CN202814665U - Water system leak detection device of a water dispenser - Google Patents

Water system leak detection device of a water dispenser Download PDF

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Publication number
CN202814665U
CN202814665U CN 201220296839 CN201220296839U CN202814665U CN 202814665 U CN202814665 U CN 202814665U CN 201220296839 CN201220296839 CN 201220296839 CN 201220296839 U CN201220296839 U CN 201220296839U CN 202814665 U CN202814665 U CN 202814665U
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China
Prior art keywords
water
gas
pipe line
water dispenser
leak detection
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CN 201220296839
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Chinese (zh)
Inventor
沈裕春
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SUZHOU HUAAI ELECTRONICS CO Ltd
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SUZHOU HUAAI ELECTRONICS CO Ltd
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Abstract

The utility model discloses a water system leak detection device of a water dispenser. The water system leak detection device comprises a gas supply system, a leak detection gas pipeline, a first control valve, a second control valve, a gas sealing device, a flow detection system and a detection control system, wherein the gas supply system provides gas with a certain pressure to the water system of the water dispenser by the leak detection gas pipeline; the gas sealing device is connected with the leak detection gas pipeline and arranged in the water system of the water dispenser, thus the water system of the water dispenser is hermetically isolated from outer gas; the flow detection system comprises a gas flow detection tube and an inductive displacement detector, when the inductive displacement detector detects the displacement of a floater in the gas flow detection tube, and sends out the signal to the detection control system. The water system leak detection device of the water dispenser can quickly detect and automatically judge whether the water system of the water dispenser is leaked or not mainly by the flow dry-detection method.

Description

The water system leakage detection apparatus of water dispenser
Technical field
The utility model relates to water dispenser pick-up unit field, particularly relates to a kind of water system leakage detection apparatus and leak hunting method thereof of water dispenser.
Background technology
The water system leakage problem of water dispenser is the problem that always perplexs a ubiquity of water dispenser manufacturing, also is that customer complaint is claimed damages one of maximum quality problems of dispute with causing at most.The water system leak hunting method of general water dispenser all is artificial water inspection method in the water dispenser industry at present, namely by manually the water system of water dispenser being filled with water, the manual observation by certain hour again is according to having or not dripping phenomenon to judge whether water system exists leakage problem.
The major defect of above-mentioned leak hunting method is as follows: the one, and manual observation occurs undetected because of the impact of sight line, light and observing time easily; The 2nd, can't in time find the very little infiltration phenomenon of leakage rate (unless have time enough to observe, but do like this leak detection speed too low, can't carry out aborning); The 3rd, after the water system of water dispenser adds water leak detection, even the water in the water system has been given out light fully, also can't remove remaining water in the hot cylinder of water system and the pipeline, the bacterium amount reproduction that this can cause in the water system of water dispenser directly affects user's health; The 4th, because of hygienic issues, the water that adds water dispenser can only bleed off as waste water after leak detection is finished, and can't reuse, and this has just caused a large amount of wastes of water resource; The 5th, in order to shorten the production cycle, artificial water inspection method can only be carried out synchronously with the functional test of drinking machine heating and refrigeration, needs to consume a large amount of electric energy.
Because the major defect that artificial water inspection method exists has enterprise to change water inspection method into pressure abroad and does the inspection method.The method of this leak detection is after water dispenser is finished assembling, pressed gas is enclosed in the water system of water dispenser, by observing in the certain hour, if the water system internal pressure is without obvious decline, namely be judged as water system and do not have leakage, such as pressure obvious decline is arranged, then be judged as water system and have leakage.
The advantage that above-mentioned pressure is done the inspection method is simple in structure, but because manometric display precision can't reach the requirement that shows that slight pressure descends, most cases still will rely on reviewer's experience to judge, so still there is the problem of erroneous judgement in this method, and also can't find at short notice the infiltration phenomenon that leakage rate is very little.
The utility model content
The technical matters that the utility model mainly solves provides a kind of water system leakage detection apparatus and leak hunting method thereof of water dispenser, can fast detecting and the water system of automatic discrimination water dispenser whether have leakage.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: the water system leakage detection apparatus that a kind of water dispenser is provided, comprise: gas supply system, leak detection gas pipe line, the first operation valve, the second operation valve, gas-tight sealing, flow quantity detecting system and detection control system
Described gas supply system provides the gas of certain pressure to the water system of water dispenser by described leak detection gas pipe line;
Described leak detection gas pipe line, comprise leak detection gas pipe line house steward, leak detection gas pipe line first is in charge of and the gas pipe line second of hunting leak is in charge of, described leak detection gas pipe line first is in charge of and the gas pipe line second of hunting leak is in charge of be connected in parallel described gas supply system and described leak detection gas pipe line house steward;
Described gas-tight sealing is connected with the leak detection gas pipe line, is placed in the water system of described water dispenser, and water system sealing and the ambient atmos of described water dispenser is isolated;
Described flow quantity detecting system, being placed in described leak detection gas transmission second is in charge of, comprise detection of gas flow rate pipe and inductive displacement detector, when inductive displacement detector detects the displacement of the float in the detection of gas flow rate pipe, send signal to detecting control system;
Described the first operation valve is installed on and describedly is installed in described leak detection gas pipe line first and is in charge of;
Described the second operation valve is installed in that described leak detection gas pipe line second is in charge of and between described gas supply system and described flow quantity detecting system;
Detect control system, comprise master controller and warning device, described master controller is connected with inductive displacement detector with warning device; Described main controller controls is received behind the signal that inductive displacement detector sends immediately locking signal, and sends alerting signal to warning device, and described warning device is reported to the police after receiving alerting signal.
In preferred embodiment of the utility model, described leakage detection apparatus also comprises sealing gas pipe line and the valve that is installed on the described sealing gas pipe line, described gas-tight sealing comprises the tubular sealed body, is installed in the air-bag sealing ring on the described tubular sealed body, described sealing gas pipe line one end connects described gas supply system, and the other end connects described air-bag sealing ring.
In preferred embodiment of the utility model, described gas supply system comprises compressed air source, steam line, is installed in degreaser, air strainer and pressure regulator valve on the steam line successively.
In preferred embodiment of the utility model, described the first operation valve and the second operation valve are solenoid valve, described master controller and the first operation valve be connected operation valve and be connected, and control the opening and closing of the first operation valve and the second operation valve.
In preferred embodiment of the utility model, described warning device is acoustic-optic alarm.
The beneficial effects of the utility model are: the water system leakage detection apparatus of water dispenser of the present utility model, the main flow that adopts is done the inspection method, it has abandoned expensive accurate flowmeter, replace highly sensitive detection of gas flow rate pipe with low cost and highly sensitive sensor detector and form the detection of gas flow rate device, after the pressed gas of the water system that detects water dispenser enters the water system and balance of water dispenser, as long as the water system of water dispenser has leakage, air float in the detection of gas flow rate pipe just can be subjected to displacement, this displacement will detect by sensed detecting device immediately, and detection system is locking signal and warning immediately.
Description of drawings
Fig. 1 is the structural representation of water system leakage detection apparatus one preferred embodiment of the utility model water dispenser;
The mark of each parts is as follows in the accompanying drawing: the 11-compressed air source, the 12-degreaser, the 13-air strainer, 14-the first pressure regulator valve, 15 second pressure regulator valves, the 16-steam line, 21-leak detection gas pipe line first is in charge of, 22-leak detection gas pipe line second is in charge of, 23-leak detection gas pipe line house steward, 24-seals gas pipe line, the 3-gas-tight sealing, 31-tubular seal body, the 32-air-bag sealing ring, 35-the first built-in pipe, 36-the second built-in pipe, 41-air mass flow detector tube, 411-air float, the 42-inductive displacement detector, the 51-master controller, 52-the first solenoid valve, 53-the second solenoid valve, the 54-warning device, 61-water dispenser cooling cylinder, 62-drinker hot cylinder, 63-cold water bleeder cock, hot water bleeder cock 64.
Embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that protection domain of the present utility model is made more explicit defining.
The utility model provides a kind of water system leakage detection apparatus of water dispenser, comprising:
Gas supply system, it carries out oil removing and drying to pressurized air, and with compressed-air actuated pressure decreased to the water system required pressure that is fit to water dispenser, with as detection gas;
The air seal system, its water system with water dispenser is isolated from the outside, and prevents from being filled with the detection Leakage Gas of the water system of water dispenser, and carries the detection gas of the water system of turnover water dispenser;
Detect control system, it opens and closes corresponding solenoid valve according to the requirement of trace routine, and locks immediately after receiving leakage signal and report to the police;
Flow quantity detecting system judges by detecting fluctuations in discharge whether the water system of water dispenser has Leakage Gas, sends leakage signal to detecting control system immediately if any Leakage Gas.
See also Fig. 1, the utility model embodiment specifically describes as follows:
A kind of water system leakage detection apparatus of water dispenser, whether the water system for detection of water dispenser has leakage, and described leakage detection apparatus comprises: gas supply system, leak detection gas pipe line, sealing gas pipe line 24, gas-tight sealing 3, flow quantity detecting system and detection control system.
Described gas supply system, comprise compressed air source 11, degreaser 12, air strainer 13, the first pressure regulator valve 14 and steam line 16, described degreaser 12, air strainer 13 and the first pressure regulator valve 14 are installed on the described steam line 16 successively, its function is that pressurized air is carried out oil removing and drying, and with pressure decreased to the water system required pressure that is fit to water dispenser, the air of guaranteeing to enter the water system of water dispenser meets dried health, drying, stable and safe requirement.
Described leak detection gas pipe line comprises that leak detection gas pipe line first is in charge of 21, the gas pipe line second of hunting leak is in charge of 22, gas pipe line house steward 23 hunts leak.
Described sealing gas pipe line 24 connects described gas supply system and gas-tight sealing, and described sealing gas pipe line 24 is equipped with the second pressure regulator valve 15 and valve 56.In the present embodiment, valve 56 is hand valve, comprises at least opening, closed condition and exhaust condition.
Described gas-tight sealing 3 comprises tubular seal body 31, air-bag sealing ring 32, the first built-in pipe 35 and the second built-in pipe 36, described air-bag sealing ring 32 is installed in the outside surface of tubular seal body 31, described the first built-in pipe 35 and described the second built-in pipe 36 are arranged in described tubular seal body 31, described the first built-in pipe 35 prolongs and axially runs through described tubular seal body 31, comprise entrance point and endpiece, entrance point connects described leak detection gas piping house steward 23; The entrance point of described the second built-in pipe 36 connects described sealing gas pipe line 24, and the endpiece of described the second built-in pipe 36 connects air-bag sealing ring 32.Described gas-tight sealing 3 mainly contains two functions, and the one, the water system of water dispenser is isolated from the outside, prevent from being filled with the detection Leakage Gas of the water system of water dispenser, the 2nd, carry the detection gas of the water system of turnover water dispenser.Gas-tight sealing 3 shown in the present embodiment is a kind of tubular bellows seal devices, this gas-tight sealing is by inflating to reach sealing effectiveness in air-bag sealing ring 32, after detecting end, only need the gas in the air-bag sealing ring 32 is discharged, gas-tight sealing 3 can be taken out from the water system of water dispenser, this packoff sealing effectiveness is good, easy to operate.Also can adopt the gas-tight sealing of other modes, such as gland bonnet etc. hermetically-sealed construction, just enumerate no longer one by one at this.
Described flow quantity detecting system, being installed in described leak detection gas pipe line second is in charge of on 22, described flow quantity detecting system comprises air mass flow detector tube 41, air float 411 and inductive displacement detector 42, described air float 411 is placed in the described air mass flow detector tube 41, and described inductive displacement detector 42 is positioned at the lower end of described air mass flow detector tube 41 near air float 411 original state places.
Described detection control system, comprise master controller 51, the first solenoid valve 52, the second solenoid valve 53 and warning device 54, described master controller 51 and the first solenoid valve 52, the second solenoid valve 53, warning device 54 are connected with inductive displacement detector and are connected, described the first solenoid valve 52 is installed in described leak detection gas pipe line first to be in charge of on 21, and described the second solenoid valve 53 is installed in described leak detection gas pipe line second and is in charge of on 22 and between described gas supply system and described flow quantity detecting system; The opening and closing of described master controller 51 control the first solenoid valves 52 and the second solenoid valve 53, immediately locking signal is received behind the signal that inductive displacement detector 42 sends in 51 controls of described master controller, and to warning device 54 transmission alerting signals, after receiving alerting signal, described warning device 54 reports to the police.Described warning device 54 is preferably acoustic-optic alarm.
The water system of described water dispenser comprises water dispenser cooling cylinder 61, drinker hot cylinder 62, cold water bleeder cock 63 and hot water bleeder cock 64, described water dispenser cooling cylinder 61 is communicated with described drinker hot cylinder 62, described cold water bleeder cock 63 respectively, and described drinker hot cylinder 62 and described hot water bleeder cock 64 are communicated with.In the situation that cold water bleeder cock 63 and hot water bleeder cock 64 are closed, only have water dispenser cooling cylinder 61 to be in communication with the outside in the water system of whole water dispenser.
The leak hunting method of the water system leakage detection apparatus of the utility model water dispenser, concrete steps comprise:
(100), with the sealing of the water system of water dispenser: after gas-tight sealing put into the water dispenser cooling cylinder, open valve, sealing gas enters air-bag sealing ring, and the air bag Expansion sealing is isolated from the outside the water system of water dispenser;
(200), inflate to the water system of water dispenser: open the first solenoid valve, detect gas enters water dispenser by gas-tight sealing water system;
(300), begin to detect: close the first solenoid valve, open the second solenoid valve, whether the water system that detects water dispenser has leakage;
(400), the water system such as water dispenser has leakage, then there is the gas of detection to flow out by the second solenoid valve, detection of gas flow rate pipe, promote the air float to top offset, after entering effective detection zone of inductive displacement detector, send leakage signal to the leak detection control system immediately, leak detection control system locking signal is sent the leakage alarm signal to warning device, and described warning device is reported to the police;
(500), do not leak such as the water system of water dispenser, then after time-delay, the leak detection control system is sent and is passed through detection signal;
(600), after the test ending, forward valve to exhaust position first, gas is discharged from the air-bag sealing ring, and air-bag sealing ring shrinks, and gas-tight sealing is taken out in the water dispenser cooling cylinder, and leak detection is finished.
Water system leakage detection apparatus and the leak hunting method thereof of the utility model water dispenser have the following advantages:
(1) can fast detecting and the water system of automatic discrimination water dispenser whether have leakage, the leakage of indiscoverable pipeline and joint when comprising the small leakage of the slow water clock of water system that may cause water dispenser and manual detection;
(2) save a large amount of high-quality water resources, detect water consumption 3L by every water dispenser and calculate, the whole nation produces 4,000 ten thousand water dispensers every year, needs to consume the high-quality that reaches drinking water standard and detects 120,000 tons of waters, as popularize flow in an all-round way and do the inspection method, can save a large amount of drink waters;
(3) save a large amount of electric energy, adopt flow to do the inspection method after, yet do not heat with refrigerating function test and created condition for water dispenser does not add water.Water dispenser adds water and detects heating and refrigerating function, the needed test duration needs about 2 hours, detecting power consumption 1kwh by every water dispenser calculates, annual consumption detection electric energy 4,000 ten thousand kwh that need, as use flow instead and do and not add water after the inspection method and detect, every product only needs 30 minutes detection time, consumes electric energy 0.25kwh, and every year can saves energy 3,000 ten thousand kwh;
(4) shorten the production cycle, improve production capacity and save labour cost.Because flow is done the inspection method and is shortened to 1/4 of artificial water inspection method required detection time, is equivalent to improve production capacity 3/4, and can reduces for the reviewer who hunts leak.
The above only is embodiment of the present utility model; be not so limit claim of the present utility model; every equivalent structure or equivalent flow process conversion that utilizes the utility model instructions and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present utility model.

Claims (5)

1. the water system leakage detection apparatus of a water dispenser is characterized in that, comprising: gas supply system, leak detection gas pipe line, the first operation valve, the second operation valve, gas-tight sealing, flow quantity detecting system and detection control system,
Described gas supply system provides the gas of certain pressure to the water system of water dispenser by described leak detection gas pipe line;
Described leak detection gas pipe line, comprise leak detection gas pipe line house steward, leak detection gas pipe line first is in charge of and the gas pipe line second of hunting leak is in charge of, described leak detection gas pipe line first be in charge of with the gas pipe line second of being connected be in charge of in parallel after an end and the gas supply system of being connected connect, the other end be connected leak detection gas pipe line house steward and connect;
Described gas-tight sealing is connected with the leak detection gas pipe line, is placed in the water system of described water dispenser, and water system sealing and the ambient atmos of described water dispenser is isolated;
Described flow quantity detecting system, being placed in described leak detection gas pipe line second is in charge of, comprise detection of gas flow rate pipe and inductive displacement detector, when inductive displacement detector detects the displacement of the float in the detection of gas flow rate pipe, send signal to detecting control system;
Described the first operation valve is installed in described leak detection gas pipe line first and is in charge of;
Described the second operation valve is installed in that described leak detection gas pipe line second is in charge of and between described gas supply system and described flow quantity detecting system;
Detect control system, comprise master controller and warning device, described master controller is connected with inductive displacement detector with warning device; Described main controller controls is received behind the signal that inductive displacement detector sends immediately locking signal, and sends alerting signal to warning device, and described warning device is reported to the police after receiving alerting signal.
2. the water system leakage detection apparatus of water dispenser according to claim 1, it is characterized in that, described leakage detection apparatus also comprises sealing gas pipe line and the valve that is installed on the described sealing gas pipe line, described gas-tight sealing comprises the tubular sealed body, is installed in the air-bag sealing ring on the described tubular sealed body, described sealing gas pipe line one end connects described gas supply system, and the other end connects described air-bag sealing ring.
3. the water system leakage detection apparatus of water dispenser according to claim 1 is characterized in that, described gas supply system comprises compressed air source, steam line, is installed in degreaser, air strainer and pressure regulator valve on the steam line successively.
4. the water system leakage detection apparatus of water dispenser according to claim 1, it is characterized in that, described the first operation valve and the second operation valve are solenoid valve, described master controller and the first operation valve be connected operation valve and be connected, and control the opening and closing of the first operation valve and the second operation valve.
5. the water system leakage detection apparatus of water dispenser according to claim 1 is characterized in that, described warning device is acoustic-optic alarm.
CN 201220296839 2012-06-25 2012-06-25 Water system leak detection device of a water dispenser Expired - Lifetime CN202814665U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102768104A (en) * 2012-06-25 2012-11-07 苏州华爱电子有限公司 Water dispenser used water system leak detection device and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102768104A (en) * 2012-06-25 2012-11-07 苏州华爱电子有限公司 Water dispenser used water system leak detection device and method

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Granted publication date: 20130320

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