CN202824813U - Single-tool-head four-station upward cutting energy-saving inside diameter slicer - Google Patents
Single-tool-head four-station upward cutting energy-saving inside diameter slicer Download PDFInfo
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- CN202824813U CN202824813U CN 201220527817 CN201220527817U CN202824813U CN 202824813 U CN202824813 U CN 202824813U CN 201220527817 CN201220527817 CN 201220527817 CN 201220527817 U CN201220527817 U CN 201220527817U CN 202824813 U CN202824813 U CN 202824813U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000001808 coupling Effects 0.000 claims description 11
- 238000010168 coupling process Methods 0.000 claims description 11
- 238000005859 coupling reaction Methods 0.000 claims description 11
- 235000012970 cakes Nutrition 0.000 claims description 6
- 230000002093 peripheral Effects 0.000 claims description 5
- 238000003915 air pollution Methods 0.000 abstract description 2
- 230000001429 stepping Effects 0.000 abstract 2
- 230000005540 biological transmission Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 210000004722 Stifle Anatomy 0.000 description 1
- 239000005068 cooling lubricant Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000001050 lubricating Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000051 modifying Effects 0.000 description 1
- 230000001105 regulatory Effects 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
A single-tool-head four-station upward cutting energy-saving inside diameter slicer comprises a cutting cutter head, a horizontal traveling workbench, a vertical lifting mechanism and an energy-saving device. The cutting cutter head is driven by a main motor. The horizontal traveling workbench is driven by a horizontal traveling stepping motor or a hand wheel. The vertical lifting mechanism is arranged on one side of the horizontal traveling workbench and is driven by a vertical lifting stepping motor. The energy-saving device is composed of a frequency changer, the main motor, a coupler and a microcomputer controller. The horizontal traveling workbench is further provided with a horizontal rotating assembly, wherein the horizontal rotating assembly is provided with a four-station charging frame which can rotate horizontally, four charging plates with equal spacings are arranged on the periphery of the charging frame, and each charging plate is fixedly connected with cutting materials with equal lengths. When the four charging plates are added, material sticking, clamping and positioning for one time are accurate, time for reloading and clamping is shortened, and efficiency doubled. Frequency control and the energy motor are used, and compared with the prior art, the single-tool-head four-station upward cutting energy-saving inside diameter slicer saves energy by about 40%, and air pollution and environmental noise can be effectively prevented due to a sealed type big shield which is arranged outside the cutting cutter head.
Description
Technical field
The utility model relates to inside diameter slicer, and particularly a kind of hilted broadsword cephalomere of four working-position verticals cutting can inside diameter slicer.
Background technology
Inside diameter slicer is the special equipment that cuts crisp hardmetal or nonmetallic materials, its workpiece generally adopts glue to be bonded on the charging plate, again charging plate is contained on the charging anchor clamps and cuts, because workpiece material hardness is uneven or bonding is firm not, the reasons such as mechanical oscillation, often cause material, not only the qualification rate of finished product is cut in impact, but also can damage machine, causes the generation of fire, and by above-mentioned reason reduction cutting speed, make processing cost high.CN201120267530.4 proposes a kind of Multi-station full-automatic environment-friendly type inside diameter slicer, comprises some bistriques, and bistrique directly is fixed on the main shaft, and links with main shaft, and some bistriques can carry out simultaneously the some plates of clamping, synchronously section, improve cutting efficiency.Although this structure can improve cutting efficiency, the quality of cutting can not improve, because its cutting method still adopts traditional transverse cuts, the finished product after the cutting still can fall material because of transverse cuts, can't improve the yield rate of cutting.And owing to adopt same support, lower planker and the servo a plurality of bistrique work of workbench, it is large that it regulates labour intensity, and degree of regulation is not high, can affect the raising of yield rate yet.CN201120029340.9 proposes a kind of single-cutter-head upward-cutting energy-saving inside diameter slicer; the workbench of conventional inside diameter slicer is become upwards cutting of vertical lift by the transverse movement cutting; make cutter be subjected to cutter stable; avoid burning cutter fully and fall material, accurately improve cutting accuracy under the control at micro computer, but this slicer still exists and can only cut a material; shut down charging; the interrupter duty of cutting manually has high input the problem that production efficiency is low again.
Summary of the invention
The technical problems to be solved in the utility model be exist for single-cutter-head upward-cutting energy-saving inside diameter slicer can not cut continuously, the low problem of efficient, design and is a kind ofly improving yield rate and improving the simultaneously further inside diameter slicer of reduction energy consumption of cutting efficiency.
The utility model solves above-mentioned existing problems with following design.
Hilted broadsword head four station upward-cutting energy-saving inside diameter slicers, it comprises the cutter plate that is driven by main motor, by the workbench that moves horizontally that moves horizontally the drive of stepper motor or hand-operated wheel, be located at and move horizontally the vertical lifting mechanism that workbench one side is driven by the vertical lift stepper motor, by frequency converter, the energy saver that main motor and shaft coupling and microcomputer controller form, it is characterized in that described moving horizontally also establish one and horizontally rotate assembly on the workbench, horizontally rotate and establish the four station skid beds that can horizontally rotate on the assembly, four equally spaced charging plates are established respectively in described skid bed periphery, the cutting material of an affixed equal length on each charging plate.
The described assembly that horizontally rotates comprises drive motors, worm and wormwheel and screw rod by described drive motors drive, be enclosed within the charging chuck of screw rod periphery and coaxial rotation, be located between screw rod and the charging chuck spring pin and be enclosed within the peripheral charging chuck seat that rotates with screw coaxial of worm gear, and be located at the loam cake annulus of spring pin upper end and be located at the anti-by annulus of spring pin lower end.
Described spring pin is by the helical spring of centre and be connected the straight pin of helical spring upper end, and is connected to the anti-of helical spring lower end and forms by pin.
Establish intermeshing end-tooth on the end face that contacts annulus between described charging chuck and the charging chuck seat.
Described skid bed is square, establishes the unidirectional charging plate that is extended for right-angle side on foursquare four limits.
Described main motor is threephase asynchronous machine, and main motor is supported by ring flange, drives by the yielding coupling concentric to be supported on the main shaft of duplex bearing.
Described cutter plate peripheral hardware seals large guard shield.
The utility model is the inside diameter slicer that improves and increase the material chord position on the basis of single-cutter-head upward-cutting energy-saving inside diameter slicer, after increasing to 4 charging plates, the disposable sizing clamping more accurate minimizing in location is reloaded the clamping time, saves half the time, one times of high efficiency.Use frequency control and energy-saving electric machine in cutting process, it is energy-conservation about 40% that the machine is compared with traditional slicer, and the sealed large guard shield of cutter plate peripheral hardware is dust and the oil smoke of collection and treatment cutting generation effectively, effectively prevents air pollution and ambient noise.
Description of drawings
Fig. 1 is the utility model complete machine structure partial sectional view.
Fig. 2 is that the M of Fig. 1 is to view.
Fig. 3 is that the N of Fig. 1 is to partial sectional view.
Fig. 4 is four station skid bed top views.
Fig. 5 is the R-R cutaway view of Fig. 4.
Fig. 6 is the H-H cross section view of Fig. 4.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described:
Inside diameter slicer utilizes the slim tension blade sheet 9 cutting hard brittle materials of the stainless steel of High Rotation Speed, force cooling, lubricated and chip removal at cut place spray cooling-lubricant, the workpiece feeding relies on main motor to realize permanent tension force feeding, index feed is by the accurate feeding of height segmentation stepper motor, and cutting thickness and precision are carried out Full-automatic circulation control by micro computer 28.
Referring to shown in Figure 1, left part is established the cutting transmission device on the cabinet, and right part is established horizontal feed device and vertical lifting mechanism and the four station skid beds that can horizontally rotate.By variable-frequency governor 20, main motor 1, shaft coupling 3 and micro computer 28 composition of the control systems economize on electricity assembly of the present utility model, main motor 1 is connected with shaft coupling 3 by ring flange 2, shaft coupling 3 be located at the motor adpting flange in, transmission main shaft 5 is located in the main spindle box, and main motor 1 is supported by the drive of yielding coupling 3 concentrics by ring flange 2 and is supported on the main shaft 5 of duplex bearing 4.Transmission main shaft 5 one ends connect shaft coupling 3 by duplex bearing 4, the other end of transmission main shaft 5 connects cutter plate 8 by duplex bearing 6, with front and back duplex bearing 4 and 6 and spindle drive case and tight, stifle 7 compresses fore bearings 6 and stops seepages the duplex bearing 4 at the two ends of transmission main shaft 5 and 6 by bearing and cap.
As illustrated in fig. 1 and 2, material table 10 i.e. four station skid beds, be square, the unidirectional prolongation in foursquare one side and adjacent edge be the charging plate 11 of right-angle side each other, stickup is cut material A, B, C, D on the charging plate 11, and material table 10 is with the action levels clockwise or the inhour rotation by drive motors 13 centered by horizontally rotating assembly 12.
Horizontal apparatus for feeding comprises the shaft coupling 17 that hand-operated wheel 14 or stepper motor 18 drive, screw pair 16 and horizontal guide rail 19, horizontal stepper motor 18 drive screw pair 16 rotations by shaft coupling 17, make workbench along horizontal guide rail 19 displacements, lathe can produce the gap after operation a period of time, affect Product Precision, by regulating the adjusting nut adjusting tightness of 15 of duplex bearings, reach and eliminate the precision that the gap guarantees horizontal feed.
Be illustrated in figure 3 as and be located at the middle vertical lifting mechanism of column case, comprise vertical lift stepper motor 22, gear pair 21, vertical lift ball wire bar pair 23 and vertical lift feed screw nut seat planker 24, vertical lift stepper motor 22 is connected with vertical lift ball wire bar pair 23 by gear pair 21, and vertical lift nut seat planker 24 fixes with the left pedestal 27 of workbench.Its end face is fixedly connected with Workbench base 26, drives perpendicular direction rising or decline that Workbench base 26 limits along vertical lift guide rail 25.Being connected in the vertical lift ball screw pays vertical lift nut seat planker 24 on 23 and Workbench base 26 is risen or drops to assigned address.
Referring to Fig. 4, Fig. 5 and shown in Figure 6, horizontally rotate assembly 12 and be located at four station skid beds 10 times, comprise drive motors 13, worm screw 40, worm gear 38 and screw rod 30 by drive motors 13 drives, be enclosed within the charging chuck 32 of screw rod 30 peripheries and coaxial rotation, be located at the spring pin 37 between screw rod 30 and the charging chuck 32, with the charging chuck seat 33 that is enclosed within worm gear 38 peripheries and screw rod 30 coaxial rotation, and be located at the loam cake annulus 31 of spring pin 37 upper ends and be located at the anti-by annulus 36 of spring pin 37 lower ends.Described spring pin 37 is located at the straight pin 34 of this helical spring upper end by the helical spring in the middle of being located at, and is connected to the anti-by pin 35 compositions of this helical spring lower end.Establish intermeshing end-tooth 39 on the annulus end face that contacts between described charging chuck 32 and the charging chuck seat 33.Anti-by establishing the anti-cross recess by pin 35 of admittance above the annulus 36, the straight trough of admitting straight pin 34 is established in the lower surface of loam cake annulus 31.
Such as Fig. 1 and shown in Figure 6, horizontally rotate assembly 12 work by microcomputer control system control, as changing material A into D, drive screw rod 30 forwards during drive motors 13 forward, loam cake annulus 31 is forward also, lift with fashion material chuck 32, charging chuck 32 is become by engagement with engaging tooth 39 between the charging chuck seat 33 and separates, straight pin 34 enters in the straight trough of loam cake annulus 31 simultaneously, Hall 29 detection pieces sent the signal of telecommunication to micro computer 28 control systems when charging chuck 32 was rotated in place, drive motors 13 controlled signal counter-rotatings, screw rod 30 counter-rotatings, loading tray 32 decline coarse positionings, the engaging tooth 39 between charging chuck 32 and the charging chuck seat 33 enters fine positioning and also automatically locks by being separated to engagement, micro computer 28 control systems are sent order-driven motor 13 and are stopped operating, material D enters in the cutter plate, micro computer 28 control vertical lifting mechanism work, and beginning is cutting from top to bottom.
The utility model master motor power saving assembly, vertical lifting mechanism, move horizontally workbench and material table and realize automatically control by micro computer 28, comprise that microcomputer program controller, input operation dish, display screen, drive motors and travel switch form the automatic cycle control system, enter in the cutter plate 9 by micro computer 28 instruction microcomputer control system control program software control charging plates 11 rotary movings, vertically cut work by the cyclelog control vertical lifting mechanism automatic lifting of micro computer 28 again.
Fig. 1 and shown in Figure 3 with the sealing of cutter plate 8 usefulness guard shields 41, offers material turnover chamber and enters guard shield 41 in order to material and stop to spatter in order to environmentally-friendly sanitary outside cooling, lubricating fluid and the solid grains and protect in the middle of guard shield 41.
In the box body, except being provided with variable-frequency governor 20, frequency converter is selected the frequency modulation speed change, 50 ~ 60 hertz, model ss-021 also establishes electric appliance control box in the box body, such as relay, contactor, various switch and circuit board, and the electric wire that connects microcomputer controller and each main motor.In each figure, all omit not expression.
Claims (7)
1. hilted broadsword head four station upward-cutting energy-saving inside diameter slicers, it comprises the cutter plate that is driven by main motor, by the workbench that moves horizontally that moves horizontally the drive of stepper motor or hand-operated wheel, be located at and move horizontally the vertical lifting mechanism that workbench one side is driven by the vertical lift stepper motor, by frequency converter, the energy saver that main motor and shaft coupling and microcomputer controller form, it is characterized in that described moving horizontally also establish one and horizontally rotate assembly on the workbench, horizontally rotate and establish the four station skid beds that can horizontally rotate on the assembly, four equally spaced charging plates are established respectively in described skid bed periphery, the cutting material of an affixed equal length on each charging plate.
2. hilted broadsword head four station upward-cutting energy-saving inside diameter slicers according to claim 1, it is characterized in that the described assembly (12) that horizontally rotates comprises drive motors (13), worm screw (40) by described drive motors (13) drive, worm gear (38) and screw rod (30), be enclosed within the charging chuck (32) of screw rod (30) periphery and coaxial rotation, be located at spring pin (37) between screw rod (30) and charging chuck (32) and be enclosed within the peripheral charging chuck seat (33) with screw rod (30) coaxial rotation of worm gear (38), and be located at the loam cake annulus (31) of spring pin (37) upper end and be located at the spring pin lower end instead lean on annulus (36).
3. hilted broadsword head four station upward-cutting energy-saving inside diameter slicers according to claim 2, it is characterized in that described spring pin (37) by the helical spring of centre and be connected the straight pin (34) of helical spring upper end, and be connected to the anti-of helical spring lower end and form by pin (35).
4. hilted broadsword head four station upward-cutting energy-saving inside diameter slicers according to claim 2 is characterized in that contacting between described charging chuck (32) and the charging chuck seat (33) establish intermeshing end-tooth (39) on the annulus end face.
5. hilted broadsword head four station upward-cutting energy-saving inside diameter slicers according to claim 1 is characterized in that described charging plate is square, establishes the unidirectional skid bed (11) that is extended for right-angle side on foursquare four limits.
6. hilted broadsword head four station upward-cutting energy-saving inside diameter slicers according to claim 1, it is characterized in that described main motor (1) is threephase asynchronous machine, main motor is supported by ring flange (2), drives by yielding coupling (3) concentric to be supported on the main shaft (5) of duplex bearing (6).
7. hilted broadsword head four station upward-cutting energy-saving inside diameter slicers according to claim 1 is characterized in that described cutter plate (8) peripheral hardware seals large guard shield (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220527817 CN202824813U (en) | 2012-10-16 | 2012-10-16 | Single-tool-head four-station upward cutting energy-saving inside diameter slicer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220527817 CN202824813U (en) | 2012-10-16 | 2012-10-16 | Single-tool-head four-station upward cutting energy-saving inside diameter slicer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202824813U true CN202824813U (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220527817 Expired - Fee Related CN202824813U (en) | 2012-10-16 | 2012-10-16 | Single-tool-head four-station upward cutting energy-saving inside diameter slicer |
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| Country | Link |
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| CN (1) | CN202824813U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896370A (en) * | 2012-10-16 | 2013-01-30 | 宁波市江北港联铁山磁材加工设备有限公司 | Single-tool-bit four-station upward cutting energy-saving inside diameter slicer |
| CN109333848A (en) * | 2018-09-28 | 2019-02-15 | 芜湖华宇彩晶科技有限公司 | A kind of cutting machine Worktable rotation mechanism |
-
2012
- 2012-10-16 CN CN 201220527817 patent/CN202824813U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102896370A (en) * | 2012-10-16 | 2013-01-30 | 宁波市江北港联铁山磁材加工设备有限公司 | Single-tool-bit four-station upward cutting energy-saving inside diameter slicer |
| CN109333848A (en) * | 2018-09-28 | 2019-02-15 | 芜湖华宇彩晶科技有限公司 | A kind of cutting machine Worktable rotation mechanism |
| CN109333848B (en) * | 2018-09-28 | 2020-10-09 | 芜湖华宇彩晶科技有限公司 | Workbench rotating mechanism for cutting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130327 Termination date: 20161016 |
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| CF01 | Termination of patent right due to non-payment of annual fee |