Background technology
Dobby device is a kind of in the critical piece shedding motions of the large motion of loom five, its effect is two-layer up and down by being divided under brown frame effect warp thread (or silk), to form shed open, for loom weft insertion system wefting insertion, and then remain silent, make through, weft yarn to interweave, go round and begin again, finish weaving of fabric.
Dobby device is by driving shaft and loom main shaft interlock, and the loom main shaft operation drives the running of multi-arm mechanical hook-up; The electromagnet of loom system by installing on the control dobby device with the mechanical gear hook, drags the brown frame shedding motion action of back; Owing to control angle and flower shape output computing are had certain requirement, if the control sequential has some mistakes, can cause the wrong flower of dobby device; On loom, because loom belongs to high-speed cruising to stopping, can't not judging colored shape mistake if do not weave cotton cloth with yarn.
At present, loom system is in design process, and when relating to electronic dobby flower shape control section, accurately whether test macro is reliable, and whether whether system's flower shape under different operator schemes is accurate; Current method of dealing with problems is the cloth that directly weaves on looms, and ceaselessly tests each duty of loom, can cause like this waste of a large amount of cloth, and test validity is under some influence, and accuracy is relatively poor, can not really solve thorny mistake flower problem.
Therefore, a kind ofly can judge effectively fast whether the current colored shape of system is correct, increases work efficiency, and avoids the waste of cloth, the judgement system that reduces production costs demands urgently occurring.
The utility model content
Adopt at loom and weave cotton cloth for solving traditional mode, ceaselessly test each duty of loom, whether test multi-arm flower shape control system is accurate, cause the waste of a large amount of cloth, and the problem such as test accuracy is relatively poor, the utility model discloses a kind of electronic dobby simulation system, effectively judge whether the current colored shape of system is correct to reach fast, increase work efficiency, avoid the waste of cloth, the purpose that reduces production costs.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of electronic dobby simulation system, comprise successively loom control system, multi-arm control panel and the reception that is electrically connected and read the signal-obtaining plate of the multi-arm control signal that described multi-arm control panel exports, also be electrically connected with the loom main shaft scrambler on the described signal-obtaining plate, described electronic dobby simulation system also comprises the input media of setting the flower shape parameter for input, and described input media is electrically connected with described signal-obtaining plate.
Preferably, described signal-obtaining plate comprises ARM chip, CPLD chip and the optical coupling isolation circuit that is arranged at described ARM chip and CPLD chip periphery.
Preferably, be provided with electric connection line between described input media and described signal-obtaining plate, described electric connection line is CAN bus or 485 buses.
Preferably, described input media is computing machine or man-machine interface.
Preferably, the display screen of described input media is industrial screen.
Preferably, be electrically connected with alarm element on the described input media.
Preferably, described alarm element is voice guard or photoelectric alarm.
The disclosed electronic dobby simulation system of the utility model, comprise successively loom control system, multi-arm control panel and the reception that is electrically connected and read the signal-obtaining plate of the multi-arm control signal that described multi-arm control panel exports, also be electrically connected with the loom main shaft scrambler on the described signal-obtaining plate, described electronic dobby simulation system also comprises the input media of setting the flower shape parameter for input, and described input media is electrically connected with described signal-obtaining plate.The signal-obtaining plate calculates the current colored shape parameter of loom by the loom run signal that receives the output of multi-arm control signal and loom main shaft scrambler, the signal-obtaining plate compares the colored shape parameter of setting in current colored shape parameter and the input media, judge whether loom control system is controlled woven colored shape correct, and comparing result fed back to output unit, judge effectively fast whether flower shape is wrong, improved work efficiency, and, this system is simulated testing system, test need not to weave cotton cloth, avoid the waste of cloth, reduced production cost.
Embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described.Obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
The utility model discloses a kind of electronic dobby simulation system, effectively judge whether the current colored shape of system is correct, increases work efficiency, and avoids the waste of cloth, the purpose that reduces production costs to reach fast.
As shown in Figure 1, a kind of electronic dobby simulation system, comprise successively loom control system, multi-arm control panel and the reception that is electrically connected and read the signal-obtaining plate of the multi-arm control signal that the multi-arm control panel exports, also be electrically connected with the loom main shaft scrambler on the signal-obtaining plate, in order to receive the actuating signal of loom, the electronic dobby simulation system also comprises the input media of setting the flower shape parameter for input, and input media is electrically connected with the signal-obtaining plate.The signal-obtaining buttress goes out colored shape parameter under the current emulation mode according to the information calculations of multi-arm control signal and spindle encoder, and the colored shape parameter of setting in current colored shape parameter and the input media is compared, and comparing result is fed back to input media.
If flower shape is consistent, the multi-arm control signal that loom control system control output then is described is correct, multi-arm control signal when the system log (SYSLOG) loom weaves such flower shape, if inconsistent, the multi-arm control signal that loom control system control output then is described is wrong, then need readjust the multi-arm control signal of loom control system control output.
By adopting the signal-obtaining plate that the colored shape parameter of current colored shape parameter and setting is compared, judge whether loom control system is controlled woven colored shape correct, and comparing result fed back to output unit, judge effectively fast whether flower shape is correct, improved work efficiency, avoid the waste of cloth, reduced production cost.
The signal-obtaining plate comprises ARM chip, CPLD chip and is arranged at the ARM chip and the optical coupling isolation circuit of CPLD chip periphery.Adopt high speed ARM process chip, add light lotus root buffer circuit, so that system response time is faster, read the colored shape control signal (being the multi-arm control signal) of loom control system output so that control system more at a high speed, stablize; Hardware circuit avoids the peripherals fault to signal-obtaining plate injury owing to adopted light lotus root buffer circuit, guarantees the serviceable life of signal-obtaining plate, reduces the maintenance use cost.
Input media is computing machine or man-machine interface, is provided with electric connection line between input media and signal-obtaining plate, and electric connection line is CAN bus or 485 buses.CAN bus or 485 buses are connected with man-machine interface or computing machine, and computer system is connected with the signal-obtaining plate by purchasing ripe industrial CAN converter, has guaranteed the reliability that data read.CAN bus or 485 bus structure synchronisms are good, and antijamming capability is stronger.
The hardware device display screen of man-machine interface has adopted ripe industrial screen, has guaranteed the work that display device is permanently effective.
Be electrically connected with alarm element on the input media.Alarm element is voice guard or photoelectric alarm.In case colored shape parameter and the colored shape parameter in the input media of the loom control system that the signal-obtaining plate reads output are inconsistent, warning device is reported to the police immediately, and the caution operating personnel adjust the output signal of loom control system.
This electronic dobby simulation system is mainly by the multi-arm control signal of loom control system output and the signal imitation loom operation of loom main shaft scrambler, the corresponding multi-arm control signal of test flower shape parameter, do not need to weave cotton cloth at loom, reduced R﹠D costs, improved testing efficiency.
A kind of operation method of electronic dobby simulation system, concrete steps are as follows:
One, by adopting rapier loom flower shape ERP software for editing to edit colored shape parameter;
Two, the colored shape parameter input information of editor being finished is to computing machine or man-machine interface;
Three, loom control system is by multi-arm control panel output multi-arm control signal, and electromagnetic actuation is controlled in simulation, and the signal-obtaining buttress calculates current colored shape according to the loom run signal of multi-arm control signal and the output of loom main shaft scrambler;
Four, by CAN bus or 485 buses the colored shape parameter of setting in computing machine or the man-machine interface is inputed to the signal-obtaining intralamellar part;
Five, the signal-obtaining plate compares the colored shape parameter of current colored shape parameter and setting, if consistent, the multi-arm control signal of loom control system output in the time of then can determining to weave such flower shape, and information exchange crossed the CAN bus or 485 buses feed back to computing machine or man-machine interface; If the flower shape parameter does not mate, unmatched information exchange is crossed the CAN bus to the signal-obtaining plate or 485 buses feed back to computing machine or man-machine interface, and alarm element is reported to the police, and resets the multi-arm control signal of loom control system output, repeats contrast and detect.
The operation method of the disclosed electronic dobby simulation system of the utility model and this system, comprise successively loom control system, multi-arm control panel and the reception that is electrically connected and read the signal-obtaining plate of the multi-arm control signal that described multi-arm control panel exports, also be electrically connected with the loom main shaft scrambler on the described signal-obtaining plate, described electronic dobby simulation system also comprises the input media of setting the flower shape parameter for input, and described input media is electrically connected with described signal-obtaining plate.The signal-obtaining plate calculates the current colored shape parameter of loom by the loom run signal that receives the output of multi-arm control signal and loom main shaft scrambler, the signal-obtaining plate compares the colored shape parameter of setting in current colored shape parameter and the input media, judge whether loom control system is controlled woven colored shape correct, and comparing result fed back to output unit, judge effectively fast whether flower shape is wrong, improved work efficiency, and, this system is simulated testing system, test need not to weave cotton cloth, avoid the waste of cloth, reduced production cost.
More than be the description to the utility model embodiment, by the above-mentioned explanation to the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.