CN202832578U - A large flow hydraulic control check valve - Google Patents

A large flow hydraulic control check valve Download PDF

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Publication number
CN202832578U
CN202832578U CN 201220464475 CN201220464475U CN202832578U CN 202832578 U CN202832578 U CN 202832578U CN 201220464475 CN201220464475 CN 201220464475 CN 201220464475 U CN201220464475 U CN 201220464475U CN 202832578 U CN202832578 U CN 202832578U
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China
Prior art keywords
valve
spool
case
valve seat
disk seat
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Expired - Fee Related
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CN 201220464475
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Chinese (zh)
Inventor
李福洪
朱述群
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Hongda Intelligent Machinery Co ltd
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Julong Group Wuhu Xinglong Hydraulic Co Ltd
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Abstract

The utility model discloses a large-traffic liquid accuse check valve, it includes the valve body, the valve barrel, the case, disk seat and ejector pin, be equipped with the sap cavity on the disk seat, the ejector pin is located the inside of disk seat, the position that is close to the sap cavity in the inside of disk seat still is equipped with the stopper, the head of ejector pin passes the stopper and stretches into the sap cavity of disk seat, be formed with the oil storage chamber between the tip inner wall of the tip of ejector pin and valve body, the case of placing in the valve barrel in is divided into big case and little case, big case overlaps the outside at little case, big case and disk seat sealing connection, the head of little case stretches out in the outside of big case, be equipped with the three working port that supplies the hydraulic oil business turn over on the valve body, one of them working port intercommunication oil storage chamber, the sap cavity of crossing of a working port intercommunication disk seat, the inlet. Compared with the prior art, the high-flow hydraulic control one-way valve has the advantages of simple structure, simple installation, convenient disassembly and maintenance, small hydraulic impact during unloading and long service life, and is provided with two valve cores.

Description

一种大流量液控单向阀A large flow hydraulic control check valve

技术领域 technical field

本实用新型涉及煤矿液压支架液压回路中的液压元件,具体地说,本实用新型涉及一种大流量液控单向阀。The utility model relates to a hydraulic component in a hydraulic circuit of a coal mine hydraulic support, in particular to a large-flow hydraulic control check valve.

背景技术 Background technique

自从煤矿综采开始,由于各种采煤环境的不同,对液压支架以及配套的设备有了更严格的要求。目前使用的大流量液控单向阀流量小、卸荷时液压冲击大,对阀的各个零部件以及整体寿命都会降低,而且液控单向阀由很多结构件组合而成,更换密封件要拆卸很多部件,在井下极为不便,很多问题困扰着井下液压支架的正常工作生产。Since the beginning of fully mechanized mining in coal mines, due to the different coal mining environments, there have been stricter requirements on hydraulic supports and supporting equipment. The large flow hydraulic control check valve currently used has a small flow rate and a large hydraulic shock during unloading, which will reduce the service life of each component and the overall life of the valve. Moreover, the hydraulic control check valve is composed of many structural parts, and the replacement of the seals requires It is extremely inconvenient downhole to disassemble many parts, and many problems plague the normal work and production of the downhole hydraulic support.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种卸荷时液压冲击小、使用寿命长的且安装维修方便的大流量液控单向阀。The technical problem to be solved by the utility model is to provide a large-flow hydraulic control one-way valve with small hydraulic impact during unloading, long service life and convenient installation and maintenance.

为了解决上述技术问题,本实用新型所采用的技术方案是:一种大流量液控单向阀,其包括阀体、阀套、阀芯、阀座和顶杆,阀座上设有过液腔,顶杆位于阀座的内部,在阀座的内部靠近过液腔的位置还设有限位块,顶杆的头部穿过限位块伸入阀座的过液腔内,在顶杆的中部还套有回位弹簧,回位弹簧一端抵在限位块上,另一端抵在顶杆的杆身上设置的凸出部上,顶杆的末端部与阀体的端部内壁之间形成有储油腔,内置于阀套中的阀芯分为大阀芯和小阀芯,大阀芯并套在小阀芯的外部,大阀芯与阀座密封连接,在小阀芯和阀套之间还设有弹簧,弹簧推动小阀芯使阀芯的头部伸出于大阀芯的外部,在阀体上设有供液压油进出的三个工作口,其中一个工作口连通储油腔,一个工作口连通阀座的过液腔,一个工作口与阀套上设置的进液通道连通。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a large-flow hydraulic control check valve, which includes a valve body, a valve sleeve, a valve core, a valve seat and a push rod, and the valve seat is provided with a liquid outlet valve. cavity, the ejector rod is located inside the valve seat, and a limit block is provided inside the valve seat close to the liquid passage chamber. The head of the ejector rod extends into the liquid passage chamber of the valve seat through the limit block. There is also a return spring in the middle of the valve body. One end of the return spring is against the limit block, and the other end is against the protrusion provided on the rod body of the ejector rod. Between the end of the ejector rod and the inner wall of the end of the valve body An oil storage chamber is formed. The spool built in the valve sleeve is divided into a large spool and a small spool. The large spool is placed outside the small spool. There is also a spring between the valve sleeves, and the spring pushes the small valve core to make the head of the valve core protrude from the outside of the large valve core. There are three working ports for hydraulic oil to enter and exit on the valve body, one of which is connected to In the oil storage chamber, one working port communicates with the liquid passage chamber of the valve seat, and the other working port communicates with the liquid inlet passage provided on the valve sleeve.

在所述阀座与所述大阀芯密封连接处设有阀垫。A valve pad is provided at the sealing connection between the valve seat and the large valve core.

本实用新型采用上述技术方案,与现有技术相比,本大流量液控单向阀结构简单,安装简单、拆卸维修方便,具有两个阀芯,卸荷时液压冲击小、使用寿命长。The utility model adopts the above-mentioned technical scheme. Compared with the prior art, the large-flow hydraulic control check valve has a simple structure, simple installation, convenient disassembly and maintenance, has two valve cores, small hydraulic impact during unloading, and long service life.

附图说明 Description of drawings

图1为本实用新型的液控单向阀的结构示意图;Fig. 1 is the structural representation of hydraulic control check valve of the present utility model;

上述图中的标记均为:1、阀套;2、大阀芯;3、阀体;4、阀座;5、回位弹簧;6、顶杆;7、过液腔;8、小阀芯;9、限位块;10、进液通道;11、阀垫;12、弹簧;13、储油腔。The marks in the above figures are: 1. Valve sleeve; 2. Large valve core; 3. Valve body; 4. Valve seat; 5. Return spring; 6. Push rod; 7. Fluid chamber; 8. Small valve Core; 9, limit block; 10, liquid inlet channel; 11, valve pad; 12, spring; 13, oil storage cavity.

具体实施方式 Detailed ways

如图1所示为本实用新型的一种大流量液控单向阀,其包括阀体3、阀套1、阀芯、阀座4和顶杆6,阀座4上设有过液腔7,顶杆6位于阀座4的内部,在阀座4的内部靠近过液腔7的位置还设有限位块9,顶杆6的头部穿过限位块9伸入阀座4的过液腔7内,在顶杆6的中部还套有回位弹簧5,回位弹簧5一端抵在限位块9上,另一端抵在顶杆6的杆身上末端的凸出部上,该凸出部的外径大于顶杆6的其余部分的杆身直径,凸出部沿阀座4的内壁滑动,顶杆6的末端的凸出部与阀体3的端部内壁之间形成有储油腔13。在阀套1中具有两个阀芯,分别为大阀芯2和小阀芯8,大阀芯2并套在小阀芯8的外部,小阀芯8在大阀芯2内滑动,大阀芯2在外部与阀座4密封连接,在小阀芯8和阀套1之间还设有弹簧12,弹簧12推动小阀芯8使阀芯的头部伸出于大阀芯2的外部,顶杆6在储油腔13中油液的推动下朝向阀芯移动,首先与小阀芯8接触,推动小阀芯8移动,此时卸荷量较小,当顶杆6移动至与大阀芯2接触时,推动大阀芯2移动,此时卸荷量较大。在阀体3上设有供液压油进出的三个工作口,如图中的工作口A、工作口PA和工作口PB,其中工作口PB连通储油腔13,工作口PA连通阀座4的过液腔7,工作口A与阀套1上设置的进液通道10连通,阀套1上具有工作口A'。与现有技术相比,本大流量液控单向阀结构简单,安装简单、拆卸维修方便,具有两个阀芯,卸荷时液压冲击小、使用寿命长。As shown in Figure 1, it is a large flow hydraulic control check valve of the present invention, which includes a valve body 3, a valve sleeve 1, a valve core, a valve seat 4 and a push rod 6, and the valve seat 4 is provided with a liquid passage chamber 7. The ejector rod 6 is located inside the valve seat 4, and a limit block 9 is provided inside the valve seat 4 close to the liquid chamber 7, and the head of the ejector rod 6 passes through the limit block 9 and extends into the valve seat 4. In the liquid chamber 7, a return spring 5 is set in the middle of the push rod 6. One end of the return spring 5 is against the limit block 9, and the other end is against the protruding part at the end of the body of the push rod 6. The outer diameter of the protrusion is greater than the shaft diameter of the rest of the push rod 6, and the protrusion slides along the inner wall of the valve seat 4, forming a gap between the protrusion at the end of the push rod 6 and the inner wall of the end of the valve body 3. Oil storage cavity 13 is arranged. There are two spools in the valve sleeve 1, which are respectively a large spool 2 and a small spool 8, the large spool 2 is set on the outside of the small spool 8, the small spool 8 slides in the large spool 2, and the large spool The spool 2 is sealed externally with the valve seat 4, and a spring 12 is also provided between the small spool 8 and the valve sleeve 1, and the spring 12 pushes the small spool 8 so that the head of the spool protrudes from the bottom of the large spool 2. Externally, the push rod 6 moves toward the spool under the push of the oil in the oil storage chamber 13, and first contacts with the small spool 8 to push the small spool 8 to move. At this time, the unloading amount is small. When the big spool 2 contacts, the big spool 2 is pushed to move, and the unloading capacity is larger at this moment. The valve body 3 is provided with three working ports for hydraulic oil to enter and exit, such as the working port A, the working port PA and the working port PB in the figure, wherein the working port PB is connected to the oil storage chamber 13, and the working port PA is connected to the valve seat 4 The liquid passage chamber 7, the working port A communicates with the liquid inlet channel 10 provided on the valve sleeve 1, and the valve sleeve 1 has a working port A'. Compared with the prior art, the large-flow hydraulic control check valve has a simple structure, simple installation, convenient disassembly and maintenance, has two valve cores, has small hydraulic impact during unloading, and has a long service life.

另外,如图1所示,本液控单向阀在阀座4上设有阀垫11,大阀芯2与阀垫11密封连接,以增强密封性能。为了进一步增强密封性能,大阀芯2与阀座4之间可以直接为硬密封连接,将大阀芯2采用金属材质制成,并要采用真空淬火技术,淬火之后再精磨,硬度高,相对于软材质的密封,硬密封不仅密封性能好,还能耐超高压,单向阀使用寿命长。In addition, as shown in FIG. 1 , the hydraulic control check valve is provided with a valve pad 11 on the valve seat 4 , and the large valve core 2 is tightly connected with the valve pad 11 to enhance the sealing performance. In order to further enhance the sealing performance, the large valve core 2 and the valve seat 4 can be directly connected by a hard seal. The large valve core 2 is made of metal material, and vacuum quenching technology is used. After quenching, it is finely ground, and the hardness is high. Compared with the seal made of soft material, the hard seal not only has good sealing performance, but also can withstand ultra-high pressure, and the service life of the check valve is long.

上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model.

Claims (2)

1.一种大流量液控单向阀,其特征在于:包括阀体、阀套、阀芯、阀座和顶杆,阀座上设有过液腔,顶杆位于阀座的内部,在阀座的内部靠近过液腔的位置还设有限位块,顶杆的头部穿过限位块伸入阀座的过液腔内,在顶杆的中部还套有回位弹簧,回位弹簧一端抵在限位块上,另一端抵在顶杆的杆身上设置的凸出部上,顶杆的末端部与阀体的端部内壁之间形成有储油腔,内置于阀套中的阀芯分为大阀芯和小阀芯,大阀芯并套在小阀芯的外部,大阀芯与阀座密封连接,在小阀芯和阀套之间还设有弹簧,弹簧推动小阀芯使阀芯的头部伸出于大阀芯的外部,在阀体上设有供液压油进出的三个工作口,其中一个工作口连通储油腔,一个工作口连通阀座的过液腔,一个工作口与阀套上设置的进液通道连通。1. A large-flow hydraulic control check valve is characterized in that: it includes a valve body, a valve sleeve, a valve core, a valve seat and a push rod, the valve seat is provided with a liquid chamber, and the push rod is located inside the valve seat. There is also a limit block inside the valve seat close to the liquid passage chamber. The head of the ejector rod passes through the limit block and extends into the liquid passage chamber of the valve seat. A return spring is also set in the middle of the ejector rod. One end of the spring is against the limit block, and the other end is against the protrusion provided on the body of the ejector rod. An oil storage chamber is formed between the end of the ejector rod and the inner wall of the end of the valve body, which is built into the valve sleeve. The spool is divided into a large spool and a small spool. The large spool is placed outside the small spool. The large spool is sealed with the valve seat. There is also a spring between the small spool and the valve sleeve. The spring pushes The small spool makes the head of the spool protrude from the outside of the large spool, and the valve body is provided with three working ports for hydraulic oil to enter and exit, one of which is connected to the oil storage chamber, and the other is connected to the valve seat. Through the liquid cavity, a working port communicates with the liquid inlet channel provided on the valve sleeve. 2.根据权利要求1所述的大流量液控单向阀,其特征在于:在所述阀座与所述大阀芯密封连接处设有阀垫。2. The hydraulically controlled one-way valve with large flow rate according to claim 1, characterized in that: a valve pad is provided at the sealing connection between the valve seat and the large valve core.
CN 201220464475 2012-09-13 2012-09-13 A large flow hydraulic control check valve Expired - Fee Related CN202832578U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103466085A (en) * 2013-07-24 2013-12-25 宁波大学 Self-adaptive hydraulic multi-antenna regulator capable of maintaining balance of object falling from high altitude
CN105782525A (en) * 2016-05-12 2016-07-20 宁波市加力特机械有限公司 Pressure relief valve for platform car
CN107605523A (en) * 2017-09-22 2018-01-19 鸿大智能机械有限公司 The hydraulic package of hydraulic control one-way valve
CN109236779A (en) * 2018-10-31 2019-01-18 北京天地玛珂电液控制系统有限公司 Hydraulic control one-way valve and pressure release assembly
CN113090296A (en) * 2021-05-14 2021-07-09 丰隆高科液压股份有限公司 Large-drift-diameter hydraulic control one-way valve

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103466085A (en) * 2013-07-24 2013-12-25 宁波大学 Self-adaptive hydraulic multi-antenna regulator capable of maintaining balance of object falling from high altitude
CN103466085B (en) * 2013-07-24 2015-12-23 宁波大学 A kind of self-adaptive hydraulic many feelers regulating control keeping falling object from high altitude to balance
CN105782525A (en) * 2016-05-12 2016-07-20 宁波市加力特机械有限公司 Pressure relief valve for platform car
CN107605523A (en) * 2017-09-22 2018-01-19 鸿大智能机械有限公司 The hydraulic package of hydraulic control one-way valve
CN109236779A (en) * 2018-10-31 2019-01-18 北京天地玛珂电液控制系统有限公司 Hydraulic control one-way valve and pressure release assembly
CN109236779B (en) * 2018-10-31 2020-07-21 北京天地玛珂电液控制系统有限公司 Hydraulic control one-way valve and pressure relief assembly
CN113090296A (en) * 2021-05-14 2021-07-09 丰隆高科液压股份有限公司 Large-drift-diameter hydraulic control one-way valve
CN113090296B (en) * 2021-05-14 2022-02-08 丰隆高科液压股份有限公司 Large-drift-diameter hydraulic control one-way valve

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C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20171110

Address after: Zhi Zhen Wuhu County in Anhui province Wuhu city Anhui Bay 241000 Wuhu Economic Development Zone Sunshine Road No. 768 building 06

Patentee after: HONGDA INTELLIGENT MACHINERY Co.,Ltd.

Address before: 241000 Wuhu County, Anhui Province Machinery Industrial Park, Wuhu

Patentee before: JULONG GROUP WUHU XINGLONG HYDRAULIC Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20210913