CN103572495A - Yarn stabilizing machine - Google Patents
Yarn stabilizing machine Download PDFInfo
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- CN103572495A CN103572495A CN201210277357.5A CN201210277357A CN103572495A CN 103572495 A CN103572495 A CN 103572495A CN 201210277357 A CN201210277357 A CN 201210277357A CN 103572495 A CN103572495 A CN 103572495A
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- yarn
- rubber roll
- bearing support
- motor
- steady
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- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The invention discloses a yarn stabilizing machine comprising a rack, a control box, a motor, a rubber roller group, a tension mechanism, a first bearing support and a second bearing support, wherein the control box is arranged on one side of the rack, the rubber roller group and the tension mechanism are connected with the motor, the first bearing support is used for supporting the rubber roller group, and the second bearing support is used for supporting the tension mechanism; the control box controls the automatic operation of the yarn stabilizing machine, the motor is connected with the rubber roller group through a chain, the first bearing support is provided with a sliding block bearing, and the second bearing support is used for supporting the tension mechanism. According to the yarn stabilizing machine disclosed by the invention, the beaming does not need to be carried out from a yarn frame before yarns are woven, and the yarns are directly woven, so that automatic and unified combing is realized, and the self recognition in yarn feeding is carried out; the warp knitting yield is increased, the efficiency is increased, the labor intensity is reduced, the raw materials are effectively saved, and the production cost is largely reduced.
Description
Technical field
The invention belongs to for all kinds of tension control and compensation mechanisms through volume, textiles, more specifically to a kind of steady yarn machine.
Background technology
In textile industry, must be through warping from raw yarn to braiding, warped length is generally weaved cotton cloth class at 60-100 rice, ribbon class 3000-4000 rice.Depending on Uneven Width width and thickness.Example: take and weave car steering safety belt as example, added from raw yarn, often split 10 kilograms, terylene 1100D, length is about 6 myriametres, each warping 1.5 kms, totally 40 times.Each braiding time is about 24 hours, and time is 4 hours.During each debugging, waste product is 15-30 rice, and every meter of weight is 50 grams, and operative employee is 2.Process is more loaded down with trivial details, and waste raw material and efficiency are not high.
Current all kinds of producer cannot solve situation so loaded down with trivial details and that fall behind in practical operation always.The major function of steady yarn machine is all yarns to be unified to combing and order is arranged, consistent tension, balanced steady, from motion tracking loom, make it absolute synchronization and send yarn, and on duty without sole duty.In sum, before entering braiding, must make the many yarns of N keep uniform arrangement, the flat permanent smooth yarn that send, and tension is consistent, and can automatically coordinate loom work.Pass through unremitting research and development of more than ten years and improvement, solving the domestic and international blank in this field.From creel, to braiding, do not need warping, the braiding of directly entering, accomplishes automatically to unify combing, and balanced, smooth steady, tension is unanimously carried out autonomous classification and sent yarn, from motion tracking and main frame, treats work.
Summary of the invention
The object of the present invention is to provide a kind of can raising through compiling output, efficiency is increased, and reduce labour intensity raw material and the low steady yarn machine of production cost.
To achieve these goals, the invention provides a kind of steady yarn machine, comprise frame, be located at control cabinet, the motor of frame one side, the rubber roll group that is connected in motor and tensioning mechanism, support the clutch shaft bearing support of rubber roll group, second support of bearing of supporting expansion force mechanisms, described control cabinet is controlled the automatic operation of steady yarn machine, described motor is connected by chain with rubber roll group, described clutch shaft bearing support is provided with a slipper bearing, described the second support of bearing supporting expansion force mechanisms.
In some embodiments, the driven roll that described rubber roll group comprises drive roll, arrange with drive roll horizontal parallel, be located at movable pressure rubber roll and lift cylinder above drive roll and driven roll, described movable pressure rubber roll is connected in the slipper bearing of clutch shaft bearing support, and described lift cylinder is located at the two ends of movable pressure roller.Rubber roll group makes that yarn is clear reasonably to distribute, and allows adhesion between each yarn.
In some embodiments, described tensioning mechanism comprises balancing pole, is connected in the tension roller of balancing pole, is located at deflector roll and cylinder in frame, and described cylinder is located at the two ends of tension roller.The tensioning mechanism tension of each yarn that can independently distribute, and feed back to control cabinet.
In some embodiments, also comprise the gear yarn bar of being located in frame and be connected in the spreader that keeps off yarn bar, described gear yarn bar is located at rubber roll group one side.
In some embodiments, also comprise protective cover, described protective cover is located at chain outside.
In some embodiments, also comprise optoelectronic switch, described optoelectronic switch is located at balancing pole rear side.
The present invention's advantage is compared to existing technology: the present invention controls spreader by the yarn unified combing automatically from creel to braiding by control cabinet, and carry out autonomous classification and send yarn, improved through compiling output, efficiency, reduced labour intensity, effectively save raw material, yield rate rises, and manufacturing schedule obviously increases.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of the present invention;
Fig. 2 is the spreader of an embodiment of the present invention and the structural representation of gear yarn bar.
The specific embodiment
Below in conjunction with drawings and the specific embodiments, an embodiment of the present invention is made to further description explanation.
A kind of steady yarn machine as depicted in figs. 1 and 2.It comprises frame 1, be located at the control cabinet 2 of frame one side, motor 3, the rubber roll group that is connected in motor 3 and tensioning mechanism, the clutch shaft bearing support 6 that supports rubber roll group, second support of bearing 7 of supporting expansion force mechanisms, also comprises the gear yarn bar 8 of being located in frame 1, spreader 9, protective cover 10 and the optoelectronic switch 11 that is connected in gear yarn bar 8.
Control cabinet 2 can be controlled the automatic operation of whole steady yarn machine.
Motor 3 is connected by chain with rubber roll group.Chain outside is provided with protective cover 10.Protection labour's personal safety.
Clutch shaft bearing support 6 is provided with a slipper bearing 601.The second support of bearing 7 supporting expansion force mechanisms.
Gear yarn bar 8 is located at a side of rubber roll group.Spreader 9 is connected on gear yarn bar 8.By spreader 9 and gear yarn bar 8, carry out the separation of yarn and the work of arrangement, make yarn smooth, orderly be input to rubber roll group.
The driven roll 402 that rubber roll group comprises drive roll 401, arrange with drive roll horizontal parallel, be located at movable pressure rubber roll 403 and lift cylinder 404 above drive roll and driven roll.Movable pressure rubber roll 403 is connected in the slipper bearing 601 of clutch shaft bearing support 6.Lift cylinder 404 is located at the two ends of movable pressure roller 403.Lift cylinder 404, as the output mechanism of increase and decrease pressure, can make movable pressure roller 403 rotate stably.Rubber roll group can make that yarn is clear reasonably to distribute, and allows adhesion between each yarn.
Tensioning mechanism comprises balancing pole 501, is connected in the tension roller 502 of balancing pole, is located at deflector roll and cylinder 505 in frame 1.In actual use, deflector roll is provided with two, is respectively the first deflector roll 503 and the second deflector roll 504, is mainly serving as the gap bridge effect of yarn.Cylinder 504 is located at the two ends of tension roller 502, can make tension roller move up and down stably.The tensioning mechanism tension of each yarn that can independently distribute, and feed back to control cabinet.
The present invention is the fulcrum as steady yarn machine by frame 1, is bearing whole connections and load-bearing.When the present invention works, operation motor 3 and control cabinet 2, motor 3 drives chain running, and then drives drive roll 401 to rotate.After yarn is added, enter the spreader 9 and gear yarn bar 8 of this steady yarn machine, by each yarn separated with arrange, make smooth being entered by driven roll 402 bottoms of Yarn homogeneous, so on turn over to movable pressure roller 403, then drop to drive roll 401 bottoms.Then yarn is guided to the first deflector roll 503, by tension roller 502, turned on again and to the second deflector roll 504, enter braiding machine spreader and carry out normal knitting.By motor, combined with pneumatic means, thereby reach the tension of autonomous each yarn of distribution, and feed back to drive unit, reach complete machine from primal coordination, smooth working.
Key point of the present invention is tensioning mechanism.Tensioning mechanism can make yarn automatic steady, orderly the sending to of balance.And carry out the distribution of air pressure and voltage by feeding back to control cabinet 2 after optoelectronic switch 11 detections.Motor 3 drives chain, and then drives drive roll 401 to rotate, thereby forms periodic duty of the present invention.
In actual use, steady yarn machine can one group of uses, also can form many groups and use, and grouping situation has the density of yarn and the decision of the quantity of yarn.
Above-described is only optimal way of the present invention, it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, within these also should be considered as protection scope of the present invention.
Claims (6)
1. a steady yarn machine, it is characterized in that, comprise frame, be located at control cabinet, the motor of frame one side, the rubber roll group that is connected in motor and tensioning mechanism, support the clutch shaft bearing support of rubber roll group, second support of bearing of supporting expansion force mechanisms, described control cabinet is controlled the automatic operation of steady yarn machine, described motor is connected by chain with rubber roll group, described clutch shaft bearing support is provided with a slipper bearing, described the second support of bearing supporting expansion force mechanisms.
2. a kind of steady yarn machine according to claim 1, it is characterized in that, the driven roll that described rubber roll group comprises drive roll, arrange with drive roll horizontal parallel, be located at movable pressure rubber roll and lift cylinder above drive roll and driven roll, described movable pressure rubber roll is connected in the slipper bearing of clutch shaft bearing support, and described lift cylinder is located at the two ends of movable pressure roller.
3. a kind of steady yarn machine according to claim 2, is characterized in that, described tensioning mechanism comprises balancing pole, is connected in the tension roller of balancing pole, is located at deflector roll and cylinder in frame, and described cylinder is located at the two ends of tension roller.
4. according to a kind of steady yarn machine described in claims 1 to 3 any one, it is characterized in that, also comprise the gear yarn bar of being located in frame and be connected in the spreader that keeps off yarn bar, described gear yarn bar is provided with a plurality of, and it is all located at rubber roll group one side.
5. a kind of steady yarn machine according to claim 4, is characterized in that, also comprises protective cover, and described protective cover is located at chain outside.
6. a kind of steady yarn machine according to claim 1, is characterized in that, also comprise the optoelectronic switch that is connected in control cabinet, described optoelectronic switch is located at balancing pole rear side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210277357.5A CN103572495A (en) | 2012-08-07 | 2012-08-07 | Yarn stabilizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210277357.5A CN103572495A (en) | 2012-08-07 | 2012-08-07 | Yarn stabilizing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103572495A true CN103572495A (en) | 2014-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210277357.5A Pending CN103572495A (en) | 2012-08-07 | 2012-08-07 | Yarn stabilizing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN103572495A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110923906A (en) * | 2019-12-23 | 2020-03-27 | 江阴市上丰纺织有限公司 | Production process of novel chenille flame-retardant shading cloth |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1066899A (en) * | 1991-01-16 | 1992-12-09 | 科林·菲利浦·史密斯 | Yarn delivery |
| US20060225465A1 (en) * | 2005-02-25 | 2006-10-12 | Karl Mayer Malimo Textilmaschinenfabrik Gmbh | Device for feeding fiber bands to a knitting machine |
| CN202116818U (en) * | 2011-05-27 | 2012-01-18 | 常州市第八纺织机械有限公司 | Weft feeding mechanism |
| CN102493120A (en) * | 2011-11-30 | 2012-06-13 | 常州市第八纺织机械有限公司 | Multi-axial carbon fiber yarn zero-degree threading device |
| CN202809172U (en) * | 2012-08-07 | 2013-03-20 | 无锡建科源机械设备有限公司 | Yarn stabilizing machine |
-
2012
- 2012-08-07 CN CN201210277357.5A patent/CN103572495A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1066899A (en) * | 1991-01-16 | 1992-12-09 | 科林·菲利浦·史密斯 | Yarn delivery |
| US20060225465A1 (en) * | 2005-02-25 | 2006-10-12 | Karl Mayer Malimo Textilmaschinenfabrik Gmbh | Device for feeding fiber bands to a knitting machine |
| CN202116818U (en) * | 2011-05-27 | 2012-01-18 | 常州市第八纺织机械有限公司 | Weft feeding mechanism |
| CN102493120A (en) * | 2011-11-30 | 2012-06-13 | 常州市第八纺织机械有限公司 | Multi-axial carbon fiber yarn zero-degree threading device |
| CN202809172U (en) * | 2012-08-07 | 2013-03-20 | 无锡建科源机械设备有限公司 | Yarn stabilizing machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110923906A (en) * | 2019-12-23 | 2020-03-27 | 江阴市上丰纺织有限公司 | Production process of novel chenille flame-retardant shading cloth |
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Application publication date: 20140212 |