CN202905828U - Laboratory-use minitype Lithium-ion battery diaphragm sheet-punching machine - Google Patents
Laboratory-use minitype Lithium-ion battery diaphragm sheet-punching machine Download PDFInfo
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Abstract
本实用新型涉及一种实验室用小型锂离子电池隔膜冲片机。结构包括:底座,底座上安装有压力机构和冲片机构;压力机构包括手摇杆、传动轴、压力柱、收缩弹簧、L型固定杆、圆环;冲片机构包括连接挡板、弹簧、滑动圆柱、环形切刀、切刀挡板、冲片台、收纳盒。压力机构与底座通过一竖直圆柱紧固连接,冲片机构通过螺母紧固在底座上,压力机构与冲片机构通过压力柱内凹部分与环形切刀顶部凸出部分进行螺母紧固。在实验室锂离子电池研究中,该机用于隔膜冲片,使用简易,效率高。
The utility model relates to a small lithium-ion battery diaphragm punching machine for laboratories. The structure includes: a base on which a pressure mechanism and a punching mechanism are installed; the pressure mechanism includes a hand rocker, a transmission shaft, a pressure column, a contraction spring, an L-shaped fixed rod, and a ring; the punching mechanism includes a connecting baffle, a spring, Sliding cylinder, ring cutter, cutter baffle, film processing table, storage box. The pressure mechanism and the base are tightly connected by a vertical cylinder, the punching mechanism is fastened on the base by nuts, and the pressure mechanism and the punching mechanism are fastened by nuts through the concave part of the pressure column and the protruding part of the top of the ring cutter. In the research of lithium-ion batteries in the laboratory, this machine is used for diaphragm punching, which is easy to use and high in efficiency.
Description
【技术领域】 【Technical field】
本发明涉及一种电池隔膜加工技术,具体是一种使用方便的实验室用锂离子电池隔膜小型冲片机。 The invention relates to a battery diaphragm processing technology, in particular to a small-sized punching machine for a lithium-ion battery diaphragm for laboratory use. the
【背景技术】 【Background technique】
随着绿色能源的推广以及小型数码设备的普及,锂离子电池得到了广泛的应用。锂离子电池具有自放电效率底、无记忆效应、绿色环保等优点。在锂离子电池的实验研究中,隔膜是组装锂离子电池的必要材料。量产式的冲片机虽然生产速率很高,但实验室使用的需求量不大,在实验室的使用中会造成不必要的浪费,通常的手工剪裁隔膜不规则,并容易造成隔膜的污染和损坏。针对实验室的使用特点,本实用新型提供一种操作简易、使用效率高、材料利用率高的锂离子电池隔膜冲片机。 With the promotion of green energy and the popularity of small digital devices, lithium-ion batteries have been widely used. Lithium-ion batteries have the advantages of low self-discharge efficiency, no memory effect, and environmental protection. In the experimental research of lithium-ion batteries, the separator is a necessary material for the assembly of lithium-ion batteries. Although the production rate of mass-produced film processors is high, the demand for laboratory use is not large, which will cause unnecessary waste in laboratory use. The usual manual cutting of the diaphragm is irregular, and it is easy to cause contamination of the diaphragm. and damage. Aiming at the use characteristics of the laboratory, the utility model provides a lithium-ion battery diaphragm punching machine with simple operation, high use efficiency and high material utilization rate. the
【发明内容】 【Content of invention】
本实用新型的目的是针对目前科研实验中,生产用的冲片机不能应用到实验室中,而手工裁剪不仅效率低,而且形状规格不统一的问题,并容易造成隔膜的污染和损坏。设计一种满足实验使用需求量、结构简单、操作简便、安全可靠的小型锂离子电池隔膜冲片机。 The purpose of this utility model is to solve the problem that in the current scientific research experiment, the film processor used for production cannot be applied to the laboratory, and the manual cutting is not only inefficient, but also the shape and specification are not uniform, and it is easy to cause pollution and damage to the diaphragm. Design a small lithium-ion battery diaphragm punching machine that meets the demand for experimental use, has a simple structure, is easy to operate, is safe and reliable. the
本实用新型采用的技术方案是: The technical scheme that the utility model adopts is:
一种用于科研实验的小型锂离子电池隔膜冲片机,具有底座、压力机构、冲片机构。其特征在于所述压力机构通过一竖直圆柱紧固在所述底座上方,所述冲片机构通过螺母固定在底座上,压力机构与冲片机构通过压力柱内凹部分与环形切刀顶部凸出部分进行螺丝紧固。 The utility model relates to a small-sized lithium-ion battery diaphragm punching machine used for scientific research experiments, which has a base, a pressure mechanism, and a punching mechanism. It is characterized in that the pressure mechanism is fastened above the base through a vertical cylinder, the punching mechanism is fixed on the base through nuts, and the pressure mechanism and the punching mechanism pass through the concave part of the pressure column and the convex top of the ring cutter. Fasten the part with screws. the
所述小型隔膜冲片机,一个突出特征是,压力机构包括手摇杆、传动轴、压力柱、收缩弹簧、L型固定杆。 A prominent feature of the small diaphragm punching machine is that the pressure mechanism includes a hand rocker, a transmission shaft, a pressure column, a contraction spring, and an L-shaped fixed rod. the
进一步,所述压力机构中的手摇杆从内部穿过传动轴,与传动轴紧固连接;传动轴外部为圆柱型,内部呈齿轮结构;压力柱内侧呈螺纹面,与传动轴内部的齿轮部分咬合,压力柱顶部通过螺母与一挡板紧固连接,挡板可顺着L型固定杆上下移动;L型固定杆固定在压力机构上,并穿过挡板,中间有一固定圆环,限定挡板的上限高度;收缩弹簧一端与挡板紧固连接,另一端与L型固定杆顶部紧固连接,弹簧始终处于拉伸状态。 Further, the hand rocker in the pressure mechanism passes through the transmission shaft from the inside and is tightly connected with the transmission shaft; the outside of the transmission shaft is cylindrical, and the inside is a gear structure; the inner side of the pressure column is a threaded surface, which is connected with the gear inside the transmission shaft Partial engagement, the top of the pressure column is tightly connected with a baffle through a nut, and the baffle can move up and down along the L-shaped fixed rod; the L-shaped fixed rod is fixed on the pressure mechanism and passes through the baffle, and there is a fixed ring in the middle. The upper limit height of the baffle is limited; one end of the contraction spring is tightly connected with the baffle, and the other end is tightly connected with the top of the L-shaped fixed rod, and the spring is always in a stretched state. the
更进一步地,所述压力机构中的手摇杆的长度够长,力臂越长,所需的力就越小。 Furthermore, the length of the hand rocker in the press mechanism is long enough, and the longer the moment arm, the smaller the required force. the
再进一步地,上述手摇杆逆时针方向扳,使传动轴转动,并通过螺纹带动压力柱的下移。压力柱下移使弹簧伸长,受力增加,松开手摇杆后,弹簧拉力使压力柱复位。 Still further, the above-mentioned hand rocker is turned counterclockwise to rotate the transmission shaft and drive the pressure column to move down through the screw thread. The downward movement of the pressure column makes the spring stretch, and the force increases. After the hand rocker is released, the tension of the spring causes the pressure column to reset. the
所述小型隔膜冲片机,另一个突出特征是,冲片机构由移动机构和固定机构上下两部分组成。 Another prominent feature of the small-sized diaphragm punching machine is that the punching mechanism is composed of a moving mechanism and a fixing mechanism. the
所述固定机构包括固定挡板、收纳盒、冲片台。 The fixing mechanism includes a fixing baffle, a storage box, and a film processing station. the
进一步地,所述固定挡板通过螺母与底座紧固连接,内部中间空心。所述收纳盒呈长方体,位于固定挡板的空心处,用于接收隔膜,可单独抽出来;所述冲片台通过螺母与固定挡板紧固连接,中间呈圆柱型空心,通向固定挡板的空心处。 Further, the fixed baffle is tightly connected to the base through nuts, and the center of the fixed baffle is hollow. The storage box is in the shape of a cuboid and is located in the hollow of the fixed baffle, which is used to receive the diaphragm and can be drawn out separately; the punching table is tightly connected with the fixed baffle through nuts, and the middle is cylindrical and hollow, leading to the fixed baffle. Hollow part of the board. the
所述移动机构包括连接挡板、环形切刀、切刀挡板、弹簧。 The moving mechanism includes a connecting baffle, an annular cutter, a cutter baffle and a spring. the
进一步地,所述连接挡板通过两个滑动圆柱与固定挡板连接,并能沿着滑动圆柱上下滑动;所述环形切刀为柱状,顶部最小,能套入传动轴底部的凹槽,通过螺母与传动轴紧固连接,中部最大,限定弹簧的最小收缩限度,底部为切刀部分,比冲片台的圆孔稍小;所述切刀挡板中部空心,环形切刀能正好穿过切刀挡板,切刀挡板通过四根弹簧与连接挡板连接。 Further, the connecting baffle is connected to the fixed baffle through two sliding cylinders, and can slide up and down along the sliding cylinders; the annular cutter is columnar, with the smallest top, which can fit into the groove at the bottom of the drive shaft, and pass through The nut is tightly connected with the transmission shaft, the middle part is the largest, which limits the minimum contraction limit of the spring, and the bottom part is the cutter part, which is slightly smaller than the round hole of the punching table; the middle part of the cutter baffle is hollow, and the ring cutter can just pass through Cutter baffle, the cutter baffle is connected with connection baffle by four springs. the
更进一步地,所述切刀部分,可以拆卸。切刀的尺寸和形状可以根据扣式电池的规格大小变化。 Furthermore, the cutter part can be disassembled. The size and shape of the cutter can vary according to the size of the button cell. the
本实用新型的突出特点和显著进步是,可以保证锂电池隔膜剪裁冲片的方便性和规范性;模块化设计,拆装方便;操作简单,降低工作强度。特别适用于实验室科研用各种型号扣式锂离子电池用隔膜的剪裁冲片。 The outstanding features and significant progress of the utility model are that it can ensure the convenience and standardization of lithium battery diaphragm cutting and punching; the modular design is convenient for disassembly and assembly; the operation is simple and the work intensity is reduced. It is especially suitable for cutting and punching diaphragms for various types of button-type lithium-ion batteries used in laboratory research. the
【附图说明】 【Description of drawings】
本发明的目的、优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释,这些实施例仅是应用本发明技术方案的典型范例,凡采取等同替代或等效变换而形成的技术方案,将落在本发明要求保护的范围之内。这些附图当中, The purpose, advantages and characteristics of the present invention will be illustrated and explained through the non-limiting description of the following preferred embodiments. These embodiments are only typical examples of the application of the technical solutions of the present invention. The technical solutions will fall within the scope of protection of the present invention. Among these drawings,
图1为本发明实验用小型锂离子电池隔膜冲片机的整体结构示意图。 FIG. 1 is a schematic diagram of the overall structure of a small-sized lithium-ion battery diaphragm punching machine for experiments of the present invention. the
图2为本发明实验用小型锂离子电池隔膜冲片机的压力机构结构示意图。 Fig. 2 is a structural schematic diagram of the pressure mechanism of the small-sized lithium-ion battery diaphragm punching machine used in the experiment of the present invention. the
图3为本发明实验用小型锂离子电池隔膜冲片机的冲片机构结构示意图。 Fig. 3 is a structural schematic diagram of the punching mechanism of the experimental small-sized lithium-ion battery separator punching machine of the present invention. the
图4为本发明实验用小型锂离子电池隔膜冲片机的冲片机构的主视图。 Fig. 4 is a front view of the punching mechanism of the experimental small-sized lithium-ion battery diaphragm punching machine of the present invention. the
下面结合附图和具体实施方式对本实用新型进行详细说明。 The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. the
【具体实施方式】 【Detailed ways】
本发明设计的实验用小型锂离子电池隔膜冲片机(以下简称冲片机,参见图1),具有底座1、压力机构2、冲片机构3。压力机构2通过圆柱4固定在底座1上。
The experimental small-sized lithium-ion battery diaphragm punching machine (hereinafter referred to as the punching machine, referring to FIG. 1 ) designed by the present invention has a
本实施例中,所述压力机构2(参见图2)的侧面安装有传动轴26,所述传动轴26外部为圆柱型,与手摇杆27紧固连接;传动轴26内部为齿轮结构,与压力柱21内侧咬合,所述 压力柱21内侧为螺纹面,传动轴26的转动可带动压力柱21的上下移动;压力柱21的底部中心28有凹槽;压力柱21的顶部安装有挡板22,挡板22通过螺母与压力柱21紧固;在压力机构2顶部安装有L型固定杆24,所述L型固定杆24穿过挡板22,能使挡板22能沿着L型固定杆上下移动;L型固定杆顶部连接有收缩弹簧23,所述收缩弹簧23另一端与挡板22连接,收缩弹簧22竖直安装,并且处于被拉伸状态。工作时,压力柱21和挡板22整体下移,同时收缩弹簧23受力增加,冲片结束后收缩弹簧23的回复力使压力柱21和挡板22整体上移,并回到原位。为给压力柱21和挡板22固定原位,防止过度上移,L型固定杆24上安装有圆环25,所述圆环25将限定压力柱21和挡板22的最高位置。
In this embodiment, a drive shaft 26 is installed on the side of the pressure mechanism 2 (see FIG. 2 ), and the outside of the drive shaft 26 is cylindrical, and is tightly connected with the hand rocker 27; the inside of the drive shaft 26 is a gear structure, Engage with the inner side of the pressure column 21, the inner side of the pressure column 21 is a threaded surface, the rotation of the transmission shaft 26 can drive the pressure column 21 to move up and down; the bottom center 28 of the pressure column 21 has a groove; the top of the pressure column 21 is equipped with a stop plate 22, the baffle 22 is fastened with the pressure column 21 through nuts; an L-shaped fixed rod 24 is installed on the top of the
所述冲片机构3(参见图3、图4)的固定挡板32通过螺母固定在底座1上,所述固定挡板32中部空心,在空心位置安装有长方体收纳盒31,收纳盒31可以从装置中抽出,用于接收冲片后的隔膜;固定挡板32上安装有冲片台40,所述冲片台40通过螺母与固定挡板32紧固,冲片台40中间有圆柱形空心位置41,空心位置41通向收纳盒31;固定挡板32安装有两个滑动圆柱37;所属滑动圆柱37安装有连接挡板36,所述连接挡板36可顺着滑动圆柱37上下移动;连接挡板36通过四根弹簧38与切刀挡板39连接,所述切刀挡板39中部空心,使环形切刀33能无阻碍通过切刀挡板39,所述环形切刀33底部与切刀挡板底部平齐,环形切刀33在空心位置41的正上方,环形切刀33比冲片台40上的空心位置41稍小,能正好进入空心位置;切刀33的中部34较大,控制着切刀挡板39上升的最高度;切刀33的顶部35较小,大小与压力柱21底部的凹槽28相当,能套入凹槽28中,并通过螺母紧固,使压力机构2与冲片机构3连接。
The fixed
本发明隔膜冲片机的工作原理和工作过程是:使用时,先把隔膜放在冲片台40的空心位置41上,逆时针方向板手摇杆27,传动轴26将逆时针转动,通过传动轴26内部的齿轮结构带动压力柱21和挡板22向下移动,弹簧23伸长,受力增加;压力柱21的下移使连接挡板36、切刀33和切刀挡板39整体沿着滑动圆柱37下移;切刀挡板39接触到冲片台40之后将不再移动,而压力柱21、连接挡板36和切刀33仍继续下移,弹簧38被压缩,切刀33接触到隔膜之后下移进入冲片台40的空心位置41中,将切出与切刀33大小相同的隔膜,隔膜落入收纳盒31中,切刀33的中部34接触到切刀挡板39之后,切刀33将不能再下移。冲片完成,松开手,弹簧23的回复力使压力柱21、挡板22、连接挡板36和切刀33上移,恢复原来位置,挡板22接触到圆环25后不能再上移;同时弹簧38也恢复原长,切刀挡板39页恢复原来的位置。
The working principle and working process of the diaphragm punching machine of the present invention are as follows: when in use, the diaphragm is first placed on the
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106299207A (en) * | 2016-10-11 | 2017-01-04 | 合肥国轩高科动力能源有限公司 | A lithium ion torsion battery diaphragm punching device |
| CN109103477A (en) * | 2016-08-26 | 2018-12-28 | 宁波奉化飞天人精密模具设计有限公司 | A kind of carbon battery separating and reclaiming device |
-
2012
- 2012-07-04 CN CN201220333762XU patent/CN202905828U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109103477A (en) * | 2016-08-26 | 2018-12-28 | 宁波奉化飞天人精密模具设计有限公司 | A kind of carbon battery separating and reclaiming device |
| CN106299207A (en) * | 2016-10-11 | 2017-01-04 | 合肥国轩高科动力能源有限公司 | A lithium ion torsion battery diaphragm punching device |
| CN106299207B (en) * | 2016-10-11 | 2019-07-05 | 合肥国轩高科动力能源有限公司 | Lithium ion twisting type battery diaphragm punching device |
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Granted publication date: 20130424 Termination date: 20170704 |
