CN202895557U - Latex sponge production line - Google Patents
Latex sponge production line Download PDFInfo
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- CN202895557U CN202895557U CN 201220446009 CN201220446009U CN202895557U CN 202895557 U CN202895557 U CN 202895557U CN 201220446009 CN201220446009 CN 201220446009 CN 201220446009 U CN201220446009 U CN 201220446009U CN 202895557 U CN202895557 U CN 202895557U
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Abstract
The utility model discloses a latex sponge production line, which comprises a batching device, a foaming device, a material sprinkling device, a shaping device, a drying device, a stripping device, a winding device and a cutting device which are sequentially arranged, wherein the foaming device is provided with an air input device used for improving product expansion multiple, the shaping device is an infrared high temperature radiation device, and an input end of the shaping device is connected with an output end of a temperature controllable system device. The infrared high temperature radiation device is used as the shaping device, and because the infrared high temperature radiation device has large power and a good radiation effect and can penetrate the surface of a product, the product is shaped before bubbles in the product are broken, so that the bubbles in the product are uniformly and finely arranged, the resilience force and the comfort level of the product are improved, and compared with the prior art, the latex sponge production line has the advantages of simple structure, convenience in operation, high foaming expansion multiple, good shaping performance, good bubble structure of the product, good sponge plasticity, good product dewatering efficiency, low energy consumption, low manufacturing cost and high product percent of pass.
Description
Technical field
The utility model relates to the emulsion foaming technical field, relates in particular to a kind of latex foam production line.
Background technology
At present, the enterprise of domestic production plane latex foam goods also uses comparatively simple equipment to process mostly.This kind foaming industry, because the backwardness of equipment, the product foam structure of producing is poor, sponge plasticity descends, and causes a lot of defective products, not only wastes a large amount of human and material resources, financial resources, also the comfort level of impact use.
The utility model content
The purpose of this utility model is to address the above problem, a kind of latex foam production line is provided, its have simple in structure, easy to operate, the foaming and intumescing multiplying power is high, stereotyped, the product foam structure produced is good, sponge plasticity is good, product dehydrate excellent in efficiency, energy resource consumption are low, low cost of manufacture, advantage that product percent of pass is high.
For reaching this purpose, the utility model by the following technical solutions:
A kind of latex foam production line, comprise the proportioner, the foam device that set gradually, spill materials device, shaping equipment, drying unit, stripping off device, wrap-up and cutter sweep, be provided on the described foam device in foaming process the product input air to improve the air input unit of product expansion multiplying power, described shaping equipment is for improving the high-temperature heating equipment of product approval speed.
Preferably, described shaping equipment is infrared hyperthermia radiation device, the input of described infrared hyperthermia radiation device links to each other with the output of controllable temperature system and device, so that described controllable temperature system and device can be regulated described infrared hyperthermia radiation device according to the actual needs of product.
Preferably, on the described drying unit vulcanization plant is set.
Preferably, described infrared hyperthermia radiation device is some groups.
Preferably, the light wave that described infrared hyperthermia radiation device sends is short infrared, and the wavelength of described short infrared is 0.76 μ m～1.5 μ m.
The beneficial effects of the utility model are: by the air input unit is set at foam device, can improve the expansion multiplying power of product to the product input air in foaming process, guarantee that the product foaming is more complete; With infrared hyperthermia radiation device as shaping equipment, because its power is large, radiation effect is good, can penetrate the surface of product, heat can be sent to the inside of product, with its typing, it is uneven, fine and closely woven that the interiors of products abscess is arranged, and increases screen resilience and the comfort level of product itself before the abscess of interiors of products is vanished; By at drying unit vulcanization plant being set, can make the dewatering efficiency of product higher, reduce the consumption of the energy, improve the molding effect of product, the contrast prior art, the product foam structure that this latex foam production line has is simple in structure, easy to operate, the foaming and intumescing multiplying power is high, stereotyped, produce is good, sponge plasticity is good, product dehydrate excellent in efficiency, energy resource consumption are low, low cost of manufacture, advantage that product percent of pass is high.
Description of drawings
Fig. 1 is the flow chart of latex foam production line described in the utility model.
Among the figure:
1, proportioner; 2, foam device; 3, spill materials device; 4, shaping equipment; 5, drying unit; 6, stripping off device; 7, wrap-up; 8, cutter sweep; 9, air input unit; 10, vulcanization plant.
The specific embodiment
As shown in Figure 1, latex foam production line described in the utility model, comprise the proportioner 1, the foam device 2 that set gradually, spill materials device 3, shaping equipment 4, drying unit 5, stripping off device 6, wrap-up 7 and cutter sweep 8, be provided on the foam device 2 in foaming process the product input air to improve the air input unit 9 of product expansion multiplying power, shaping equipment 4 is for improving the high-temperature heating equipment of product approval speed.By at foam device 2 air input unit 9 being set, can improve the expansion multiplying power of product to the product input air in foaming process, guarantee that the product foaming is more complete.
Shaping equipment 4 is infrared hyperthermia radiation device, the input of infrared hyperthermia radiation device links to each other with the output of controllable temperature system and device, so that the controllable temperature system and device can be regulated infrared hyperthermia radiation device according to the actual needs of product, reach the purpose of better control formed product.In order to make product approval more even, so infrared hyperthermia radiation device is set to nine groups, and is evenly distributed setting, three groups of every rows amount to three rows.
In order to improve the dewatering efficiency of product, reduce the consumption of the energy, improve the molding effect of product, at drying unit 5 vulcanization plant 10 is set.
The light wave that infrared hyperthermia radiation device sends is short infrared, and the wavelength of short infrared is 0.76 μ m～1.5 μ m.This is because infrared hyperthermia radiation rating of set is large, radiation effect is good, can penetrate the surface of product, heat can be sent to the inside of product, before the abscess of interiors of products is vanished, abscess is not finalized the design, it is even, fine and closely woven that the interiors of products abscess is arranged, and increases screen resilience and the comfort level of product itself.
The production process of latex foam:
1, natural milk gelatin and the secondary process raw material that will produce the main raw material(s) import of latex foam are put in the proportioner 1, and the agitating device that starts in the proportioner 1 stirs to it;
2, pour the liquid emulsion that stirs into foam device 2, at foam device 2 interior startup heaters, and open simultaneously 9 pairs of liquid emulsions of air input unit and carry out the air conveying, so that the expansion multiplying power of liquid emulsion in foaming process increases, guarantee the normal foaming of material;
3, the good liquid emulsion that will foam is sprayed onto for the base plate to the latex typing by the spray line that spills materials device 3;
4, the latex that will tentatively finalize the design on base plate is sent in the shaping equipment 4, opens infrared hyperthermia radiation device, makes it carry out high-temperature shaping to the latex on the base plate;
5, stereotyped latex and base plate are sent in the drying unit 5, and opened simultaneously vulcanization plant 10, latex is vulcanized dehydration, make latex form photoplate;
6, then will be sent to stripping off device 6 with the base plate of photoplate, photoplate is peeled off from base plate, base plate is transported back and is spilt materials device 3 places and reuse;
7, the photoplate after will peeling off carries out rolling by wrap-up 7 and processes;
8, the photoplate that winds is cut processing according to packing instructions by cutter sweep 8, last packet receiving.
Know-why of the present utility model has below been described in conjunction with specific embodiments.These are described just in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection domain.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present utility model, and these modes all will fall within the protection domain of the present utility model.
Claims (5)
1. latex foam production line, comprise the proportioner, the foam device that set gradually, spill materials device, shaping equipment, drying unit, stripping off device, wrap-up and cutter sweep, it is characterized in that, be provided on the described foam device in foaming process the product input air to improve the air input unit of product expansion multiplying power, described shaping equipment is for improving the high-temperature heating equipment of product approval speed.
2. a kind of latex foam production line according to claim 1, it is characterized in that, described shaping equipment is infrared hyperthermia radiation device, the input of described infrared hyperthermia radiation device links to each other with the output of controllable temperature system and device, so that described controllable temperature system and device can be regulated described infrared hyperthermia radiation device.
3. a kind of latex foam production line according to claim 1 is characterized in that, on the described drying unit vulcanization plant is set.
4. a kind of latex foam production line according to claim 2 is characterized in that, described infrared hyperthermia radiation device is some groups.
5. a kind of latex foam production line according to claim 4 is characterized in that, the light wave that described infrared hyperthermia radiation device sends is short infrared, and the wavelength of described short infrared is 0.76 μ m～1.5 μ m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220446009 CN202895557U (en) | 2012-09-03 | 2012-09-03 | Latex sponge production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220446009 CN202895557U (en) | 2012-09-03 | 2012-09-03 | Latex sponge production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202895557U true CN202895557U (en) | 2013-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220446009 Expired - Fee Related CN202895557U (en) | 2012-09-03 | 2012-09-03 | Latex sponge production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN202895557U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103340534A (en) * | 2013-06-30 | 2013-10-09 | 江苏爱德福乳胶制品有限公司 | Integrally arranged latex cotton production system and method for cutting latex cotton |
| CN103422357A (en) * | 2013-07-26 | 2013-12-04 | 东莞市铨兴鞋材有限公司 | Functional health care latex |
| CN103497390A (en) * | 2013-09-03 | 2014-01-08 | 东莞市铨兴鞋材有限公司 | Nano-grade latex |
| CN104231337A (en) * | 2014-08-13 | 2014-12-24 | 张立 | Method for preparing natural plant milky juice cotton |
| CN103481434B (en) * | 2013-09-02 | 2015-09-30 | 江苏恒康家居科技股份有限公司 | Streamlined sponge manufactures rupture of membranes technique |
| CN105342266A (en) * | 2015-12-03 | 2016-02-24 | 贾晓静 | Large-size automated processing equipment for pillow interiors |
| CN108373549A (en) * | 2018-01-24 | 2018-08-07 | 鹤山市怡欣纤维制品有限公司 | The production technology of latex foam |
| CN111775382A (en) * | 2020-07-17 | 2020-10-16 | 江苏金世缘乳胶制品股份有限公司 | Processing technology of pure natural latex dry sheet |
-
2012
- 2012-09-03 CN CN 201220446009 patent/CN202895557U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103340534A (en) * | 2013-06-30 | 2013-10-09 | 江苏爱德福乳胶制品有限公司 | Integrally arranged latex cotton production system and method for cutting latex cotton |
| CN103340534B (en) * | 2013-06-30 | 2018-03-30 | 江苏爱德福乳胶制品有限公司 | A kind of latex cotton production system of integrated setting and the method for cutting latex cotton |
| CN103422357A (en) * | 2013-07-26 | 2013-12-04 | 东莞市铨兴鞋材有限公司 | Functional health care latex |
| CN103481434B (en) * | 2013-09-02 | 2015-09-30 | 江苏恒康家居科技股份有限公司 | Streamlined sponge manufactures rupture of membranes technique |
| CN103497390A (en) * | 2013-09-03 | 2014-01-08 | 东莞市铨兴鞋材有限公司 | Nano-grade latex |
| CN104231337A (en) * | 2014-08-13 | 2014-12-24 | 张立 | Method for preparing natural plant milky juice cotton |
| CN105342266A (en) * | 2015-12-03 | 2016-02-24 | 贾晓静 | Large-size automated processing equipment for pillow interiors |
| CN108373549A (en) * | 2018-01-24 | 2018-08-07 | 鹤山市怡欣纤维制品有限公司 | The production technology of latex foam |
| CN111775382A (en) * | 2020-07-17 | 2020-10-16 | 江苏金世缘乳胶制品股份有限公司 | Processing technology of pure natural latex dry sheet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 523942 Chen Wu industrial zone, Houjie Town, Dongguan, Guangdong Patentee after: Dongguan Quanxing latex product Co.,Ltd. Address before: 523000 Jinying two street 1, Chen Wu industrial district, Houjie Town, Dongguan, Guangdong Patentee before: Dongguan Quanxing Shoes Material Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190425 Address after: 523000 Huawei Road, Chungkou Community, Houjie Town, Dongguan City, Guangdong Province Patentee after: DONGGUAN FENLU HOUSEWARE Co.,Ltd. Address before: 523942 Chen Wu industrial zone, Houjie Town, Dongguan, Guangdong Patentee before: Dongguan Quanxing latex product Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130424 Termination date: 20210903 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |