CN202885847U - Remote rammer monitoring recording system - Google Patents
Remote rammer monitoring recording system Download PDFInfo
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- CN202885847U CN202885847U CN 201220651235 CN201220651235U CN202885847U CN 202885847 U CN202885847 U CN 202885847U CN 201220651235 CN201220651235 CN 201220651235 CN 201220651235 U CN201220651235 U CN 201220651235U CN 202885847 U CN202885847 U CN 202885847U
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Abstract
The utility model discloses a remote rammer monitoring recording system which comprises an intelligent tension sensing module, an intelligent height measuring module and a main monitoring module, wherein the intelligent tension sensing module is used for detecting the hoisting height of the rammer; the intelligent height measuring module is used for detecting the hosting height of the rammer; the main monitoring module is used for analyzing, judging and recording obtained information; the main monitoring module is connected with the intelligent tension sensing module and the intelligent height measuring module and obtains information from the two modules; and the main monitoring module is connected with a monitoring center through a remote transmission module. According to the technical scheme of the utility model, supervisors can accurately record the engineering situations without going to the field to work, and remote real-time supervision and automatic recording are exerted, so that the labor productivity is greatly improved, artificial factors are reduced, the engineering management quality is improved, and the engineering management cost is lowered.
Description
Technical field
The utility model belongs to the project supervision apparatus field, relates in particular to a kind of tamping machine remote monitoring register system.
Background technology
In the industrial social construction of modernization, modern logistics are fast-developing, harbour, and the construction in harbour and container heap fortune place is very frequent.Along with the development of society and the aggravation of commercial competition, logistics company requires more and more higher on capital construction quality and cost on the impact that the long-term operating cost of company causes, for supervising the construction quality of compacting this critical process in basis in the stockyard capital construction of large plane, must carry out in real time audit record of whole process to the tamping machine compacting of subsoil course of work.At present, need the management personnel to work on the spot ability accurate recording engineering situation, greatly increased the engineering management cost.
Summary of the invention
In order to solve above-mentioned technical matters, the purpose of this utility model provides a kind of tamping machine remote monitoring register system, need the management personnel not arrive just energy accurate recording engineering situation of work on the spot, carry out the in real time automatic record of supervision of strange land, greatly raise labour productivity, reduce human factor, improve the engineering management quality, reduce the engineering management cost.
To achieve the above object, the utility model has adopted following technical scheme:
Tamping machine remote monitoring register system comprises: for detection of the intelligent pull sensing module of rammer hoisting weight; The high module of Intelligent testing for detection of the rammer sling height; Be used for monitoring primary module that the information that obtains is analyzed, differentiated and record, monitoring primary module and intelligent pull sensing module are connected with Intelligent testing that module is connected and from these two module obtaining informations, monitor primary module and be connected with Surveillance center by remote-transmission module.
As preferably, described intelligent pull sensing module is to be installed in the tamping machine suspension hook and to take off pulling force sensor between the tamping machine structure, and this pulling force sensor connects by the electric wire that is connected along fixed high stay cord cabling with monitoring primary module on being installed in tamping machine.
As preferably, described remote-transmission module is GSM or GPRS wireless remote transmission equipment.
As preferably, the high module of described Intelligent testing is installed near the driving gear wheel of rammer lifting rope elevator bucket on the tamping machine, the high module of this Intelligent testing comprises the U-shaped housing that is enclosed within the tooth outer rim that drives gear wheel, corresponding being equipped with for detection of the photoelectric sensor module that drives gear wheel sense of rotation and the number of teeth on two madial walls of U-shaped housing, the control circuit board of photoelectric sensor module is installed in the bottom groove of U-shaped housing, one base plate covers the bottom groove of U-shaped housing and fixes, described base plate is installed on the bracket in the mode that prevents from being opened, bracket is installed on the frame, bracket one end and frame are hinged, the bracket other end and frame are flexibly connected, and frame is fixed on the tamping machine.
Further preferred, described base plate by from bottom to top locking securing member with the U-shaped housing bottom be fixedly connected with, the base plate bottom surface is installed in downwards on the bracket and by the bolt lead sealing and is fixedly connected with, and the securing member of U-shaped housing and base plate connection is enclosed between base plate and the bracket like this.
Further preferred, described frame one end is established a circular hole, and the other end of frame is provided with an arcuate socket, and bracket one end is connected by the bolt that passes circular hole with frame, the bracket other end is connected by the bolt that passes arcuate socket with frame, and frame is fixed on the rammer lifting rope elevator barrel soleplate.
The utility model is owing to adopted above technical scheme, need the management personnel not arrive just energy accurate recording engineering situation of work on the spot, carry out the in real time automatic record of supervision of strange land, greatly improved labour productivity, reduced human factor, improve the engineering management quality, reduced the engineering management cost.
Description of drawings
Fig. 1 is use synoptic diagram of the present utility model;
Fig. 2 is theory diagram of the present utility model;
Fig. 3 is the use synoptic diagram of the high module of Intelligent testing;
Fig. 4 is the structural representation (partial cutaway) of the high module of Intelligent testing;
Fig. 5 is the left view (partial cutaway) of Fig. 4.
Embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is made a detailed explanation.
Embodiment 1:
A kind of tamping machine remote monitoring register system as shown in Figure 1 and Figure 2 comprises: for detection of the intelligent pull sensing module 4 of rammer 8 hoisting weights; The high module 3 of Intelligent testing for detection of the rammer sling height; For the monitoring primary module 2 that the information that obtains is analyzed, differentiated and records, monitoring primary module 2 and intelligent pull sensing module 4 are connected with Intelligent testing that module 3 is connected and from these two module obtaining informations, monitor primary module 2 and be connected with Surveillance center by remote-transmission module.
In the present embodiment, as shown in Figure 1, described intelligent pull sensing module 4 is for being installed in the tamping machine suspension hook and the pulling force sensor that takes off between the tamping machine structure 6, this pulling force sensor be installed in tamping machine 1 on monitoring primary module 2 by the edge calmly high stay cord 7 cablings be connected electric wire 5 connections.Described remote-transmission module is GSM or GPRS wireless remote transmission equipment.Such as Fig. 3, Fig. 4, shown in Figure 5, the high module 3 of described Intelligent testing is installed near the driving gear wheel 10 of rammer lifting rope 9 elevator buckets on the tamping machine, the high module 3 of this Intelligent testing comprises the U-shaped housing 35 that is enclosed within the tooth outer rim that drives gear wheel 10, corresponding being equipped with for detection of the photoelectric sensor module 36 that drives gear wheel 10 sense of rotation and the number of teeth on two madial walls of U-shaped housing 35, the control circuit board 37 of photoelectric sensor module 36 is installed in the bottom groove of U-shaped housing 35, one base plate 32 covers the bottom groove of U-shaped housing 35 and fixes, described base plate 32 is installed on the bracket 33 in the mode that prevents from being opened, bracket 33 is installed on the frame 31, bracket 33 1 ends and frame 31 are hinged, bracket 33 other ends and frame 31 are flexibly connected, and frame 31 is fixed on the tamping machine.Described base plate 32 by from bottom to top locking securing member with U-shaped housing 35 bottoms be fixedly connected with, base plate 32 bottom surfaces are installed in downwards on the bracket 33 and by bolt lead sealing 34 and are fixedly connected with, and the securing member of U-shaped housing 35 and base plate 32 connections is enclosed between base plate 32 and the bracket 33 like this.As shown in Figure 4, described frame 31 1 ends are established a circular hole, the other end of frame 31 is provided with an arcuate socket, bracket 33 1 ends are connected by the bolt that passes circular hole with frame 31, bracket 33 other ends are connected by the bolt that passes arcuate socket with frame 31, and frame 31 is fixed on the rammer lifting rope elevator barrel soleplate.
Native system is installed the intelligent pull sensing module of monitoring rammer hoisting weight, the high module of Intelligent testing and GSM or the GPRS wireless remote transmission module of monitoring rammer sling height in tamping machine, and monitoring primary module, the monitoring primary module is by each module of wired or wireless connection, by analyzing the information that obtains from each module, make intelligent distinguishing and record.Monitoring primary module and intelligent pull sensing module and the high module of Intelligent testing realize tamping machine status monitoring record function together.When intelligent pull sensing module detects the tamping machine rammer signal of slinging, immediately the rammer weight signal is passed to the monitoring primary module, rammer lifting this moment gear train begins to promote rammer, and the high module of monitoring primary module control Intelligent testing begins to measure the rammer hoisting depth; When rammer rises to surely high stay cord constrain height, take off the tamping machine structure and discharge rammer, intelligence pull sensing module detects tamping machine and discharges the rammer signal, immediately release signal is passed to the monitoring primary module, current rammer height and effective rammer weight and rammer release characteristic signal etc. that the monitoring primary module is surveyed according to the high module of Intelligent testing, judge whether this compacting of subsoil is qualified, calculate the total compacting of subsoil number of times of this tamping machine and refresh and be kept in the internal system memory device, record simultaneously the parameter of this compacting of subsoil in order to monitoring and inquiring.The monitoring primary module is connected GPRS wireless remote transmission module and Surveillance center and is consisted of the wireless monitor function with GSM or the GPRS wireless remote transmission equipment that computing machine connects with GSM.If the supervisor of Surveillance center wants to understand the job record of tamping machine, send by the connected wireless remote transmission equipment of computer control and to read tamping machine job record signal to the monitoring primary module on the tamping machine, the monitoring primary module receives signal and exists the data in the internal system memory device to become the communication data by the means such as software cryptography, compression handle, and by the computing machine of wireless remote transmission module loopback to Surveillance center, computing machine carries out software decryption, decompression scheduling algorithm after receiving data, preserves and show the job record of work tamping machine.
Effective work quantities of native system energy accurate recording tamping machine, to tamping machine under case of heavy load, to effective hoisting weight of rammer and sling height and the feature such as short lifting time identify, especially the tamping machine under the case of heavy load is identified at this key character of certain altitude release rammer, and according to the method for the construction party shortage quantities of hypothesis, monitoring system is carried out intellectual analysis and judgement according to the signal of the sensor institute perception on the working node under the effective working condition of tamping machine, working each time of field notes analyser real time record tamping machine, automatic classification arrangement and filing.Do not need the site supervision personnel, managerial personnel pass through central computer in control Surveillance center, GSM or GPRS wireless remote transmission equipment that the use system carries, can be to the tamping machine of each strange land construction, carry out remote monitoring, wireless GSM or GPRS(communication) but the zone that signal covers is exactly the guarded region of system.
During implementation, consider the safety of structure of support mechanism, intelligent pull sensing module can be by 20 tons of electronic weighing instrument repackings, and necessary process quality authentication is to guarantee the safety of construction operation.The electronic induction sensor of 20 tons of electronic weighing instruments has 130% safety coefficient to load, and namely load is not more than in 26 tons the situation, and it can both work.The rammer of tamping machine generally has 12 tons and 17 tons 2 kinds, and the sundries such as suspension hook can normally be worked safely less than 0.5 ton.Intelligence pull sensing modular structure part is installed between tamping machine suspension hook and the rammer, and wired output is adopted in signal output, and the electronic device housing water-tight utilizes the fixed high stay cord of tamping machine, and monitors primary module and is connected.Intelligence pull sensing module by microcomputer chip by constantly sample value of thrust on the pulling force sensor of pulling force testing circuit.When pulling force surpassed (design) unloaded pulling force, transmission began to lift by crane signal to the monitoring primary module, detects stable value of thrust and rammer release characteristic signal in this lifting process, sends the monitoring primary module to.
The high module of Intelligent testing is installed in that (U-shaped module is enclosed within on the tooth on the driving gear wheel limit of rammer lifting rope elevator bucket on the tamping machine, keep appropriate working position), frame is connected with base plate welding or the bolt of tamping machine upper support elevator bucket, the high module of Intelligent testing is installed on the carriage, the relative angle of bracket and frame, by detecting the number of teeth and the sense of rotation of gear wheel, determine the hoisting depth of rammer.Structure and installation are adjusted, such as Fig. 4, shown in Figure 5, and this module and monitoring primary module wired connection.This module is specially designed the high sensor of survey and surveys high circuit according to the characteristics of derricking gear, surveys the high altitude signal and directly gives the monitoring primary module.
The wireless remote transmission module adopts existing GSM or GPRS wireless network control module special, directly controls the sending and receiving wireless data by the monitoring primary module, realizes that remote command receives and the teledata upload function.
The monitoring primary module adopts the high-performance microcomputer chip as control core, signal by monitoring intelligent pull sensing module and the high module of Intelligent testing, analyze and preservation tamping machine job record, realize the long distance wireless data transmission by the Data Transmission Controlling with the wireless remote transmission module.
Surveillance center's wireless remote transmission equipment adopts existing GSM or GPRS wireless network nonshared control unit, directly controls the sending and receiving wireless data by Surveillance center's computing machine, realizes that remote command sends and the teledata receiving function.Surveillance center's computing machine reads the data that tamping machine course of work monitoring and control recording system is sent back by control Surveillance center wireless remote transmission equipment, backs up and show the course of work of long-range tamping machine by special software.
The enforcement of native system, improved the scientific and technological management level, but Effective Raise labour productivity greatly reduces human factor to the impact of engineering quality control, makes management can maintain strict control over gate of the quality monitoring, understand in real time construction quality and the progress of engineering, fully understand exactly the practice of construction ability of construction party, the behavior cost that construction party may be practised fraud is higher than construction cost, thereby stops cheating, greatly improve management benefit, also provide reference for later Bidding Work.Really accomplish to want benefit to management, want benefit to technology, management and technology go out the level of benefit.Quick raising along with China's economic development and scientific and technological level, enforcement when the Big Dipper 2 signal communication positioning systems of China, positioning function is expanded on basis at native system, can monitor the particular location of tamping point, using native system just can carry out perfect fully to the construction quality management of tamping machine, when the time comes, with the telemanagement of really accomplishing without the site administrator, and all quality index of tamping machine construction all will be controlled by engineering management side.
It is emphasized that: above only is preferred embodiment of the present utility model, be not that the utility model is done any pro forma restriction, every foundation technical spirit of the present utility model all still belongs in the scope of technical solutions of the utility model any simple modification, equivalent variations and modification that above embodiment does.
Claims (6)
1. tamping machine remote monitoring register system is characterized in that, comprising:
Intelligent pull sensing module (4) for detection of the rammer hoisting weight;
The high module of Intelligent testing (3) for detection of the rammer sling height;
For the monitoring primary module (2) that the information that obtains is analyzed, differentiated and records, monitoring primary module (2) is connected with Intelligent testing with intelligent pull sensing module (4) that module (3) is connected and from these two module obtaining informations, monitors primary module (2) and be connected with Surveillance center by remote-transmission module.
2. tamping machine remote monitoring register system according to claim 1, it is characterized in that, described intelligent pull sensing module (4) is for being installed in the tamping machine suspension hook and taking off pulling force sensor between the tamping machine structure (6), this pulling force sensor be installed in tamping machine on monitoring primary module (2) by the edge calmly high stay cord (7) cabling be connected electric wire (5) connection.
3. tamping machine remote monitoring register system according to claim 1 is characterized in that, described remote-transmission module is GSM or GPRS wireless remote transmission equipment.
4. tamping machine remote monitoring register system according to claim 1, it is characterized in that, the high module of described Intelligent testing (3) is installed near the driving gear wheel (10) of rammer lifting rope elevator bucket on the tamping machine, the high module of this Intelligent testing (3) comprises the U-shaped housing (35) that is enclosed within the tooth outer rim that drives gear wheel (10), correspondence is equipped with for detection of the photoelectric sensor module (36) that drives gear wheel (10) sense of rotation and the number of teeth on two madial walls of U-shaped housing (35), the control circuit board (37) of photoelectric sensor module (36) is installed in the bottom groove of U-shaped housing (35), one base plate (32) covers the bottom groove of U-shaped housing (35) and fixes, described base plate (32) is installed on the bracket (33) in the mode that prevents from being opened, bracket (33) is installed on the frame (31), bracket (33) one ends and frame (31) are hinged, bracket (33) other end and frame (31) are flexibly connected, and frame (31) is fixed on the tamping machine.
5. tamping machine remote monitoring register system according to claim 4, it is characterized in that, described base plate (32) is fixedly connected with U-shaped housing (35) bottom by the securing member of from bottom to top locking, base plate (32) bottom surface is installed in bracket (33) downwards and upward and by bolt lead sealing (34) is fixedly connected with, and the securing member of U-shaped housing (35) and base plate (32) connection is enclosed between base plate (32) and the bracket (33) like this.
6. tamping machine remote monitoring register system according to claim 4, it is characterized in that, described frame (31) one ends are established a circular hole, the other end of frame (31) is provided with an arcuate socket, bracket (33) one ends are connected by the bolt that passes circular hole with frame (31), bracket (33) other end is connected by the bolt that passes arcuate socket with frame (31), and frame (31) is fixed on the rammer lifting rope elevator barrel soleplate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220651235 CN202885847U (en) | 2012-11-29 | 2012-11-29 | Remote rammer monitoring recording system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220651235 CN202885847U (en) | 2012-11-29 | 2012-11-29 | Remote rammer monitoring recording system |
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| Publication Number | Publication Date |
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| CN202885847U true CN202885847U (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220651235 Expired - Fee Related CN202885847U (en) | 2012-11-29 | 2012-11-29 | Remote rammer monitoring recording system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104609326A (en) * | 2014-12-16 | 2015-05-13 | 北京南车时代机车车辆机械有限公司 | Dynamic compaction machine and winding device thereof |
-
2012
- 2012-11-29 CN CN 201220651235 patent/CN202885847U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104609326A (en) * | 2014-12-16 | 2015-05-13 | 北京南车时代机车车辆机械有限公司 | Dynamic compaction machine and winding device thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130417 Termination date: 20181129 |