CN202916214U - Copper foil surface quality defect vision inspection machine with labeling machine - Google Patents
Copper foil surface quality defect vision inspection machine with labeling machine Download PDFInfo
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- CN202916214U CN202916214U CN 201220653446 CN201220653446U CN202916214U CN 202916214 U CN202916214 U CN 202916214U CN 201220653446 CN201220653446 CN 201220653446 CN 201220653446 U CN201220653446 U CN 201220653446U CN 202916214 U CN202916214 U CN 202916214U
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Abstract
The utility model belongs to the field of machine vision inspection equipment and in particular relates to a copper foil surface quality defect vision inspection machine with a labeling machine. The copper foil surface quality defect vision inspection machine with the labeling machine comprises a stand, an unwinding roller, a light source, a CCD (charge coupled device) camera, the labeling machine and a winding roller, wherein the unwinding roller, the light source, the CCD camera, the labeling machine and the winding roller are installed on the stand; the CCD camera is installed between the unwinding roller and the winding roller; the light source is installed on one side of the CCD camera; a lens of the CCD camera is over against an area of a copper foil irradiated by the light source; and the labeling machine is installed between the CCD camera and the winding roller. By replacing artificial visual inspection with the copper foil surface quality defect vision inspection machine, the defects of strong subjectivity, high misjudgment rate, low inspection efficiency, and the like existing in artificial visual inspection are overcome, timely feedback to the surface quality of the copper foil is achieved, and a producer can timely find problems in the production process to timely adjust production parameters so as to improve the rate of finished products and the quality of the copper foil. In addition, the types and locations of different defects of the surface of the copper foil are labeled by the labeling machine to facilitate slitting processing of the copper foil in the subsequent procedure, substandard copper foil products can be timely rejected, eye occupational disease in artificial visual inspection is also avoided, and the economic benefit and the social benefit of a copper foil enterprise are improved.
Description
Technical field
The utility model belongs to the machine visual detection device field, is specifically related to a kind of copper foil surface mass defect visual inspection machine with labelling machine.
Technical background
In the production run of Copper Foil, because the impact of the factors such as production equipment, environmental baseline, raw and auxiliary material and production technology can cause Copper Foil to produce the defectives such as pin hole, break, pit, impression, breach and fold, had a strong impact on the product quality of Copper Foil.In the Copper Foil production industry, because surface quality defect causes the yield rate of the industry to be in about 85% always.
In copper foil surface mass defect, some defectives such as pin hole and break, are difficult to find by traditional technological means.The surface quality defect of Copper Foil detects and mainly detects to finish by artificial visual at present.Visual detection is the work of a dullness, repetition, after testing staff's continuous working a period of time, the phenomenons such as visual fatigue, decreased attention, mood agitation can occur, causes occurring undetected, flase drop phenomenon.Therefore, the method exists that subjectivity is strong, False Rate is high and the shortcoming such as detection efficiency is low.
The utility model content
In order to overcome above-mentioned deficiency, the utility model provides a kind of copper foil surface mass defect visual inspection machine with labelling machine.
The technical solution of the utility model is:
A kind of copper foil surface mass defect visual inspection machine with labelling machine, include frame, pay-off roll, light source, CCD camera, labelling machine and wind-up roll, described pay-off roll, light source, CCD camera, labelling machine and wind-up roll are installed on the described frame, described CCD camera is installed between described pay-off roll and the described wind-up roll, described light source is installed in a side of described CCD camera, the camera lens of described CCD camera is over against the zone of the Copper Foil of described light source irradiation, and described labelling machine is installed between described CCD camera and the described wind-up roll.
As preferred implementation of the present utility model, also include guide roller, described guide roller is installed respectively in the both sides of described CCD camera, is used for the guiding Copper Foil through the zone of described CCD camera calibration, and described guide roller is installed respectively in the both sides of described labelling machine.
As preferred implementation of the present utility model, also include guide roller, in the both sides of described CCD camera 1 described guide roller is installed respectively, in the both sides of described labelling machine 1 described guide roller is installed respectively.
Described CCD camera and image processing software system and PLC(programmable logic controller (PLC)) control system is connected, this image processing software system processes the image of CCD collected by camera, obtain copper foil surface mass defect situation, go forward side by side line item and analysis, compare with the copper foil surface defect type parameter of setting, the result of contrast is converted into simulating signal by digital signal, export to the PLC control system, control labelling machine according to different defect types by the PLC control system, stick the label of different colours at copper foil surface, for example set the copper foil surface pin hole, break, pit, impression, breach and fold defective correspondence are put up red, orange, yellow, green, blue, the label of purple six kinds of different colours, when the image processing software system detects copper foil surface and has needle pore defect, send the instruction of pasting red-ticket, stick red label in the relevant position of copper foil surface by PLC control system control labelling machine.
Labelling machine, image processing software system and PLC control system control labelling machine carry out labeling in the Copper Foil relevant position and belong to existing mature technology, no longer do concrete detailed explanation herein.
When working with the copper foil surface mass defect visual inspection machine of labelling machine, Copper Foil is emitted in the pay-off roll rotation, the Copper Foil that light source irradiation is emitted, the CCD camera takes pictures to gather image to the Copper Foil zone of light source irradiation, the image processing software system processes the image of CCD collected by camera, detect the type of copper foil surface mass defect, stick the label of associated disadvantages type in the relevant position of copper foil surface defective by PLC control system control labelling machine, the Copper Foil of emitting afterwards, is collected by the wind-up roll rotation.
The beneficial effects of the utility model are:
Replacing artificial visual with copper foil surface visual inspection machine detects, the shortcoming such as overcome that the subjectivity that personnel's visual detection exists is strong, False Rate is high and detection efficiency is low, accelerated the detection speed of copper foil surface defective, improve production efficiency, reduced production cost, realized the timely feedback to the copper foil surface quality, can make the producer in time find problem in the production run, in time adjust manufacturing parameter, thereby improve yield rate and the quality of Copper Foil; In addition, kind and the present position of the different defectives of copper foil surface have been marked by labelling machine, made things convenient in the subsequent handling processing of cutting to Copper Foil, can reject in time underproof Copper Foil product, also avoid artificial visual to detect the generation of eye occupational illness, improved economic benefit and the social benefit of Copper Foil enterprise.
Description of drawings
Fig. 1 is the structural representation of a kind of copper foil surface mass defect visual inspection machine embodiment 1 with labelling machine.
Fig. 2 is the structural representation of a kind of copper foil surface mass defect visual inspection machine embodiment 2 with labelling machine.
Fig. 3 is the structural representation of a kind of copper foil surface mass defect visual inspection machine embodiment 3 with labelling machine.
Being labeled as in the accompanying drawing: 1-frame, 2-pay-off roll, 3-Copper Foil, 4-CCD camera, 5-light source, 6-guide roller, 7-labelling machine, 8-wind-up roll.
Embodiment
Below in conjunction with drawings and Examples the utility model is further described.
Embodiment 1
A kind of copper foil surface mass defect visual inspection machine with labelling machine, as shown in Figure 1, include frame 1, pay-off roll 2, light source 5, CCD camera 4, guide roller 6, labelling machine 7 and wind-up roll 8, described pay-off roll 2, light source 5, CCD camera 4, guide roller 6, labelling machine 7 and wind-up roll 8 are installed on the described frame 1, described CCD camera 4 is installed between described pay-off roll 2 and the described wind-up roll 8, described light source 5 is installed in a side of described CCD camera 4, the camera lens of described CCD camera 4 is over against the zone of the Copper Foil 3 of described light source 5 irradiations, described guide roller 6 is installed respectively in the both sides of described CCD camera 4, described labelling machine 7 is installed between described CCD camera 4 and the described wind-up roll 8, and described guide roller 6 is installed respectively in the both sides of described labelling machine 7.
When working with the copper foil surface mass defect visual inspection machine of labelling machine, Copper Foil 3 is emitted in pay-off roll 2 rotations, the Copper Foil 3 that light source 5 irradiations are emitted, image is taken pictures to gather in the Copper Foil zone of 4 pairs of light sources of CCD camera, 5 irradiations, the image processing software system processes the image that CCD camera 4 gathers, detect the type of copper foil surface mass defect, stick the label of associated disadvantages type in the relevant position of copper foil surface defective by PLC control system control labelling machine 7, the Copper Foil 3 of emitting afterwards, is collected by wind-up roll 8 rotations.
Embodiment 2
A kind of copper foil surface mass defect visual inspection machine with labelling machine, as shown in Figure 2, include frame 1, pay-off roll 2, light source 5, CCD camera 4, labelling machine 7 and wind-up roll 8, described pay-off roll 2, light source 5, CCD camera 4, labelling machine 7 and wind-up roll 8 are installed on the described frame 1, described CCD camera 4 is installed between described pay-off roll 2 and the described wind-up roll 8, described light source 5 is installed in a side of described CCD camera 4, the camera lens of described CCD camera 4 is over against the zone of the Copper Foil 3 of described light source 5 irradiations, and described labelling machine 7 is installed between described CCD camera 4 and the described wind-up roll 8.
When working with the copper foil surface mass defect visual inspection machine of labelling machine, Copper Foil 3 is emitted in pay-off roll 2 rotations, the Copper Foil 3 that light source 5 irradiations are emitted, image is taken pictures to gather in the Copper Foil zone of 4 pairs of light sources of CCD camera, 5 irradiations, the image processing software system processes the image that CCD camera 4 gathers, detect the type of copper foil surface mass defect, stick the label of associated disadvantages type in the relevant position of copper foil surface defective by PLC control system control labelling machine 7, the Copper Foil 3 of emitting afterwards, is collected by wind-up roll 8 rotations.
A kind of copper foil surface mass defect visual inspection machine with labelling machine, as shown in Figure 3, include frame 1, pay-off roll 2, light source 5, CCD camera 4, guide roller 6, labelling machine 7 and wind-up roll 8, described pay-off roll 2, light source 5, CCD camera 4, guide roller 6, labelling machine 7 and wind-up roll 8 are installed on the described frame 1, described CCD camera 4 is installed between described pay-off roll 2 and the described wind-up roll 8, described light source 5 is installed in a side of described CCD camera 4, the camera lens of described CCD camera 4 is over against the zone of the Copper Foil 3 of described light source 5 irradiations, described guide roller 6 is installed respectively in the both sides of described CCD camera 4, and described labelling machine 7 is installed between described CCD camera 4 and the described wind-up roll 8.
When working with the copper foil surface mass defect visual inspection machine of labelling machine, Copper Foil 3 is emitted in pay-off roll 2 rotations, the Copper Foil 3 that light source 5 irradiations are emitted, image is taken pictures to gather in the Copper Foil zone of 4 pairs of light sources of CCD camera, 5 irradiations, the image processing software system processes the image that CCD camera 4 gathers, detect the type of copper foil surface mass defect, stick the label of associated disadvantages type in the relevant position of copper foil surface defective by PLC control system control labelling machine 7, the Copper Foil 3 of emitting afterwards, is collected by wind-up roll 8 rotations.
The above embodiment has only expressed preferred implementation of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion, improve and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (3)
1. copper foil surface mass defect visual inspection machine with labelling machine, it is characterized in that, include frame (1), pay-off roll (2), light source (5), CCD camera (4), labelling machine (7) and wind-up roll (8), described pay-off roll (2), light source (5), CCD camera (4), labelling machine (7) and wind-up roll (8) are installed on the described frame (1), described CCD camera (4) is installed between described pay-off roll (2) and the described wind-up roll (8), described light source (5) is installed in a side of described CCD camera (4), the camera lens of described CCD camera (4) is over against the zone of the Copper Foil (3) of described light source (5) irradiation, and described labelling machine (7) is installed between described CCD camera (4) and the described wind-up roll (8).
2. a kind of copper foil surface mass defect visual inspection machine with labelling machine according to claim 1, it is characterized in that, also include guide roller (6), described guide roller (6) is installed respectively in the both sides of described CCD camera (4), and described guide roller (6) is installed respectively in the both sides of described labelling machine (7).
3. a kind of copper foil surface mass defect visual inspection machine with labelling machine according to claim 2, it is characterized in that, in the both sides of described CCD camera (4) 1 described guide roller (6) is installed respectively, in the both sides of described labelling machine (7) 1 described guide roller (6) is installed respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220653446 CN202916214U (en) | 2012-12-03 | 2012-12-03 | Copper foil surface quality defect vision inspection machine with labeling machine |
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| CN 201220653446 CN202916214U (en) | 2012-12-03 | 2012-12-03 | Copper foil surface quality defect vision inspection machine with labeling machine |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103558222A (en) * | 2013-11-06 | 2014-02-05 | 太仓浩湖五金制品有限公司 | Rapid small-batch leather surface detection device |
| CN104101697A (en) * | 2013-04-10 | 2014-10-15 | 苏州华觉智能科技有限公司 | Detection device |
| CN106018427A (en) * | 2016-06-24 | 2016-10-12 | 苏州艾酷玛赫设备制造有限公司 | Visual inspection device for safety belts |
| CN106006141A (en) * | 2016-06-24 | 2016-10-12 | 苏州艾酷玛赫设备制造有限公司 | Safety belt visual inspection device |
| CN106383124A (en) * | 2016-08-30 | 2017-02-08 | 四川石棉华瑞电子有限公司 | Capacitor aluminum foil surface defect visual on-line inspection system and method |
| CN107044987A (en) * | 2017-04-07 | 2017-08-15 | 江苏博虏智能科技有限公司 | A kind of web surface defects detection unit and its characterization processes |
| CN107703152A (en) * | 2017-10-27 | 2018-02-16 | 深圳精创视觉科技有限公司 | The automatic indication device of optical film shortcoming |
| CN108020514A (en) * | 2018-01-18 | 2018-05-11 | 广东嘉元科技股份有限公司 | A kind of copper foil surface acetes chinensis and prosthetic device |
| CN108254321A (en) * | 2018-01-18 | 2018-07-06 | 广东嘉元科技股份有限公司 | A kind of processing method of copper foil surface aberration reparation |
| CN109115795A (en) * | 2018-09-06 | 2019-01-01 | 赵玮 | Atomization system, detection device and working method using the atomization system |
| CN109570810A (en) * | 2018-12-18 | 2019-04-05 | 广东长盈精密技术有限公司 | Copper foil weld quality prediction system and detection method |
| CN109813655A (en) * | 2019-04-01 | 2019-05-28 | 赣州逸豪新材料股份有限公司 | Damage equipment is shown in a kind of full-automatic quality inspection of copper foil |
| CN110031479A (en) * | 2019-04-23 | 2019-07-19 | 上海紫江新材料科技股份有限公司 | A kind of inspection product device of lithium ion battery aluminum plastic film |
| CN112432949A (en) * | 2020-11-04 | 2021-03-02 | 东莞东运机械制造有限公司 | Method for detecting surface defects of gravure roller by using 3D photographing technology |
| CN114878586A (en) * | 2022-03-10 | 2022-08-09 | 广东嘉元科技股份有限公司 | Electrolytic copper foil pinhole detection marking system |
-
2012
- 2012-12-03 CN CN 201220653446 patent/CN202916214U/en not_active Expired - Lifetime
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| CN104101697A (en) * | 2013-04-10 | 2014-10-15 | 苏州华觉智能科技有限公司 | Detection device |
| CN103558222A (en) * | 2013-11-06 | 2014-02-05 | 太仓浩湖五金制品有限公司 | Rapid small-batch leather surface detection device |
| CN106018427A (en) * | 2016-06-24 | 2016-10-12 | 苏州艾酷玛赫设备制造有限公司 | Visual inspection device for safety belts |
| CN106006141A (en) * | 2016-06-24 | 2016-10-12 | 苏州艾酷玛赫设备制造有限公司 | Safety belt visual inspection device |
| CN106383124A (en) * | 2016-08-30 | 2017-02-08 | 四川石棉华瑞电子有限公司 | Capacitor aluminum foil surface defect visual on-line inspection system and method |
| CN107044987A (en) * | 2017-04-07 | 2017-08-15 | 江苏博虏智能科技有限公司 | A kind of web surface defects detection unit and its characterization processes |
| CN107044987B (en) * | 2017-04-07 | 2023-08-15 | 江苏博虏智能科技有限公司 | Surface defect detection unit and detection process for fabric |
| CN107703152A (en) * | 2017-10-27 | 2018-02-16 | 深圳精创视觉科技有限公司 | The automatic indication device of optical film shortcoming |
| CN108254321A (en) * | 2018-01-18 | 2018-07-06 | 广东嘉元科技股份有限公司 | A kind of processing method of copper foil surface aberration reparation |
| CN108020514A (en) * | 2018-01-18 | 2018-05-11 | 广东嘉元科技股份有限公司 | A kind of copper foil surface acetes chinensis and prosthetic device |
| CN108020514B (en) * | 2018-01-18 | 2023-09-05 | 广东嘉元科技股份有限公司 | Copper foil surface color difference detection and restoration device |
| CN108254321B (en) * | 2018-01-18 | 2023-06-23 | 广东嘉元科技股份有限公司 | Treatment method for repairing surface chromatic aberration of copper foil |
| CN109115795A (en) * | 2018-09-06 | 2019-01-01 | 赵玮 | Atomization system, detection device and working method using the atomization system |
| CN109115795B (en) * | 2018-09-06 | 2020-11-13 | 嘉兴鼎尚信息科技有限公司 | Atomization system, detection device using atomization system and working method |
| CN109570810A (en) * | 2018-12-18 | 2019-04-05 | 广东长盈精密技术有限公司 | Copper foil weld quality prediction system and detection method |
| CN109570810B (en) * | 2018-12-18 | 2021-06-01 | 东莞市茶山长盈精密技术有限公司 | Copper foil welding quality detection system and detection method |
| CN109813655A (en) * | 2019-04-01 | 2019-05-28 | 赣州逸豪新材料股份有限公司 | Damage equipment is shown in a kind of full-automatic quality inspection of copper foil |
| CN110031479A (en) * | 2019-04-23 | 2019-07-19 | 上海紫江新材料科技股份有限公司 | A kind of inspection product device of lithium ion battery aluminum plastic film |
| CN112432949B (en) * | 2020-11-04 | 2023-06-16 | 东莞东运机械制造有限公司 | Method for detecting surface defects of gravure roller by using 3D photographing technology |
| CN112432949A (en) * | 2020-11-04 | 2021-03-02 | 东莞东运机械制造有限公司 | Method for detecting surface defects of gravure roller by using 3D photographing technology |
| CN114878586A (en) * | 2022-03-10 | 2022-08-09 | 广东嘉元科技股份有限公司 | Electrolytic copper foil pinhole detection marking system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 341000 Shuixi Base Metallurgical Avenue, Zhanggong District, Ganzhou City, Jiangxi Province Patentee after: GANZHOU YIHAO NEW MATERIAL Co.,Ltd. Address before: 341000 Jiangxi Ganzhou Ganzhou Shuixi Nonferrous Metallurgical Base (Shuixi Baitian, opposite Tongtianyan, Ganzhou) Patentee before: GANZHOU YI HAO INDUSTRY Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130501 |