature space (d) successively by import to outlet.
2. industrial electromagnetic induction heated roller green-keeping machine according to claim 1, it is characterized in that: the spacing of the adjacent induction coil (5) on described preheating zone (a) is greater than the spacing of the adjacent induction coil (5) on the thermal treatment zone (b), the spacing of the adjacent induction coil (5) on flat-temperature zone (c) is greater than the spacing of the adjacent induction coil (5) on the thermal treatment zone (b), and low-temperature space (d) is not provided with induction coil (5).
3. industrial electromagnetic induction heated roller green-keeping machine according to claim 2, it is characterized in that: described preheating zone (a) length is 20cm～40cm, and on the preheating zone, the spacing of adjacent induction coil (5) is 8cm～12cm.
4. industrial electromagnetic induction heated roller green-keeping machine according to claim 2, it is characterized in that: the described thermal treatment zone (b) length is 100cm～140cm, and on the thermal treatment zone, the spacing of adjacent induction coil (5) is 5cm～8cm.
5. industrial electromagnetic induction heated roller green-keeping machine according to claim 2, it is characterized in that: described flat-temperature zone (c) length is 180cm～230cm, on the flat-temperature zone, the spacing of adjacent induction coil (5) becomes thin gradually by import to outlet, and the spacing of adjacent induction coil (5) changes to 25cm gradually by 6cm.
6. industrial electromagnetic induction heated roller green-keeping machine according to claim 2, it is characterized in that: described low-temperature space (d) length is 30cm～60cm.
7. industrial electromagnetic induction heated roller green-keeping machine according to claim 1 and 2, it is characterized in that: the outside of described cylinder (2) is provided with insulation asbestos layer (3), described induction coil (5) is wrapped in outside insulation asbestos layer (3), and the thickness of insulation asbestos layer (3) is 2cm～2.5cm.
8. industrial electromagnetic induction heated roller green-keeping machine according to claim 1 and 2, it is characterized in that: conducting slip ring (6) is installed on the inlet end face of described cylinder (2), described induction coil (5) is connected on conducting slip ring (6), and being provided with the carbon brush (7) that contacts with conducting slip ring (6) on frame (1), carbon brush (7) connects eddy-current heating main frame (8).
9. industrial electromagnetic induction heated roller green-keeping machine according to claim 1 and 2, it is characterized in that: described cylinder (2) is provided with the duct ring (12) that is placed on support roller (4).
10. industrial electromagnetic induction heated roller green-keeping machine according to claim 1 and 2, is characterized in that: the outer protective cover shell (11) that is provided with of described motor (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220690071 CN202918962U (en) | 2012-12-14 | 2012-12-14 | Industrial electromagnetic induction heated roller water-removing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220690071 CN202918962U (en) | 2012-12-14 | 2012-12-14 | Industrial electromagnetic induction heated roller water-removing machine |
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| Publication Number | Publication Date |
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| CN202918962U true CN202918962U (en) | 2013-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220690071 Expired - Fee Related CN202918962U (en) | 2012-12-14 | 2012-12-14 | Industrial electromagnetic induction heated roller water-removing machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103859075A (en) * | 2014-03-19 | 2014-06-18 | 四川中测量仪科技有限公司 | Tea leaf shaping machine |
| CN103999962A (en) * | 2014-06-23 | 2014-08-27 | 浙江省新昌县澄潭茶厂 | Tea kill-out strip arranging machine |
| CN105525090A (en) * | 2015-12-28 | 2016-04-27 | 贵州能矿锰业集团有限公司 | Electromagnetic reduction roasting method and device for manganese oxide ores |
| CN106369982A (en) * | 2016-08-26 | 2017-02-01 | 孟玲 | Efficient additive processing device |
| CN107360642A (en) * | 2017-07-13 | 2017-11-17 | 浙江新大塑料管件有限公司 | Steel moulds converting electromagnetic radiation automatic thermal shrinkage control system |
| CN108669248A (en) * | 2018-08-02 | 2018-10-19 | 中国农业科学院茶叶研究所 | A kind of de-enzyming process and sensing heating roller fixation machine reducing bitter taste of green tea |
| CN110326675A (en) * | 2019-06-30 | 2019-10-15 | 安徽宇艳智能机械科技有限公司 | A kind of intelligent temperature control tealeaves preparation facilities based on uhf electromagnetic wave heating |
| CN114383392A (en) * | 2021-12-09 | 2022-04-22 | 深圳喆能电子技术有限公司 | Digital intelligent high-temperature drying roller for attapulgite |
-
2012
- 2012-12-14 CN CN 201220690071 patent/CN202918962U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103859075A (en) * | 2014-03-19 | 2014-06-18 | 四川中测量仪科技有限公司 | Tea leaf shaping machine |
| CN103999962A (en) * | 2014-06-23 | 2014-08-27 | 浙江省新昌县澄潭茶厂 | Tea kill-out strip arranging machine |
| CN105525090A (en) * | 2015-12-28 | 2016-04-27 | 贵州能矿锰业集团有限公司 | Electromagnetic reduction roasting method and device for manganese oxide ores |
| CN105525090B (en) * | 2015-12-28 | 2017-08-25 | 贵州能矿锰业集团有限公司 | A kind of manganese oxide ore electromagnetism reduction calcination method and device |
| CN106369982A (en) * | 2016-08-26 | 2017-02-01 | 孟玲 | Efficient additive processing device |
| CN107360642A (en) * | 2017-07-13 | 2017-11-17 | 浙江新大塑料管件有限公司 | Steel moulds converting electromagnetic radiation automatic thermal shrinkage control system |
| CN108669248A (en) * | 2018-08-02 | 2018-10-19 | 中国农业科学院茶叶研究所 | A kind of de-enzyming process and sensing heating roller fixation machine reducing bitter taste of green tea |
| CN108669248B (en) * | 2018-08-02 | 2021-08-17 | 中国农业科学院茶叶研究所 | Green tea bitterness reducing water-removing process and induction heating roller water-removing machine |
| CN110326675A (en) * | 2019-06-30 | 2019-10-15 | 安徽宇艳智能机械科技有限公司 | A kind of intelligent temperature control tealeaves preparation facilities based on uhf electromagnetic wave heating |
| CN114383392A (en) * | 2021-12-09 | 2022-04-22 | 深圳喆能电子技术有限公司 | Digital intelligent high-temperature drying roller for attapulgite |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130508 Termination date: 20151214 |
|
| EXPY | Termination of patent right or utility model |