CN202825443U - Surface finishing treatment energy conversion processing device - Google Patents
Surface finishing treatment energy conversion processing device Download PDFInfo
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- CN202825443U CN202825443U CN 201220462380 CN201220462380U CN202825443U CN 202825443 U CN202825443 U CN 202825443U CN 201220462380 CN201220462380 CN 201220462380 CN 201220462380 U CN201220462380 U CN 201220462380U CN 202825443 U CN202825443 U CN 202825443U
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Abstract
The utility model discloses a surface finishing treatment energy conversion processing device which comprises an energy supply system, a channel structure, an energy conversion device, an auxiliary device and a workpiece motion platform. An inner end of the channel structure is connected with the energy supply system. Outer ends of the channel structure are two free ends. The two free ends of the channel structure are respectively connected with the energy conversion device and the auxiliary device. The workpiece motion platform is arranged between the energy conversion device and the auxiliary device. The energy conversion device comprises upper electromagnetic coils, a driving mechanism, a connecting portion and a soft deformable working portion. The upper electromagnetic coils are arranged at the outer ends of the channel structure connected with the energy conversion device. The driving mechanism is arranged at the center of the outer ends of the channel structure in an embedded mode. The connecting position is fixedly connected with the driving mechanism. The soft deformable working portion contacts with the connecting portion and is used for processing workpieces. The surface finishing treatment energy conversion processing device is a workpiece surface form processing device which can be used for achieving processing both regular-shaped surfaces and irregular-shaped surfaces. Moreover, according to requirements of processability, various energy conversion devices can be conveniently adopted so as to achieve processing of surface treatment of the surfaces and cavity surfaces of the workpieces.
Description
Technical field
The utility model relates to surface of the work and grinds, polishes and remove the burr processing technique field, and specifically a kind of surface finishing is processed the transducing processing unit (plant).
Background technology
Traditional surface finish and lapping mode are to grind or polishing medium adding between pressure head and the workpiece, and by extruding and relative translation between the relative abrasive disk of realization pressure head drive workpiece, and reach the purpose that makes the further polishing of surface of the work.As 2006 issued patents on May 10, (ZL:200520055339) relate to a kind of lapping device, comprise support, reductor, abrasive sheet and workpiece, reductor and abrasive sheet are fixedly arranged on the support, also be provided with directive wheel on the described abrasive sheet, be provided with guide plate in the directive wheel, guide plate is connected with the directive wheel suit, is provided with the circle of place work piece in the guide plate, and workpiece places within the guide plate circle and reaches on the abrasive sheet.In this process, owing to driving between workpiece and the abrasive disk, pressure head can only produce along the tangential translation of contact-making surface, therefore, this mode often can only realize polishing processing to the flat work pieces surface, protrude or when recessed arc shape or special-shaped workpiece and have for the surface, its surface finishing mode is with inapplicable, the surface of the work finish that processes is inhomogeneous, or working (machining) efficiency is lower, and abrasive disk also often needs polishing to repair.
The utility model content
The utility model provides a kind of surface finishing to process the transducing processing unit (plant) for the prior art above shortcomings.
The utility model is achieved through the following technical solutions.
A kind of surface finishing is processed the transducing processing unit (plant), comprise energy supplying system, channel design, transducing head, servicing unit and workpiece motion s platform, wherein, the inner of described channel design is connected with energy supplying system, its outer end is two free ends, and is connected with servicing unit with transducing head respectively, and described workpiece motion s platform is arranged between transducing head and the servicing unit;
Described transducing head comprises: the upper solenoid that is arranged on coupled channel design outer end, embedding is installed in the driving mechanism of this center, channel design outer end, the connecting portion that is connected with this driving mechanism, and with the contacted soft changable shape operate portions for processing work of this connecting portion.
Described driving mechanism is motor; Described connecting portion is rotating disk, and described rotating disk is connected on the output revolving shaft of motor.
Described servicing unit is lower solenoid, and described lower solenoid is arranged on workpiece to be machined below or workpiece motion s platform below; The yoke flux path of described channel design for being consisted of by ferromagnetic material.
Described soft changable shape operate portions is magnetic rheological liquid, the latticed flexible body of hole, by the magnetic flow liquid utricule of overcoat sealed envelope or by the magnetic flow liquid deformable body of bellows parcel.
Described magnetorheological materials particle is one or more in ferromagnetic material particle, permanent-magnet material particle, magnetic flow liquid and the abrasive material mixing material.
Described surface finishing is processed the transducing processing unit (plant), comprises that also be used to the workpiece support framework of placing a plurality of workpieces to be machined, described workpiece support framework is arranged on the workpiece motion s platform, and described workpiece support framework is full of the magnetic rheological liquid of circulation.
Be provided with gain media between described workpiece motion s platform and the transducing head; Described gain media is abrasive grains or polishing material.
Described workpiece motion s platform can be realized the rotation of X, Y and three direction translationals of Z and α, β and three directions of θ.
Described working motion platform is conveyer belt, and described transducing head is several, and is arranged on the workpiece motion s direction.
Described surface finishing is processed the transducing processing unit (plant), also comprises several reinforcement solenoids, and described reinforcement solenoid is arranged on around the workpiece to be machined.
Also be provided with electric rotating machine or oscillation drive between described workpiece to be machined and the workpiece motion s platform, an end of described electric rotating machine or oscillation drive links to each other with the workpiece motion s platform, and its other end links to each other with workpiece to be machined.
Described upper solenoid and/or lower solenoid are the micro array structure solenoid.
During work,
Workpiece is connected on the workpiece motion s platform, the workpiece motion s platform is arranged between transducing head and the servicing unit, workpiece work surface on the workpiece motion s platform and the machined surface of transducing head are staggered relatively, are added with gain media at workpiece and transducing head machined surface simultaneously.At first, the relative position of workpiece machined surface and transducing head on the adjustment workpiece motion s platform, Z-direction as shown in the figure, the workpiece motion s platform can realize as shown in the figure three direction translationals of X, Y, Z and the rotation of α, β and three directions of θ, the end face that is beneficial to adjust surface of the work and transducer 4 fits like a glove.Afterwards, the steady job motion platform be workpiece in the position of Z-direction, start the working motion platform and carry out directions X, or Y-direction or X, Y-direction are moved simultaneously.At this moment, energy supplying system is applied energy, the energy of energy supplying system is delivered on the transducing head by channel design, this transducing head has and is created in the distortion of Z-direction or the back and forth variation of distortion or displacement (vibration) or power or heat after the received energy, then act on gain media, and act on surface of the work or directly act on surface of the work by gain media.Because the workpiece motion s platform remains on the motion of X, Y-direction, keep having the tangential force that is applied to along workpiece machining surface, this power is the normal direction extruding force to surface of the work that Z-direction produces with transducer 4 in the surface of the work normal direction at this moment, forms make a concerted effort (or and energy) and acts on surface of the work.When this made a concerted effort enough greatly, the surface of the work material may be because of contact friction force, and the vibratory impulse power of gain media or heat etching etc. are former thereby be removed.Because, the relative contact of transducing head of the present utility model and workpiece to be machined can be a kind of deformable soft contact face, its face shape can fit like a glove with workpiece to be machined face type, and the workpiece feeding control that can realize high Motion Resolution rate in motion and the power of Z direction at X, Y and transducing head, so the utility model is after finishing the above-mentioned course of work, can realize the surfacing precise high-efficiency trace of arbitrary face type surface of the work is removed processing, and then realize the polishing processing on workpiece machined surface type surface.
So far, the surface finishing that proposes of the utility model is processed the transducing processing unit (plant) and can be realized body surface treatment to non-regular type workpiece.
The utility model is by adding a transducing head between pressure head and surface of the work, by the control to transducing head, can make transducing head act on contact-making surface shape, the pressure of surface of the work, the shearing force of relative motion, and the abrasive media that may exist between workpiece and the pressure head (abrasive particle) acts on the angle of surface of the work and frequency can be optimized and in real time control, thereby the realization plane, the highly-efficient processing of shaped face etc.In addition, if shaped face surface quality or rough degree are carried out the real-time sensing detection, the quality of effects on surface processing can also realize reaching by the closed-loop control to transducing head the adaptive machining of workpiece surface quality so.This device is suitable for processing the surface of various Surfaces of Unusual Shapes, and workpiece face type keeps, and working (machining) efficiency is high.The utility model is suitable for free degree motion platform integrated and realize process line, and carries out efficient batch machining.
Compared with prior art, the utlity model has following advantage: 1, realized the workpiece face type processing unit (plant) that not only can process regular shape face but also can process irregular shape face.According to the processing characteristics needs, can conveniently adopt multiple transducing head, realize the surface treatment processing of workpiece shape face or mold cavity surface.
Description of drawings
Fig. 1 the utility model basic composition structural representation;
A kind of transducer architecture schematic diagram of Fig. 2 the utility model;
Fig. 3 the utility model is realized multiaxis degree motion schematic diagram, and wherein (a) is the translation direction, (b) is rotation direction;
Fig. 4 the utility model multi-disc workpiece simultaneously Working position is arranged schematic diagram;
Fig. 5 the utility model multi-transducer, multi-part conveyer belt batch machining schematic diagram;
Among the figure, 1 is function system, and 2 is channel design, and 3 is gain media, and 4 is transducing head, 5 is servicing unit, and 6 is the workpiece motion s platform, and 7 is upper solenoid, and 8 is soft changable shape operate portions, 9 is lower solenoid, and 10 is driving mechanism, and 11 is connecting portion, and 12 is the workpiece support framework.
The specific embodiment
The below elaborates to embodiment of the present utility model: present embodiment is implemented under take technical solutions of the utility model as prerequisite; provided detailed embodiment and concrete operating process, but protection domain of the present utility model is not limited to following embodiment.
As shown in Figure 1, present embodiment comprises: energy supplying system 1, channel design 2, transducing head 4, servicing unit 5 and workpiece motion s platform 6, wherein, the inner of channel design 2 is connected with energy supplying system 1, its outer end is two free ends, and is connected with servicing unit 5 with transducing head 4 respectively, and workpiece motion s platform 6 is arranged between transducing head 4 and the servicing unit 5.
As shown in Figure 2, in the present embodiment, transducing head 4 comprises the upper solenoid 7 that is arranged on coupled channel design outer end, embedding is installed in the drive unit 10 of this center, channel design outer end, the connecting portion 11 that is connected with these drive unit 10 output revolving shafts, and with these connecting portion 11 contacted soft changable shape operate portions 8 for processing work.
Preferably, transducing head 4 is the magnetic rheological liquid transducer; Soft changable shape operate portions 8 is magnetic rheological liquid, the latticed flexible body of hole, by the magnetic flow liquid utricule of overcoat sealed envelope or by the magnetic flow liquid deformable body of bellows parcel, wherein, the magnetorheological materials particle is one or more in ferromagnetic material particle, permanent-magnet material particle, magnetic flow liquid and the abrasive material mixing material.
Preferably, driving mechanism 10 is motor, and connecting portion 11 is rotating disk, and rotating disk is connected on the output revolving shaft of motor.
Preferably, servicing unit 5 is lower solenoid 9, and lower solenoid 9 is arranged on workpiece to be machined below or workpiece motion s platform below; The yoke flux path of channel design 2 for being consisted of by ferromagnetic material.
As shown in Figure 3, workpiece motion s platform 6 can be realized the rotation of X, Y, three direction translationals of Z and α, β and three directions of θ.
Preferably, can also be provided with gain media 3 between workpiece motion s platform 6 and the transducing head 4, this gain media 3 is abrasive grains or polishing material.
Preferably, also be provided with electric rotating machine or oscillation drive between workpiece to be machined and the workpiece motion s platform, an end of electric rotating machine or oscillation drive links to each other with the workpiece motion s platform, and its other end links to each other with workpiece to be machined.In the motion of workpiece motion s platform, workpiece to be machined can also vibrate with the electric rotating machine rotation or with oscillation drive like this, thereby increases the working (machining) efficiency on workpiece to be machined surface.
Preferably, upper solenoid and/or lower solenoid are the micro array structure solenoid.
Be specially,
Workpiece is connected in the workpiece motion s platform, and the workpiece motion s platform is arranged between transducing head and the servicing unit, and the workpiece machining surface on the workpiece motion s platform and transducing head outer face are staggered relatively.
At this moment, the transducing head that adopts is the magnetic rheological liquid transducer, as shown in Figure 2.This magnetic rheological liquid transducer is by a upper solenoid that is fixed on the channel design outer end, a motor that embeds installation in center, channel design outer end, and the rotating disk that is connected with the motor output revolving shaft, and with the contacted magnetic rheological liquid of rotating disk or by the magnetic flow liquid utricule of soft overcoat parcel.Simultaneously, become a lower solenoid that is positioned at workpiece to be machined or workpiece motion s platform lower end for strengthening controllable magnetic field intensity servicing unit.At this moment, as shown in Figure 1, described energy supplying system is solenoid and lower solenoid.
During work, it is vertical with rotating disk or mutually in the face of placing, as shown in Figure 1 at first to adjust on the workpiece motion s platform workpiece machined surface normal direction.Afterwards, the steady job motion platform be workpiece in the position of Z-direction, start the working motion platform and carry out directions X, or Y-direction or X, Y-direction move simultaneously, as shown in Figure 3.At this moment, upper solenoid and lower solenoid are applied electric current produce magnetic field, with this magnetic energy by channel design be delivered to rotating disk and with the contacted magnetic rheological liquid of rotating disk or the magnetic flow liquid utricule by soft overcoat parcel on.Be subjected to arrange along the polarization of magnetic field excitation direction after the magnetic field excitation based on magnetic rheological liquid; and become the solid coupling of stream or solid-state according to exciting field intensity; and along the Z-direction elongation strain, and to surface of the work with and on gain media (abrasive grains or polishing material) apply extruding force.And this extruding force can be controlled by electromagnetic signal fully with the alternation extruding force (generation vibrational excitation) that applies controllable frequency.Because platform remains on the motion of X, Y-direction, can produce the tangential force when moving along workpiece machining surface, this power this moment and magnetic rheological liquid or be that the normal direction extruding force to surface of the work that Z-direction produces forms with joint efforts that (or closing energy) acts on surface of the work in the surface of the work normal direction by the magnetic flow liquid utricule of soft overcoat parcel.When this made a concerted effort enough greatly, the surface of the work material will be because of contact friction force, and the vibratory impulse power of gain media or heat etching etc. are former thereby divested.
Because, the magnetic rheological liquid of the magnetic rheological liquid transducer of the device that proposes or be that the face of deformable applying contacts by the magnetic flow liquid utricule of soft overcoat parcel and the relative contact of workpiece to be machined, its face shape and workpiece to be machined face type can coincide, as shown in Figure 2, workpiece to be machined is the ellipsoid of an arc-shaped surface, work as like this workpiece at X, Y and magnetic rheological liquid transducer can be realized high-resolution control in motion and the power of Z direction, so the device that proposes after finishing the above-mentioned course of work, realized the efficient trace of the surfacing of arbitrary face type surface of the work is removed processing, and then the polishing on realization workpiece machined surface type surface is processed.
In addition, magnetic rheological liquid transducer for present embodiment, motor has been installed in embedding in center, channel design outer end, the motor rotation will drive rotating disk, and rotate with the contacted magnetic rheological liquid of rotating disk or magnetic flow liquid utricule, as shown in Figure 3, this rotation also will produce a tangential force that acts on surface of the work, and remove the surface of the work excess stock based on contact friction.
So far, the workpiece shape face based on the magnetic rheological liquid transducing head that proposes, in X, Y-direction feeding, the workpiece face type finishing processing device of Z direction vibration and the Combined Loading of rotating along Z axis is achieved.
The course of work of present embodiment is identical with embodiment 1 with mechanism, and on the basis of embodiment 1, increases a workpiece support framework 12, and as shown in Figure 4, this support frame can support a plurality of workpieces to be machined simultaneously, and circulation and be full of magnetic rheological liquid.The mechanism of action is identical with embodiment 1 with process, realizes the multi-disc processing effect of time processing process.
The course of work of present embodiment is identical with embodiment 1 with mechanism, and on the basis of above-described embodiment, it is a kind of conveyer belt that workpiece motion s platform 6 is designed to, and realizes in batches pipeline system processing, as shown in Figure 5.Based on embodiment 1,2 working mechanism and process, working motion platform 6 is become " conveyer belt " form of continuous operation, and in the workpiece motion s direction more than one transducer 4 is set and works simultaneously, realize in batches continuously cooked mode.
The course of work of present embodiment is identical with embodiment 1 with mechanism, and on the basis of above-described embodiment, increases several and strengthen solenoid around workpiece, to strengthen applying and the extruding degree on operate portions and shape surface, complicated chamber, to increase processing effect.
Claims (10)
1. a surface finishing is processed the transducing processing unit (plant), it is characterized in that, comprise energy supplying system, channel design, transducing head, servicing unit and workpiece motion s platform, wherein, the inner of described channel design is connected with energy supplying system, and its outer end is two free ends, and be connected with servicing unit with transducing head respectively, described workpiece motion s platform is arranged between transducing head and the servicing unit;
Described transducing head comprises: the upper solenoid that is arranged on coupled channel design outer end, embedding is installed in the driving mechanism of this center, channel design outer end, the connecting portion that is connected with this driving mechanism, and with the contacted soft changable shape operate portions for processing work of this connecting portion.
2. surface finishing according to claim 1 is processed the transducing processing unit (plant), it is characterized in that described driving mechanism is motor; Described connecting portion is rotating disk, and described rotating disk is connected on the output revolving shaft of motor.
3. surface finishing according to claim 1 is processed the transducing processing unit (plant), it is characterized in that described servicing unit is lower solenoid, and described lower solenoid is arranged on workpiece to be machined below or workpiece motion s platform below; The yoke flux path of described channel design for being consisted of by ferromagnetic material.
4. surface finishing according to claim 1 is processed the transducing processing unit (plant), it is characterized in that described soft changable shape operate portions is magnetic rheological liquid, the latticed flexible body of hole, by the magnetic flow liquid utricule of overcoat sealed envelope or by the magnetic flow liquid deformable body of bellows parcel; Described magnetorheological materials particle is one or more in ferromagnetic material particle, permanent-magnet material particle, magnetic flow liquid and the abrasive material mixing material.
5. surface finishing according to claim 1 is processed the transducing processing unit (plant), it is characterized in that, comprise that also be used to the workpiece support framework of placing a plurality of workpieces to be machined, described workpiece support framework is arranged on the workpiece motion s platform, described workpiece support framework is full of the magnetic rheological liquid of circulation.
6. surface finishing according to claim 1 is processed the transducing processing unit (plant), it is characterized in that, is provided with gain media between described workpiece motion s platform and the transducing head; Described gain media is abrasive grains or polishing material.
According to claim 1 in 6 each described surface finishing process transducing processing unit (plant), it is characterized in that described workpiece motion s platform can be realized the rotation of X, Y and three direction translationals of Z and α, β and three directions of θ.
8. surface finishing according to claim 7 is processed the transducing processing unit (plant), it is characterized in that described working motion platform is conveyer belt, and described transducing head is several, and is arranged on the workpiece motion s direction.
According to claim 1 in 6 each described surface finishing process transducing processing unit (plant), it is characterized in that comprise that also several strengthen solenoid, described reinforcement solenoid is arranged on around the workpiece to be machined.
According to claim 1 in 6 each described surface finishing process transducing processing unit (plant), it is characterized in that, also be provided with electric rotating machine or oscillation drive between described workpiece to be machined and the workpiece motion s platform, one end of described electric rotating machine or oscillation drive links to each other with the workpiece motion s platform, and its other end links to each other with workpiece to be machined.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220462380 CN202825443U (en) | 2012-09-11 | 2012-09-11 | Surface finishing treatment energy conversion processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220462380 CN202825443U (en) | 2012-09-11 | 2012-09-11 | Surface finishing treatment energy conversion processing device |
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| CN202825443U true CN202825443U (en) | 2013-03-27 |
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| CN 201220462380 Expired - Fee Related CN202825443U (en) | 2012-09-11 | 2012-09-11 | Surface finishing treatment energy conversion processing device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873592A (en) * | 2012-09-11 | 2013-01-16 | 上海交通大学 | Surface finishing and processing device based on transduction device |
| CN109534690A (en) * | 2018-11-22 | 2019-03-29 | 中国人民解放军火箭军工程大学 | A kind of method that magnetic force toughening inhibits hard brittle material machining damage |
-
2012
- 2012-09-11 CN CN 201220462380 patent/CN202825443U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873592A (en) * | 2012-09-11 | 2013-01-16 | 上海交通大学 | Surface finishing and processing device based on transduction device |
| CN102873592B (en) * | 2012-09-11 | 2015-09-16 | 青岛佳普智能材料应用有限公司 | Based on the surface finishing device of transducing head |
| CN109534690A (en) * | 2018-11-22 | 2019-03-29 | 中国人民解放军火箭军工程大学 | A kind of method that magnetic force toughening inhibits hard brittle material machining damage |
| CN109534690B (en) * | 2018-11-22 | 2021-12-14 | 中国人民解放军火箭军工程大学 | Method for inhibiting processing damage of hard and brittle material through magnetic toughening |
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Owner name: QINGDAO SMART APPLICATION OF INTELLIGENT MATERIAL Free format text: FORMER OWNER: SHANGHAI JIAO TONG UNIVERSITY Effective date: 20130801 |
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Free format text: CORRECT: ADDRESS; FROM: 200240 MINHANG, SHANGHAI TO: 266071 QINGDAO, SHANDONG PROVINCE |
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Effective date of registration: 20130801 Address after: Zhuzhou Road, Laoshan District 266071 Shandong city of Qingdao province No. 120 peron Technology Park Room 408 Patentee after: Qingdao Smart Application of Intelligent Material Co., Ltd. Address before: 200240 Dongchuan Road, Shanghai, No. 800, No. Patentee before: Shanghai Jiao Tong University |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130327 Termination date: 20160911 |