CN202881367U - Conveniently mobile automatic metal spraying equipment - Google Patents

Conveniently mobile automatic metal spraying equipment Download PDF

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Publication number
CN202881367U
CN202881367U CN2011205710653U CN201120571065U CN202881367U CN 202881367 U CN202881367 U CN 202881367U CN 2011205710653 U CN2011205710653 U CN 2011205710653U CN 201120571065 U CN201120571065 U CN 201120571065U CN 202881367 U CN202881367 U CN 202881367U
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CN
China
Prior art keywords
spraying equipment
control
circuit
automatic spraying
shower nozzle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2011205710653U
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Chinese (zh)
Inventor
石文明
张中良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI HUNENG ANTI-CORROSION AND HEAT INSULATION ENGINEERING Co Ltd
Original Assignee
SHANGHAI HUNENG ANTI-CORROSION AND HEAT INSULATION ENGINEERING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI HUNENG ANTI-CORROSION AND HEAT INSULATION ENGINEERING Co Ltd filed Critical SHANGHAI HUNENG ANTI-CORROSION AND HEAT INSULATION ENGINEERING Co Ltd
Priority to CN2011205710653U priority Critical patent/CN202881367U/en
Application granted granted Critical
Publication of CN202881367U publication Critical patent/CN202881367U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to conveniently mobile automatic metal spraying equipment. The conveniently mobile automatic metal spraying equipment comprises a hollow shell frame with a rectangular structure, a spraying device, a numeral control device and trundles, wherein a sliding track is erected on the top of the shell frame, the spraying device is composed of a spraying head and a filament control assembly, the numeral control device is arranged in the shell frame and is used for controlling the movement of the spraying device and supplying electrical energy, and the trundles are arranged at the lower part of the shell frame. Compared with the prior art, the conveniently mobile automatic metal spraying equipment provided by the utility model has the advantages of convenience in use, low cost, high efficiency, high machining accuracy, wide application occasions and the like.

Description

A kind of convenient mobile metal automatic spraying equipment
Technical field
The utility model relates to a kind of metal spraying device, especially relates to a kind of convenient mobile metal automatic spraying equipment.
Background technology
Adopt the method for metallize layer on the basad material of alternating current-direct current electric arc, in fact exactly again good fortune is carried out on the base object surface, improve surface machinery, physics and chemistry performance.Use to exchange or direct current arc to the required metal level of base object surface spraying, this method is widely used in many aspects such as building, machinofacture, repair of machine, anticorrosion, decoration.Used substrate material can be that various metals or non-metallic material are substrate, non-metallic material is substrate, is substrate such as brick, stone, cement, timber, plastics, resin and other organic and inorganic all chemical substance.Substrate at various materials sprays required metal level with alternating current-direct current electric arc, and these sprayed metal coatings can be various metals or their alloys such as gold and silver, copper, iron, aluminium, nickel, chromium.The common technological process of this alternating current-direct current electric arc door metal spray-coating method was carried out conventional processing to substrate material surface before this, then was to implement spraying at substrate surface, generated required sprayed metal coating.
But traditional metal thermal spraying operation is to adopt artificial pistol to finish, and the advantage of this mode is to spray direction and can adjusts arbitrarily, is difficult for occuring to spray incomplete situation because of the position, dead angle.Shortcoming is inefficiency; Coating quality varies with each individual; And need closely contact lance ejection metal aerosol out, these objectionable impuritiess are unfavorable for that operator's is healthy.If utilize the automatization metal thermal spraying equipment can be so that spraying operation is convenient and time-saving, general metal thermal spraying equipment adopts and in three-dimensional the mode that spray gun sprays workpiece is set respectively axially.This kind spraying method needs at least three spray guns to realize operation when the metal thermal spraying operation, so that equipment cost is high, and because spray gun is many, the wire of use is also many, causes utilization ratio wiry low, and is unfavorable to operator ' s health.
The utility model content
The purpose of this utility model be exactly provide in order to overcome the defective that above-mentioned prior art exists that a kind of easy to use, low-cost high-efficiency, working accuracy are high, application occasion convenient mobile metal automatic spraying equipment widely.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of convenient mobile metal automatic spraying equipment comprises:
The shell framework: hollow rectangular structure, top shelf is provided with sliding rail;
Spray equipment: comprise shower nozzle and control silk assembly, described shower nozzle is located at top, can move along sliding rail, and described control silk assembly is connected to the bottom of shower nozzle;
Numerical control device: be located in the shell framework, comprise control unit and power supply, the motion of control spray equipment also provides electric power energy;
Castor: the bottom that is located at the shell framework.
Described shower nozzle is fastened in the sliding rail, is provided with electric arc alternating current-direct current electric arc rifle on the shower nozzle, and shower nozzle can all around move along sliding rail, and carries out lifting through control device control.
The middle part of described shower nozzle is provided with the suction chamber of an interlayer hollow.
Described control silk assembly comprises cable and the pipeline of gas compressor, thread delivering machine and connection, and the air pressure of described controller for air compressor is wound with wire to be sprayed on the described thread delivering machine.
Described thread delivering machine arranges regulating mechanism at the silk pressing gap location of its frame, and this regulating mechanism is regulated the wire transporting wheel in gap for drive governor lever by screw rod.
Described wire comprises aluminium wire, zinc silk or copper wire.
Described control unit comprises the spraying ON-OFF control circuit, connects time delay circuit by the switch signal circuit, the multistage gating circuit of time delay circuit control, and the executive circuit of gating circuit control forms.
Described control unit also comprises message sample and discriminator circuit, on-line monitoring circuit, carries out and actuating circuit in real time, and foregoing circuit connects with functions in the spray equipment, controls the spraying of spray equipment.
Described power supply comprises electric motor and generator, for equipment provides driven by power.
Described castor can or be installed planned orbit according to the signal control of numerical control device and move along the track slip of setting.
Compared with prior art, the utlity model has following advantage:
(1) easy to use: this equipment is automatic control, just can automatically move after the pre-set program, and spray equipment can move top to bottom, left and right, front and rear, and the spraying scope is wide and spraying is even;
(2) low-cost high-efficiency: this equipment adopts numerical control operated, realized the fully automated spraying by predefined program, thereby can replace manual operation fully, can save cost of labor on the one hand, can avoid on the other hand the mistake that occurs owing to manual operation, but also greatly improve working efficiency;
(3) working accuracy is high: utilize a whole set of electronic circuit control, the mechanical parameter that each several part arranges as required, electronic parameter accurately cooperate and cooperation, level and the quality of this equipment spraying operation have been improved, the coat-thickness that utilizes the convenient control of control device to spray, both improve efficient than common hand spray, improved again tolerance range;
(4) extensive with occasion: in be provided with generator, wait environment comparatively abominable in the open air, can't obtain also can use under the condition of externally fed, the scope of application is extensive.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
Below in conjunction with the drawings and specific embodiments the utility model is elaborated.
Embodiment
A kind of convenient mobile metal automatic spraying equipment, its structure as shown in Figure 1, this equipment comprises shell framework 1, spray equipment 2, control device 3, castor 4.
Wherein, shell framework 1 is hollow rectangular structure, and top shelf is provided with sliding rail.Spray equipment 2 comprises shower nozzle and control silk assembly, and described shower nozzle is located at top, can move along sliding rail, and described control silk assembly is connected to the bottom of shower nozzle.Control device 3 is located in the shell framework 1, comprise control device, generator and electric motor, when external source is arranged, the employing electric motor gets final product, wait more abominable local of environment in the open air or do not have the occasion of external source, can utilize generator to carry out self-generating, the motion of control spray equipment also provides electric power energy.Castor 4 is located at the bottom of shell framework.
The shower nozzle that spray equipment 2 arranges is fastened in the sliding rail, is provided with electric arc alternating current-direct current electric arc rifle on the shower nozzle, and shower nozzle can all around move along sliding rail, and carries out lifting through control device 3 controls.Be provided with the suction chamber of an interlayer hollow at the middle part of shower nozzle.
Control silk assembly comprises cable and the pipeline of gas compressor, thread delivering machine and connection, and the air pressure of controller for air compressor is wound with aluminium wire to be sprayed on the thread delivering machine.Thread delivering machine arranges regulating mechanism at the silk pressing gap location of its frame, and this regulating mechanism is regulated the wire transporting wheel in gap for drive governor lever by screw rod.Control unit comprises the spraying ON-OFF control circuit, connects time delay circuit by the switch signal circuit, the multistage gating circuit of time delay circuit control, and the executive circuit of gating circuit control forms.In addition, control unit also comprises message sample and discriminator circuit, on-line monitoring circuit, carries out and actuating circuit in real time, and foregoing circuit connects with functions in the spray equipment, controls the spraying of spray equipment.Power supply comprises electric motor and generator, for equipment provides driven by power.
Castor 4 can or be installed planned orbit according to the signal control of control device and move along the track slip of setting.
Use the utility model, thereby can carry out metal spraying to the bottom of bridge Box Girder and reach etch-proof effect, utilize a whole set of Digital Circuit Control, the mechanical parameter that each several part arranges as required, electronic parameter accurately cooperate and cooperation, control device can accurately be controlled the position of shower nozzle and the coat-thickness that sprays, in addition, shower nozzle can also slide along the top slide rail of shell framework, has further improved level and the quality of this equipment spraying operation.

Claims (10)

1. one kind makes things convenient for mobile metal automatic spraying equipment, it is characterized in that this device comprises:
The shell framework: hollow rectangular structure, top shelf is provided with sliding rail;
Spray equipment: comprise shower nozzle and control silk assembly, described shower nozzle is located at top, all around moves along sliding rail, and described control silk assembly is connected to the bottom of shower nozzle;
Control device: be located in the shell framework, comprise numerical control assembly and power supply, the motion of control spray equipment also provides electric power energy;
Castor: the bottom that is located at the shell framework.
2. a kind of convenient mobile metal automatic spraying equipment according to claim 1 is characterized in that described shower nozzle is fastened in the sliding rail, is provided with electric arc alternating current-direct current electric arc rifle on the shower nozzle, and shower nozzle carries out lifting through control device control.
3. a kind of convenient mobile metal automatic spraying equipment according to claim 1 is characterized in that the middle part of described shower nozzle is provided with the suction chamber of an interlayer hollow.
4. a kind of convenient mobile metal automatic spraying equipment according to claim 1 is characterized in that, described control silk assembly comprises cable and the pipeline of gas compressor, thread delivering machine and connection, is wound with wire to be sprayed on the described thread delivering machine.
5. a kind of convenient mobile metal automatic spraying equipment according to claim 4 is characterized in that described thread delivering machine arranges regulating mechanism at the silk pressing gap location of its frame, and this regulating mechanism is regulated the wire transporting wheel in gap for drive governor lever by screw rod.
6. a kind of convenient mobile metal automatic spraying equipment according to claim 4 is characterized in that described wire comprises aluminium wire, zinc silk or copper wire.
7. a kind of convenient mobile metal automatic spraying equipment according to claim 1, it is characterized in that, described control unit comprises the spraying ON-OFF control circuit, connect time delay circuit by the switch signal circuit, the multistage gating circuit of time delay circuit control, the executive circuit of gating circuit control forms.
8. a kind of convenient mobile metal automatic spraying equipment according to claim 1, it is characterized in that, described control unit also comprises message sample and discriminator circuit, on-line monitoring circuit, carries out and actuating circuit in real time, and foregoing circuit connects with functions in the spray equipment.
9. a kind of convenient mobile metal automatic spraying equipment according to claim 1 is characterized in that described power supply is included as equipment power-actuated electric motor and generator are provided.
10. a kind of convenient mobile metal automatic spraying equipment according to claim 1 is characterized in that, described castor is for sliding along the track of setting or according to the signal control of numerical control device the universal caster wheel that planned orbit moves being installed.
CN2011205710653U 2011-12-31 2011-12-31 Conveniently mobile automatic metal spraying equipment Expired - Fee Related CN202881367U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011205710653U CN202881367U (en) 2011-12-31 2011-12-31 Conveniently mobile automatic metal spraying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011205710653U CN202881367U (en) 2011-12-31 2011-12-31 Conveniently mobile automatic metal spraying equipment

Publications (1)

Publication Number Publication Date
CN202881367U true CN202881367U (en) 2013-04-17

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Application Number Title Priority Date Filing Date
CN2011205710653U Expired - Fee Related CN202881367U (en) 2011-12-31 2011-12-31 Conveniently mobile automatic metal spraying equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103184404A (en) * 2011-12-31 2013-07-03 上海沪能防腐隔热工程技术有限公司 Movable automatic metal spraying apparatus
CN103480539A (en) * 2013-09-14 2014-01-01 郑州轻冶科技有限公司 Anti-oxidation spraying device and method for anode carbon block for aluminum electrolysis

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103184404A (en) * 2011-12-31 2013-07-03 上海沪能防腐隔热工程技术有限公司 Movable automatic metal spraying apparatus
CN103480539A (en) * 2013-09-14 2014-01-01 郑州轻冶科技有限公司 Anti-oxidation spraying device and method for anode carbon block for aluminum electrolysis

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130417

Termination date: 20141231

EXPY Termination of patent right or utility model