CN202876777U - Novel esterification pre-reactor - Google Patents
Novel esterification pre-reactor Download PDFInfo
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- CN202876777U CN202876777U CN 201220541016 CN201220541016U CN202876777U CN 202876777 U CN202876777 U CN 202876777U CN 201220541016 CN201220541016 CN 201220541016 CN 201220541016 U CN201220541016 U CN 201220541016U CN 202876777 U CN202876777 U CN 202876777U
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- catalyst
- reactor
- housing
- mozzle
- novel ester
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Abstract
The utility model discloses a novel esterification pre-reactor which comprises a pre-reactor shell; the upper end of the pre-reactor shell is provided with a material inlet pipe and a liquid outlet which are inserted into the pre-reactor shell; the upper part of the pre-reactor shell is provided with an upper cover; the upper end of the upper part is fixedly provided with a motor driving a shaft to rotate, and the shaft is inserted into the shell; a stable region for settling a catalyst is arranged below the upper cover; the shell is internally provided with a diversion pipe; a film screen for suspending the catalyst is respectively arranged between two sides of the diversion pipe and the pre-reactor shell; an upper filter screen for stopping the catalyst is arranged at the outer side of the diversion pipe; and a lower filter screen is arranged on the bottom of the diversion pipe. According to the utility model, materials and the catalyst are in full contact, and are produced continuously, and the reaction balance restriction is broken through, so that the novel esterification pre-reactor has high reaction selection and product conversion rate, is conductive to improving the process production capability and product purity, also can be used for shortening the reaction time, and can be used for reducing the energy consumption and the operation expense.
Description
Technical field
The utility model relates to a kind of esterifier, refers to that specifically a kind of esterification of novel use solid particle catalyst is changed device in advance.
Background technology
Butyl acetate is the domestic traditional processing technology route of making catalyst with sulfuric acid that still adopts at present, and there is shortcomings in this technique, and the concentrated sulfuric acid that has high corrosion and oxidisability such as employing is made catalyst, and equipment corrosion and side reaction are serious; Esterification also must be carried out in the batch (-type) enamel still of low heat transfer efficient, and the reaction conversion per pass is low; Because the esterification of pure and mild acid is subjected to the restriction of chemical balance, and contains azeotropic mixture in the system, two step of reaction and separation processes process is all difficult, and production procedure is long; Equipment investment and maintenance cost are high in addition, and energy consumption and operating cost are large, poor product quality, and also institute's removal waste fluid also affects and contaminated environment.In order to overcome the shortcoming of sulfuric acid catalyst, propose to adopt again solid acid to replace the flexible technical process of sulfuric acid, and carried out more research, but since catalyst in esterifying kettle easily efflorescence and impurities accumulation reduce catalytic effect, industrialization is difficult.
Summary of the invention
In order to address the above problem, the utility model provides a kind of molecular balance restriction of breaking, and improves a kind of novel ester pre-reactor of product purity.
In order to achieve the above object, the utility model is achieved through the following technical solutions:
The utility model is a kind of novel ester pre-reactor, comprise the pre-reactor housing, be provided with feed pipe and the liquid outlet that inserts in the pre-reactor housing in the upper end of pre-reactor housing, the top of pre-reactor housing is loam cake, the loam cake upper end is fixedly installed the motor that rotates with moving axis, axle inserts in the housing, below loam cake, be the Anding District for catalyst sedimentation, in housing, be provided with mozzle, between the both sides of mozzle and pre-reactor housing, be respectively arranged with the thin-film network for suspended catalyst, upper filter screen at mozzle upper end arranged outside cut-off catalyst arranges lower filter screen in the bottom of mozzle.
Further improvement of the utility model is: the chuck that heating is arranged in the outer setting of housing, side at chuck is provided with the heat medium entrance, opposite side at chuck is provided with the heat medium outlet, pass chuck, be provided with catalyst inlet at housing, be provided with catalyst outlet in the lower end of housing.
Further improvement of the utility model is: be used for being arranged on the liquid outlet place by the upper filter screen of catalyst.
Mozzle of the present utility model is cylindrical, and feed pipe is inserted into below the upper surface of mozzle, and the upper filter screen at mozzle upper end arranged outside cut-off catalyst arranges lower filter screen in the bottom of mozzle.
The utility model is provided with the propeller agitator that several promote Matter Transfer at axle.
The utility model motor is the variable-frequency motor of adjustable speed.
The utility model Anding District is back taper, and cone angle is 90 °-120 °.
The diameter of the utility model mozzle is d, and described housing lower end diameter is D, and the housing height is H, 0.3D＜d＜0.7D, and 1.5D＜H＜2D, Catalyst packing volume Ve, the volume V of material, the scope of voidage ε=1-Ve/V is 0.8 ~ 0.9.
The utility model is in order to prevent that beaded catalyst is stirred oar and smashes, with catalyst at the thin-film network inner suspension, by spiral agitator material is flowed from the top down in mozzle, by flowing of mozzle, the outside material of mozzle is flowed from bottom to top, and make pellet type catalyst be in suspension, catalyst is fully contacted with reaction mass, outside in pre-ization device annular region at mozzle, material flow pattern be parabolic shape, flow velocity is higher in the middle of the annular region, catalyst moves upward, flow velocity is low near the Anding District of pre-reactor, so that the movement velocity of catalyst is slowed down, because catalyst is graininess, by the self gravitation sedimentation, material is from the discharging of Anding District liquid outlet, most of material enters from mozzle top, and the screen cloth of certain order number is equipped with on mozzle top, blocks the lighter catalyst of part, prevent that paddle from smashing the catalyst of bringing into, rotating speed of agitator can be adjusted according to the size of concrete catalyst granules and the flow velocity of material, is adjusted to required speed by the variable frequency adjustment motor, should carry out first preheating during material feeding, make it near reaction temperature, reactor heats by chuck.
The utility model makes material fully contact with catalyst, and realize producing continuously, discharging then enters the further reaction and separation processes of reaction fractionating tower, limit to break molecular balance, thereby have higher reaction selectivity and conversion rate of products, be conducive on the one hand the raising of process production capacity and product purity, but also Reaction time shorten on the other hand, reduce energy consumption and operating cost, strengthened mass transport process, the charging of higher conversion is provided for the smart gold-plating process of follow-up reaction.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Wherein: 1-feed pipe, 2-upper filter screen, 3-catalyst inlet, 4-chuck, the outlet of 5-heat medium, 6-catalyst outlet, 7-motor, 8-axle, 9-loam cake, 10-liquid outlet, 11-Anding District.12-heat medium entrance, 13-mozzle, 14-propeller agitator, 15-lower filter screen, 16-housing.
The specific embodiment
In order to deepen understanding of the present utility model, the utility model is done describing in further detail below in conjunction with drawings and Examples, this embodiment only is used for explaining the utility model, protection domain of the present utility model is not consisted of to limit.
As shown in Figure 1, the utility model is a kind of novel ester pre-reactor, comprise pre-reactor housing 16, be provided with feed pipe 1 and the liquid outlet 10 that inserts in the described pre-reactor housing 16 in the upper end of described pre-reactor housing 16, the top of described pre-reactor housing 16 is loam cake 9, described loam cake 9 upper ends are fixedly installed the motor 7 that rotates with moving axis 8, described motor 7 is the variable-frequency motor of adjustable speed, adjusting rotating speed just suspends catalyst and don't makes most of catalyst enter mozzle 13 tops or discharge from liquid outlet 10, thereby can make pre-ization device adapt to the catalyst of different cultivars, described axle 8 inserts in the described housing 16, be provided with the propeller agitator 14 that several promote Matter Transfer at described axle 8, below described loam cake 9, be the Anding District 11 for catalyst sedimentation, described Anding District 11 is back taper, described cone angle is 90 °-120 °, in described housing 16, be provided with mozzle 13, described mozzle 13 is cylindrical, described feed pipe 1 is inserted into below the upper surface of described mozzle 13, between the both sides of described mozzle 13 and described pre-reactor housing 16, be respectively arranged with the thin-film network for suspended catalyst, upper filter screen 2 at described mozzle 13 upper end arranged outside cut-off catalyst, describedly also can be arranged on liquid outlet 10 places for the upper filter screen 2 by catalyst, place the material outflow liquid outlet 10 that catalyst is followed, in the bottom of described mozzle 13 lower filter screen 15 is set, upper filter screen 2 is held back a small amount of catalyst with Flow of Goods and Materials with lower filter screen 15, preventing that catalyst from entering is smashed by propeller agitator 14 in the mozzle, the chuck 4 that heating is arranged in the outer setting of described housing 16, side at described chuck 4 is provided with heat medium entrance 12, opposite side at described chuck 4 is provided with heat medium outlet 5, pass described chuck 4, be provided with catalyst inlet 3 at described housing 16, be provided with catalyst outlet 6 in the lower end of described housing 16, pellet type catalyst adds from catalyst inlet 3, raw material and catalyst enter mozzle 13 in the esterification pre-reactor by a certain amount of from feed pipe 1, the preheating of reactor feed process is near reaction temperature, starting motor 7 suspends catalyst, passing into heat medium makes reaction reach the required temperature of reaction, reaction raw materials is entered by charging aperture 1, flow downward on interior by mozzle 13 through stir promoting, contact with the catalyst that suspends in the thin-film network outside mozzle 13, by stirring material is fully contacted with catalyst, in Anding District, the flow velocity of material slows down, because deadweight, catalyst sedimentation, entering reaction fractionating tower through upper filter screen 3 by liquid outlet further reacts and separates, most of material then enters mozzle 13 upper ends and carries out circular response, and esterification pre-reactor and material contact portion are all selected Stainless steel 316 L material.The diameter of described mozzle 13 is d, and described housing 16 lower end diameter are D, and described housing 16 highly is H, 0.3D＜d＜0.7D, and 1.5D＜H＜2D, the admission space Ve of described catalyst, the volume V of material, the scope of voidage ε=1-Ve/V is 0.8 ~ 0.9.
Take ROHM AND HAAS Amberlyst15 as catalyst, it is system that acetic acid and n-butanol reaction generate n-butyl acetate, raw material acetic acid and n-butanol are pressed the charging of 1:1.1 mol ratio, react in 5 cubes of reactors, the mean residence time of material is 30 minutes, and the reactor actual capacity is 3 cubes, charging and discharging speed be 6 cubes per hour, the amount of catalyst is 150 kilograms, 95 ℃ of reaction temperatures, and the acetic acid conversion ratio reaches 63% during discharging.
The utility model makes material fully contact with catalyst, and realize producing continuously, discharging then enters the further reaction and separation processes of reaction fractionating tower, to break the molecular balance restriction, thereby have higher reaction selectivity and conversion rate of products, be conducive on the one hand the raising of process production capacity and product purity, but also Reaction time shorten on the other hand reduces energy consumption and operating cost.
Claims (8)
1. novel ester pre-reactor, comprise pre-reactor housing (16), be provided with feed pipe (1) and the liquid outlet (10) that inserts in the described pre-reactor housing (16) in the upper end of described pre-reactor housing (16), the top of described pre-reactor housing (16) is loam cake (9), described loam cake (9) upper end is fixedly installed the motor (7) that band moving axis (8) rotates, described axle (8) inserts in the described housing (16), it is characterized in that: the below at described loam cake (9) is the Anding District (11) for catalyst sedimentation, in described housing (16), be provided with mozzle (13), between the both sides of described mozzle (13) and described pre-reactor housing (16), be respectively arranged with the thin-film network for suspended catalyst, upper filter screen (2) at described mozzle (13) upper end arranged outside cut-off catalyst arranges lower filter screen (15) in the bottom of described mozzle (13).
2. described a kind of novel ester pre-reactor according to claim 1, it is characterized in that: the chuck (4) that heating is arranged in the outer setting of described housing (16), side at described chuck (4) is provided with heat medium entrance (12), opposite side at described chuck (4) is provided with heat medium outlet (5), pass described chuck (4), be provided with catalyst inlet (3) at described housing (16), be provided with catalyst outlet (6) in the lower end of described housing (16).
3. described a kind of novel ester pre-reactor according to claim 1 and 2 is characterized in that: describedly be arranged on liquid outlet (10) for the upper filter screen (2) by catalyst and locate.
4. described a kind of novel ester pre-reactor according to claim 3, it is characterized in that: described mozzle (13) is for cylindrical, and described feed pipe (1) is inserted into below the upper surface of described mozzle (13).
5. described a kind of novel ester pre-reactor according to claim 4 is characterized in that: be provided with the propeller agitator (14) that several promote Matter Transfers at described axle (8).
6. described a kind of novel ester pre-reactor according to claim 5, it is characterized in that: described motor (7) is the variable-frequency motor of adjustable speed.
7. described a kind of novel ester pre-reactor according to claim 6, it is characterized in that: described Anding District (11) is back taper, and described cone angle is 90 °-120 °.
8. described a kind of novel ester pre-reactor according to claim 7, it is characterized in that: the diameter of described mozzle (13) is d, described housing (16) lower end diameter is D, described housing (16) highly is H, 0.3D＜d＜0.7D, 1.5D＜H＜2D, the admission space Ve of described catalyst, the volume V of material, the scope of voidage ε=1-Ve/V is 0.8 ~ 0.9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220541016 CN202876777U (en) | 2012-10-22 | 2012-10-22 | Novel esterification pre-reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220541016 CN202876777U (en) | 2012-10-22 | 2012-10-22 | Novel esterification pre-reactor |
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| Publication Number | Publication Date |
|---|---|
| CN202876777U true CN202876777U (en) | 2013-04-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 201220541016 Withdrawn - After Issue CN202876777U (en) | 2012-10-22 | 2012-10-22 | Novel esterification pre-reactor |
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| CN (1) | CN202876777U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102921356A (en) * | 2012-10-22 | 2013-02-13 | 江苏华泰重工装备有限公司 | Novel esterification pre-reactor |
| CN105504255A (en) * | 2016-01-11 | 2016-04-20 | 中蓝晨光化工研究设计院有限公司 | Production process for preparing polycarbonate through continuous melt polymerization |
-
2012
- 2012-10-22 CN CN 201220541016 patent/CN202876777U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102921356A (en) * | 2012-10-22 | 2013-02-13 | 江苏华泰重工装备有限公司 | Novel esterification pre-reactor |
| CN105504255A (en) * | 2016-01-11 | 2016-04-20 | 中蓝晨光化工研究设计院有限公司 | Production process for preparing polycarbonate through continuous melt polymerization |
| CN105504255B (en) * | 2016-01-11 | 2017-06-16 | 中蓝晨光化工研究设计院有限公司 | A kind of continuous fusion polymerization prepares the production technology of makrolon |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130417 Effective date of abandoning: 20140521 |
|
| RGAV | Abandon patent right to avoid regrant |