CN202809172U

CN202809172U - Yarn stabilizing machine

Info

Publication number: CN202809172U
Application number: CN 201220386598
Authority: CN
Inventors: 王锡良; 王珏鑫
Original assignee: WUXI JIANKEYUAN MACHINERY EQUIPMENT CO Ltd
Current assignee: WUXI JIANKEYUAN MACHINERY EQUIPMENT CO Ltd
Priority date: 2012-08-07
Filing date: 2012-08-07
Publication date: 2013-03-20
Anticipated expiration: 2022-08-07

Abstract

The utility model discloses a yarn stabilizing machine. The machine comprises a rack, a control box arranged on one side of the rack, a motor, a rubber roller set and a tension mechanism connected with the motor, a first bearing support for supporting the rubber roller set and a second bearing support for supporting the tension mechanism, wherein the control box controls the automatic operation of the yarn stabilizing machine, the motor is connected with the rubber roller set through a chain, and the first bearing support is provided with a slide bearing. According to the yarn stabilizing machine, beaming is not needed before weaving from a creel, weaving is directly performed, uniform carding is achieved automatically, automatic identification and yarn feeding are performed, the warp knitting output and the efficiency are improved, the working intensity is reduced, raw materials are saved effectively, and the production cost is reduced remarkably.

Description

A kind of steady yarn machine

Technical field

The utility model belongs to for all kinds of tension control and compensation mechanisms through volume, textiles, more specifically to a kind of steady yarn machine.

Background technology

In textile industry, must be through warping from raw yarn to braiding, warped length is generally weaved cotton cloth class at 60-100 rice, ribbon class 3000-4000 rice.Decide on Uneven Width width and thickness.Example: added from raw yarn take braiding car steering safety belt as example, whenever split 10 kilograms, terylene 1100D, length is about 6 myriametres, each warping 1.5 kms, totally 40 times.Each braiding time is about 24 hours, and time is 4 hours.Waste product is 15-30 rice during each debugging, and every meter weight is 50 grams, and the operative employee is 2.Process is more loaded down with trivial details, and waste raw material and efficient are not high.

Present all kinds of producer can't solve situation so loaded down with trivial details and that fall behind always in practical operation.The major function of steady yarn machine is that all yarns are unified combing and tension arranged sequentially, consistent, balanced steadily, from the motion tracking loom, make it absolute synchronization and send yarn, and need not full-time on duty.In sum, before entering braiding, must make the many yarns of N keep uniform arrangement, the flat permanent smooth yarn that send, and tension is consistent, and can be from movingly loom work.Pass through unremitting research and development of more than ten years and improvement, solving domestic and international blank in this field.Do not need warping from creel before braiding, the braiding of directly entering accomplishes automatically to unify combing, and balanced, smooth steady, tension is unanimously carried out autonomous classification and sent yarn, treats work from motion tracking and main frame.

The utility model content

The purpose of this utility model is to provide a kind of and can improves through compiling output, efficient is increased, and reduce labour intensity raw material and the low steady yarn machine of production cost.

To achieve these goals, the utility model provides a kind of steady yarn machine, comprise frame, be located at control cabinet, the motor of frame one side, the rubber roll group that is connected in motor and tensioning mechanism, support the clutch shaft bearing support of rubber roll group, second support of bearing of supporting expansion force mechanisms, described control cabinet is controlled the automatic operation of steady yarn machine, described motor is connected by chain with the rubber roll group, described clutch shaft bearing support is provided with a slipper bearing, described the second support of bearing supporting expansion force mechanisms.

In some embodiments, the driven roll that described rubber roll group comprises drive roll, arrange with the drive roll horizontal parallel, be located at movable pressure rubber roll and lift cylinder above drive roll and the driven roll, described movable pressure rubber roll is connected in the slipper bearing of clutch shaft bearing support, and described lift cylinder is located at the two ends of movable pressure roller.The rubber roll group makes that yarn is clear reasonably to distribute, and allows adhesion between each yarn.

In some embodiments, described tensioning mechanism comprises balancing pole, is connected in the tension roller of balancing pole, is located at deflector roll and cylinder on the frame, and described cylinder is located at the two ends of tension roller.The tensioning mechanism tension of each yarn that can independently distribute, and feed back to control cabinet.

In some embodiments, also comprise the gear yarn bar of being located on the frame and be connected in the spreader that keeps off the yarn bar that described gear yarn bar is located at rubber roll group one side.

In some embodiments, also comprise protective cover, described protective cover is located at the chain outside.

In some embodiments, also comprise optoelectronic switch, described optoelectronic switch is located at the balancing pole rear side.

The utility model advantage compared to existing technology is: the utility model will be unified combing by front yarn from creel to braiding automatically by control cabinet control spreader, and carry out autonomous classification and send yarn, improved through compiling output, efficient, reduced labour intensity, effectively save raw material, yield rate rises, and manufacturing schedule obviously increases.

Description of drawings

Fig. 1 is the structural representation of the utility model one embodiment;

Fig. 2 is the spreader of the utility model one embodiment and the structural representation of gear yarn bar.

The specific embodiment

Below in conjunction with drawings and the specific embodiments the utility model one embodiment is made further description explanation.

A kind of steady yarn machine as depicted in figs. 1 and 2.It comprises frame 1, be located at the control cabinet 2 of frame one side, motor 3, the rubber roll group that is connected in motor 3 and tensioning mechanism, the clutch shaft bearing support 6 that supports the rubber roll group, second support of bearing 7 of supporting expansion force mechanisms, also comprises the gear yarn bar 8 of being located on the frame 1, spreader 9, protective cover 10 and the optoelectronic switch 11 that is connected in gear yarn bar 8.

Control cabinet 2 can be controlled the automatic operation of whole steady yarn machine.

Motor 3 is connected by chain with the rubber roll group.The chain outside is provided with protective cover 10.Protection labour's personal safety.

Clutch shaft bearing support 6 is provided with a slipper bearing 601.Second support of bearing, 7 supporting expansion force mechanisms.

Gear yarn bar 8 is located at a side of rubber roll group.Spreader 9 is connected on the gear yarn bar 8.Carry out the separation of yarn and the work of arrangement by spreader 9 and gear yarn bar 8, make yarn smooth, orderly be input to the rubber roll group.

The driven roll 402 that the rubber roll group comprises drive roll 401, arrange with the drive roll horizontal parallel, be located at movable pressure rubber roll 403 and lift cylinder 404 above drive roll and the driven roll.Movable pressure rubber roll 403 is connected in the slipper bearing 601 of clutch shaft bearing support 6.Lift cylinder 404 is located at the two ends of movable pressure roller 403.Lift cylinder 404 can make movable pressure roller 403 rotate stably as the output mechanism of increase and decrease pressure.The rubber roll group can make that yarn is clear reasonably to distribute, and allows adhesion between each yarn.

Tensioning mechanism comprises balancing pole 501, is connected in the tension roller 502 of balancing pole, is located at deflector roll and cylinder 505 on the frame 1.In actual use, deflector roll is provided with two, is respectively the first deflector roll 503 and the second deflector roll 504, is mainly serving as the gap bridge effect of yarn.Cylinder 504 is located at the two ends of tension roller 502, and the tension roller is moved up and down stably.The tensioning mechanism tension of each yarn that can independently distribute, and feed back to control cabinet.

Optoelectronic switch 11 is located at the balancing pole rear side, when rising to the upper limit or drop to, tension roller 502 prescribes a time limit, optoelectronic switch all can send signal to control cabinet 2, and control cabinet 2 sends corresponding instruction to motor 3, and then indicates rubber roll group and tensioning mechanism to carry out certain action.

The utility model is being born whole connections and load-bearing by the fulcrum of frame 1 as steady yarn machine.During the utility model work, operation motor 3 and control cabinet 2, motor 3 drives the chain running, and then drive drive roll 401 rotates.After yarn is added, enter the spreader 9 and gear yarn bar 8 of this steady yarn machine, each yarn is separated and arrange, make smooth being entered by driven roll 402 bottoms of Yarn homogeneous, so on turn over to movable pressure roller 403, drop to again drive roll 401 bottoms.Then yarn is guided to the first deflector roll 503, turned on again by tension roller 502 and enter the braiding machine spreader to the second deflector roll 504 and carry out normal knitting.Combined with pneumatic means by motor, thereby reach the tension of autonomous each yarn of distribution, and feed back to drive unit, reach complete machine from primal coordination, smooth working.

Key point of the present utility model is tensioning mechanism.Tensioning mechanism can make yarn automatic steady, orderly the sending to of balance.And feed back to control cabinet 2 after being surveyed by optoelectronic switch 11 and carry out the distribution of air pressure and voltage.Motor 3 drives chain, and then drives drive roll 401 rotations, thereby forms periodic duty of the present utility model.

In actual use, steady yarn machine can one group of uses, also can form many groups and use, and the grouping situation has the density of yarn and the quantity decision of yarn.

Above-described only is optimal way of the present utility model; should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design; can also make some distortion and improvement, these also should be considered as within the protection domain of the present utility model.

Claims

1. steady yarn machine, it is characterized in that, comprise frame, be located at control cabinet, the motor of frame one side, the rubber roll group that is connected in motor and tensioning mechanism, support the clutch shaft bearing support of rubber roll group, second support of bearing of supporting expansion force mechanisms, described control cabinet is controlled the automatic operation of steady yarn machine, described motor is connected by chain with the rubber roll group, described clutch shaft bearing support is provided with a slipper bearing, described the second support of bearing supporting expansion force mechanisms.

2. a kind of steady yarn machine according to claim 1, it is characterized in that, the driven roll that described rubber roll group comprises drive roll, arrange with the drive roll horizontal parallel, be located at movable pressure rubber roll and lift cylinder above drive roll and the driven roll, described movable pressure rubber roll is connected in the slipper bearing of clutch shaft bearing support, and described lift cylinder is located at the two ends of movable pressure roller.

3. a kind of steady yarn machine according to claim 2 is characterized in that, described tensioning mechanism comprises balancing pole, is connected in the tension roller of balancing pole, is located at deflector roll and cylinder on the frame, and described cylinder is located at the two ends of tension roller.

4. according to claim 1 to 3 each described a kind of steady yarn machines, it is characterized in that also comprise the gear yarn bar of being located on the frame and be connected in the spreader that keeps off the yarn bar, described gear yarn bar is provided with a plurality of, it all is located at rubber roll group one side.

5. a kind of steady yarn machine according to claim 4 is characterized in that, also comprises protective cover, and described protective cover is located at the chain outside.

6. a kind of steady yarn machine according to claim 1 is characterized in that also comprise the optoelectronic switch that is connected in control cabinet, described optoelectronic switch is located at the balancing pole rear side.