CN202808607U - Spraying device for nanometer electric heating film - Google Patents
Spraying device for nanometer electric heating film Download PDFInfo
- Publication number
- CN202808607U CN202808607U CN 201220466403 CN201220466403U CN202808607U CN 202808607 U CN202808607 U CN 202808607U CN 201220466403 CN201220466403 CN 201220466403 CN 201220466403 U CN201220466403 U CN 201220466403U CN 202808607 U CN202808607 U CN 202808607U
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- spraying
- glass tubing
- nano electroheating
- burner hearth
- nozzle
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Abstract
The utility model relates to a spraying device for a nanometer electric heating film. The spraying device comprises a temperature-control electric heating furnace, a left-right lifting workpiece storage frame mechanism, a mechanical hand taking-storing assembly mechanism and a spraying assembly mechanism, wherein the whole spraying process is controlled by a PLC (Programmable Logic Controller); a mechanical hand is used for feeding a right workpiece storage frame to a furnace hearth of the temperature-control electric heating furnace; a spray nozzle sprays a nanometer electric heating film solution onto the inner wall of a glass tube under a high-temperature condition; the chemical vapor deposition is generated on the inner surface of the glass tube, and a layer of uniform nanometer electric heating film is formed by sintering; and the mechanical head moves forwards to the furnace hearth again to taking out a sprayed glass tube and feed the taken sprayed glass tube to a left workpiece storage frame. The spraying device has a simple structure, is convenient to operate, accurate to position and easy to control, has a uniform sprayed membrane layer, and greatly improves the production efficiency, saves the cost and energy.
Description
Technical field
The utility model relates to a kind of spray equipment, specifically a kind of spray equipment of nano electroheating film.
Background technology
Raising along with social development and living standards of the people; market is also more and more higher to the requirement of industrial goods and daily necessities; hot plate is as a kind of surface resistance electro-heat equipment; convenient because of it; efficiently; quick and free of contamination advantage and obtain using more and more widely; but at present at home usually still hand control of most spraying equipment; equipment itself is difficult to realize automated job; cause spraying effect not reach production requirement; some dead angle is difficult to spraying and puts in place; the mist that produces in spraying process has very large harm to operator's health, also can cause the pollution of environment simultaneously.
Summary of the invention
The utility model provides a kind of production efficiency height, has sprayed automatic spraying device comprehensive, even film layer in order to solve above-mentioned existing technical problem.
The technical scheme that realizes above-mentioned utility model purpose is as follows:
A kind of spray equipment of nano electroheating film, comprise the thermostat galvanothermy stove, left and right sides lifting work-piece storage shelf mechanism, mechanical manipulator is got and is deposited assembly mechanism and spraying assembly mechanism, it is characterized in that: the described feeding driven by servomotor mechanical manipulator that moves ahead is forwarded on the right storage part frame, manipulator clamping device is driven by manipulator cylinder, clamping is also taken out Glass tubing, before by horizontal feeding driven by servomotor Glass tubing being moved to the fire door of thermostat galvanothermy stove again, fire door is driven by cylinder of furnace door and automatically opens, mechanical manipulator continues to be forwarded to the burner hearth of thermostat galvanothermy stove, release mechanism hand clamping device is placed on Glass tubing in the burner hearth, mechanical manipulator withdraws from burner hearth, the fire door autoshutdown, when the temperature of burner hearth reaches 500～850 ℃, fire door is opened automatically, the Glass tubing inner bottom part that the nozzle of spraying assembly mechanism moves under the driving of nozzle servomotor in the burner hearth sprays, nozzle slowly at the uniform velocity withdraws from simultaneously, the spraying assembly mechanism returns to position to be painted after finishing spraying, the fire door autoshutdown, the nano electroheating coating solution that sprays to the Glass tubing inwall produces chemical vapour deposition under hot conditions, generate one deck nano electroheating film through the sintering of heating at the internal surface of Glass tubing, fire door is opened again automatically, mechanical manipulator is forwarded to will spray good Glass tubing clamping and taking-up in the burner hearth, another row's mechanical manipulator is forwarded to the clamping of right storage part frame and takes out the next time Glass tubing of spraying simultaneously, before laterally the feeding servomotor moves on to left storage part frame to the good Glass tubing of spraying, by the feeding servomotor that moves ahead Glass tubing is delivered to left storage part frame again and deposit, and the Glass tubing of preparing spraying is sent into the execution that burner hearth is waited for subsequent processing.
Described left and right sides lifting work-piece storage shelf mechanism is that the many rows of a Glass tubing are placed on the right storage part frame, get storage part frame lifting driven by servomotor mechanical manipulator running when depositing Glass tubing, every running once right storage part frame will rise a ranking automatically, will automatically fall the device of a ranking on the left storage part frame.
The compressed air pipe that described spraying assembly mechanism is connected by nozzle, nano electroheating film solution spraying pipe, the cooling water inlet pipe, the cooling water shoot, compressed air valve and spraying control valve form, the Glass tubing inner bottom part of burner hearth sent into nozzle by the nozzle servomotor when the temperature of thermostat galvanothermy stove burner hearth reaches set(ting)value, compressed air valve and spraying control valve are opened simultaneously, compressed air valve produces suction function by the nozzle endoporus to nano electroheating film solution spraying pore, the nano electroheating coating solution is gushed out by suction and is splashed to the Glass tubing inwall, nozzle slowly at the uniform velocity withdraws from spraying process, finish the rear closes compression pressure lock of spraying and spraying control valve, the spraying assembly mechanism returns to position to be painted fast, fire door autoshutdown, thermostat galvanothermy stove continue to heat and make the nano electroheating coating solution sinter film into.
Described whole spraying process is by programmable logic controller (PLC) control, and is good programming by the Product Process requirement at PLC device case before the spraying, in spraying process by corresponding mechanism's execution program separately.
Described spray equipment can also be used for spraying square or circular sheet glass or ceramic plate.
The temperature regulation of described thermostat galvanothermy stove is controlled by the fire box temperature controlling box.
Described mechanical manipulator is double horizontal robot device.
The beneficial effects of the utility model are: whole spraying process all is to be controlled by programmable logic controller (PLC), carry out full-automatic production, efficiently solve and automatically get workpiece and conveying work pieces, spraying workpiece are carried out instruction and even film layer continuously according to sequential the problem of depositing.This spray equipment is simple in structure, easy to operate, production efficiency is high, coating is even, Effective Raise the Quality and yield of product, to the harm of operator's health and also greatly reduction of environmental pollution.
Description of drawings
Fig. 1 is the front view of the utility model embodiment;
Fig. 2 is vertical view embodiment illustrated in fig. 1.
Among the figure: 1-left and right sides lifting work-piece storage shelf mechanism, 2-burner hearth, 3-thermostat galvanothermy stove, the right storage part of 4-frame, the left storage part of 5-frame, 6-Glass tubing, 7-fire door, 8-mechanical manipulator are got and are deposited assembly mechanism, the 9-mechanical manipulator, the 10-nozzle, 11-compressed air pipe, 12-nano electroheating film solution spraying pipe, 13-cools off water inlet pipe, and 14-cools off water shoot, and 15-sprays control valve, the 16-compressed air valve, 17-sprays assembly mechanism, 18-nozzle servomotor, 19-PLC controller, 20-PLC device case, 21-fire box temperature controlling box, 22-cylinder of furnace door, 23-storage part frame lifting servomotor, the 24-manipulator cylinder, the 25-feeding servomotor that moves ahead, the double horizontal robot device of 26-, the horizontal feeding servomotor of 27-, the 28-manipulator clamping device, 29-nano electroheating coating solution.
Embodiment
The utility model is described in further detail below in conjunction with drawings and the specific embodiments.
As depicted in figs. 1 and 2, a kind of spray equipment of nano electroheating film, comprise thermostat galvanothermy stove 3, left and right sides lifting work-piece storage shelf mechanism 1, mechanical manipulator is got and is deposited assembly mechanism 8 and spraying assembly mechanism 17, it is characterized in that: the described feeding servomotor 25 driving device hands 9 that move ahead are forwarded on the right storage part frame 4, manipulator clamping device 28 is driven by manipulator cylinder 24, clamping is also taken out Glass tubing 6, before by horizontal feeding servomotor 27 drivings Glass tubing 6 being moved to the fire door 7 of thermostat galvanothermy stove 3 again, fire door 7 is driven by cylinder of furnace door 22 and automatically opens, mechanical manipulator 9 continues to be forwarded to the burner hearth 2 of thermostat galvanothermy stove 3, release mechanism hand clamping device 28, Glass tubing 6 is placed in the burner hearth 2, mechanical manipulator 9 withdraws from burner hearth 2, fire door 7 autoshutdowns, when the temperature of burner hearth 2 reaches 500～850 ℃, fire door 7 is opened automatically, the nozzle 10 of spraying assembly mechanism 17 moves to the Glass tubing 6 in the burner hearth 2 under the driving of nozzle servomotor 18 inner bottom part sprays, nozzle 10 slowly at the uniform velocity withdraws from simultaneously, spraying assembly mechanism 17 returns to position to be painted after finishing spraying, fire door 7 autoshutdowns, the nano electroheating coating solution 29 that sprays to Glass tubing 6 inwalls produces chemical vapour deposition under hot conditions, generate one deck nano electroheating film through the sintering of heating at the internal surface of Glass tubing 6, fire door 7 is opened again automatically, mechanical manipulator 9 is forwarded to that burner hearth 2 is interior will to be sprayed good Glass tubing 6 clampings and take out, another row's mechanical manipulator is forwarded to 4 clampings of right storage part frame and takes out the next time Glass tubing 6 of spraying simultaneously, before laterally feeding servomotor 27 moves on to left storage part frame 5 to the good Glass tubing 6 of spraying, by the feeding servomotor 25 that moves ahead Glass tubing 6 is delivered to left storage part frame 5 again and deposit, and the Glass tubing 6 of preparing spraying is sent into the execution that burner hearth 2 is waited for subsequent processing.
Described left and right sides lifting work-piece storage shelf mechanism 1 is that a Glass tubing more than 6 rows are placed on the right storage part frame 4, get storage part frame lifting servomotor 23 driving device hands 9 runnings when depositing Glass tubing 6, every running once right storage part frame 4 will rise a ranking automatically, will automatically fall the device of a ranking on the left storage part frame 5.
The compressed air pipe 11 that described spraying assembly mechanism 17 is connected by nozzle 10, nano electroheating film solution spraying pipe 12, cooling water inlet pipe 13, cooling water shoot 14, compressed air valve 16 and spraying control valve 15 form, Glass tubing 6 inner bottom parts of burner hearth 2 sent into nozzle 10 by nozzle servomotor 18 when the temperature of thermostat galvanothermy stove burner hearth 2 reaches set(ting)value, compressed air valve 16 and spraying control valve 15 are opened simultaneously, compressed air valve 16 produces suction function by the endoporus of nozzle 10 to nano electroheating film solution spraying pore, nano electroheating coating solution 29 is gushed out by suction and is splashed to Glass tubing 6 inwalls, nozzle 10 slowly at the uniform velocity withdraws from spraying process, finish the rear closes compression pressure lock 16 of spraying and spraying control valve 15, spraying assembly mechanism 17 returns to position to be painted fast, fire door 7 autoshutdowns, thermostat galvanothermy stove 3 continue to heat and make nano electroheating coating solution 29 sintering film forming.
Described whole spraying process is by programmable logic controller (PLC) 19 control, and is good programming by the Product Process requirement at PLC device case 20 before the spraying, in spraying process by corresponding mechanism's execution program separately.
Described spray equipment can also be used for spraying square or circular sheet glass or ceramic plate.
The temperature regulation of described thermostat galvanothermy stove is by 21 controls of fire box temperature controlling box.
Described mechanical manipulator is double horizontal robot device 26.
Claims (7)
1. the spray equipment of a nano electroheating film, comprise the thermostat galvanothermy stove, left and right sides lifting work-piece storage shelf mechanism, mechanical manipulator is got and is deposited assembly mechanism and spraying assembly mechanism, it is characterized in that: the described feeding driven by servomotor mechanical manipulator that moves ahead is forwarded on the right storage part frame, manipulator clamping device is driven by manipulator cylinder, clamping is also taken out Glass tubing, before by horizontal feeding driven by servomotor Glass tubing being moved to the fire door of thermostat galvanothermy stove again, fire door is driven by cylinder of furnace door and automatically opens, mechanical manipulator continues to be forwarded to the burner hearth of thermostat galvanothermy stove, release mechanism hand clamping device is placed on Glass tubing in the burner hearth, mechanical manipulator withdraws from burner hearth, the fire door autoshutdown, when the temperature of burner hearth reaches 500～850 ℃, fire door is opened automatically, the Glass tubing inner bottom part that the nozzle of spraying assembly mechanism moves under the driving of nozzle servomotor in the burner hearth sprays, nozzle slowly at the uniform velocity withdraws from simultaneously, the spraying assembly mechanism returns to position to be painted after finishing spraying, the fire door autoshutdown, the nano electroheating coating solution that sprays to the Glass tubing inwall produces chemical vapour deposition under hot conditions, generate one deck nano electroheating film through the sintering of heating at the internal surface of Glass tubing, fire door is opened again automatically, mechanical manipulator is forwarded to will spray good Glass tubing clamping and taking-up in the burner hearth, another row's mechanical manipulator is forwarded to the clamping of right storage part frame and takes out the next time Glass tubing of spraying simultaneously, before laterally the feeding servomotor moves on to left storage part frame to the good Glass tubing of spraying, by the feeding servomotor that moves ahead Glass tubing is delivered to left storage part frame again and deposit, and the Glass tubing of preparing spraying is sent into the execution that burner hearth is waited for subsequent processing.
2. the spray equipment of a kind of nano electroheating film according to claim 1, it is characterized in that: described left and right sides lifting work-piece storage shelf mechanism is that the many rows of a Glass tubing are placed on the right storage part frame, get storage part frame lifting driven by servomotor mechanical manipulator running when depositing Glass tubing, every running once right storage part frame will rise a ranking automatically, will automatically fall the device of a ranking on the left storage part frame.
3. the spray equipment of a kind of nano electroheating film according to claim 1, it is characterized in that: the compressed air pipe that described spraying assembly mechanism is connected by nozzle, nano electroheating film solution spraying pipe, the cooling water inlet pipe, the cooling water shoot, compressed air valve and spraying control valve form, the Glass tubing inner bottom part of burner hearth sent into nozzle by the nozzle servomotor when the temperature of thermostat galvanothermy stove burner hearth reaches set(ting)value, compressed air valve and spraying control valve are opened simultaneously, compressed air valve produces suction function by the nozzle endoporus to nano electroheating film solution spraying pore, the nano electroheating coating solution is gushed out by suction and is splashed to the Glass tubing inwall, nozzle slowly at the uniform velocity withdraws from spraying process, finish the rear closes compression pressure lock of spraying and spraying control valve, the spraying assembly mechanism returns to position to be painted fast, fire door autoshutdown, thermostat galvanothermy stove continue to heat and make the nano electroheating coating solution sinter film into.
4. the spray equipment of a kind of nano electroheating film according to claim 1, it is characterized in that: described whole spraying process is by programmable logic controller (PLC) controls, good programming by the Product Process requirement at the programmable logic controller device case before the spraying, in spraying process by corresponding mechanism execution program separately.
5. the spray equipment of a kind of nano electroheating film according to claim 1 is characterized in that: described spray equipment can also be used for spraying square or circular sheet glass or ceramic plate.
6. the spray equipment of a kind of nano electroheating film according to claim 1, it is characterized in that: the temperature regulation of described thermostat galvanothermy stove is controlled by the fire box temperature controlling box.
7. the spray equipment of a kind of nano electroheating film according to claim 1, it is characterized in that: described mechanical manipulator is double horizontal robot device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220466403 CN202808607U (en) | 2012-09-13 | 2012-09-13 | Spraying device for nanometer electric heating film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220466403 CN202808607U (en) | 2012-09-13 | 2012-09-13 | Spraying device for nanometer electric heating film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202808607U true CN202808607U (en) | 2013-03-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220466403 Expired - Fee Related CN202808607U (en) | 2012-09-13 | 2012-09-13 | Spraying device for nanometer electric heating film |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202808607U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103145344A (en) * | 2013-03-25 | 2013-06-12 | 江福兴 | Electrothermal film spray coating device and spray coating method thereof |
| CN103204635A (en) * | 2013-04-25 | 2013-07-17 | 江福兴 | Inner cavity film coating technique of pipe fittings |
| CN103320742A (en) * | 2012-11-09 | 2013-09-25 | 深圳市格普斯纳米电热科技有限公司 | Coating device for inner chamber of pipe fitting and continuous producing technology thereof |
| CN106630662A (en) * | 2016-09-30 | 2017-05-10 | 东莞市联洲知识产权运营管理有限公司 | Coating tank with automatic closing doors |
| CN106881235A (en) * | 2017-02-28 | 2017-06-23 | 深圳前海中玻联合节能股份有限公司 | A kind of nano coating film insulation glass coating equipment |
| CN107426838A (en) * | 2017-05-31 | 2017-12-01 | 广西泰亿诺新能源有限公司 | The film plating process of inner membrane tubular nanometer electric conductor electrothermal film heating pipe |
| CN117702082A (en) * | 2024-02-06 | 2024-03-15 | 湖南德智新材料有限公司 | Furnace body assembly, vapor deposition equipment and vapor deposition method |
-
2012
- 2012-09-13 CN CN 201220466403 patent/CN202808607U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103320742A (en) * | 2012-11-09 | 2013-09-25 | 深圳市格普斯纳米电热科技有限公司 | Coating device for inner chamber of pipe fitting and continuous producing technology thereof |
| CN103320742B (en) * | 2012-11-09 | 2015-04-08 | 深圳市格普斯纳米电热科技有限公司 | Coating device for inner chamber of pipe fitting and continuous producing technology thereof |
| CN103145344A (en) * | 2013-03-25 | 2013-06-12 | 江福兴 | Electrothermal film spray coating device and spray coating method thereof |
| CN103204635A (en) * | 2013-04-25 | 2013-07-17 | 江福兴 | Inner cavity film coating technique of pipe fittings |
| CN106630662A (en) * | 2016-09-30 | 2017-05-10 | 东莞市联洲知识产权运营管理有限公司 | Coating tank with automatic closing doors |
| CN106630662B (en) * | 2016-09-30 | 2019-05-24 | 汕头市粤东真空设备制造有限公司 | A kind of plated film case equipped with automatic closing door |
| CN106881235A (en) * | 2017-02-28 | 2017-06-23 | 深圳前海中玻联合节能股份有限公司 | A kind of nano coating film insulation glass coating equipment |
| CN106881235B (en) * | 2017-02-28 | 2019-07-23 | 深圳前海中玻联合节能股份有限公司 | A kind of nano coating film insulation glass coating equipment |
| CN107426838A (en) * | 2017-05-31 | 2017-12-01 | 广西泰亿诺新能源有限公司 | The film plating process of inner membrane tubular nanometer electric conductor electrothermal film heating pipe |
| CN117702082A (en) * | 2024-02-06 | 2024-03-15 | 湖南德智新材料有限公司 | Furnace body assembly, vapor deposition equipment and vapor deposition method |
| CN117702082B (en) * | 2024-02-06 | 2024-04-09 | 湖南德智新材料有限公司 | Furnace body assembly, vapor deposition equipment and vapor deposition method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130320 Termination date: 20200913 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |