CN202808048U - Manned automatic tracing trolley for bobbin winder and spinning machine - Google Patents

Abstract

The utility model discloses an automatic tracking trolley for winding machines and spinning machines, comprising a vehicle frame, a front wheel, a rear wheel and a vehicle seat. The vehicle frame is provided with an infrared sensor, a foot operator and a driving device. , the foot manipulator, and the driving device are connected with the controller, and the driving device is connected with the rear axle through a transmission belt. The utility model has the advantages of simple structure, good economic benefit and low operation cost. And the utility model design adopts an independent structure, its transmission is separated from the winding machine, and is directly driven by the motor; the running speed is adjusted by the frequency conversion controller; the broken end is automatically positioned by the infrared sensor; the work efficiency is high, the operation is flexible and convenient, and the operation The cost is low, and it is convenient for on-site cleaning.

Description

Winding machine and spinning machine use people to sit on the automatic tracking trolley

technical field

The utility model belongs to the field of textiles, in particular to a walking-replacing and operating tool used in winders and spinning machines.

Background technique

Winder is the key equipment of textile enterprises. At present, developed countries have generally adopted fully automatic winder. However, due to the limitations of various conditions in our country, many enterprises are still using the relatively backward domestic 1332 type winder. At present, our country About 30,000 units are currently available. Due to the severe wear and tear on the yarn and the low quality of the bobbins, the machine cannot adapt to the requirements of high-count yarns, especially the use of new warping machines, sizing machines and shuttleless looms. At the same time, due to manual knotting, the labor intensity is high and the production The efficiency is low. Therefore, the China National Textile and Apparel Association should speed up the renewal and transformation of the winding.

Due to the high price of fully automatic winding machines, the imported ones are about 185,000 US dollars and the domestic ones are about 1.3 million yuan, which has brought huge financial pressure to enterprises, especially small and medium-sized enterprises, and the delivery time is long. 2 and a half years. Therefore, the China National Textile and Apparel Industry Association requires enterprises to update and transform the existing winding machine equipment in different levels according to the product structure: automatic winding machines are used for those with high quality requirements for finished products or high technical content; For products, according to the characteristics of the variety and technical requirements, the 1332 type can be modified with five sets, seven sets or more. If conditions permit, it can also be replaced with a semi-automatic winder, and the price is about 400,000.

The semi-automatic winding machine and the modified 1332 winding machine do not have the function of automatic splicing, and operators need to go back and forth to splicing. In order to reduce the labor intensity of the car operator and improve production efficiency, it is necessary to configure a person to sit on a trolley.

The original 1332 winder is connected with the main engine by a trolley, and the power of the trolley is transmitted from the main engine to the trolley through the belt to drive the trolley; the start and stop of the trolley is controlled by the clutch; The trajectory of the car. Therefore, there are obvious disadvantages:

(1) The operation and control of the trolley is not an independent system. The power of the trolley must be transmitted from the main machine through the belt. Since the main machine of the winder is generally long, with 60 spindles about 16 meters, the power transmission mechanism is heavy and Complicated, greatly increasing the manufacturing cost of the host. Moreover, the friction surface between the left and right sides of the clutch lever and the conveyor belt of the trolley is prone to wear and tear, which greatly reduces the friction factor between the clutch lever and the conveyor belt, which affects the normal operation of the trolley: the operator on duty must step on the pedal hard to drive the trolley. Reduced the labor intensity of the car workers; and requires frequent maintenance, high operating costs.

(2) The running trajectory control of the trolley must be realized through the steel guide rail embedded on the ground, which is very complicated and costly to install. Because the guide rail protrudes from the ground, it has potential safety hazards and is not conducive to on-site cleaning and civilized production.

(3) The original 1332 winder requires 4 people to operate, so each machine is equipped with 4 trolleys. The semi-automatic winder and the modified 1332 winder generally only need 2 people to operate, and each machine is equipped with 2 trolleys. Therefore, the trolley is required to have higher response and running speed, flexible and convenient operation, and the original trolley can no longer meet the requirements.

The traditional trolley for people is specially designed for the winder, which is structurally connected with the main machine of the winder, but for the roving frame and spinning frame, due to structural limitations, it is impossible to transmit and output power to the trolley, so the roving frame, spinning frame Machine just can't be matched with it, so roving frame, spinning frame stop worker have no one to take a trolley all the time, and labor intensity is bigger.

Utility model content

The purpose of this utility model is to aim at the deficiency of above-mentioned prior art, provide a kind of simple in structure, the winding machine and the spinning machine of spinning machine that the individual control is used.

The technical scheme of the utility model is realized in the following manner: a kind of automatic tracking trolley for winding machine and spinning machine, including vehicle frame, front wheel, rear wheel and vehicle seat, and the vehicle frame is provided with infrared sensor, The foot manipulator and the driving device, the infrared sensor, the foot manipulator, and the driving device are connected with the controller, and the driving device is connected with the rear wheel shaft through a transmission belt.

The driving device includes a storage battery and a motor connected with the storage battery.

The vehicle seat is connected with the vehicle frame through a support shaft, and the support shaft is vertically installed on the vehicle frame.

The utility model has the advantages of simple structure, good economic benefit and low operation cost. And the utility model design adopts an independent structure, its transmission is separated from the winding machine, and is directly driven by the motor; the running speed is adjusted by the frequency conversion controller; the broken end is automatically positioned by the infrared sensor; the work efficiency is high, the operation is flexible and convenient, and the operation The cost is low, and it is convenient for on-site cleaning.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Detailed ways

As shown in the accompanying drawings, a kind of winding machine and spinning machine use a person to sit on an automatic tracking trolley, including a vehicle frame 11, a front wheel 9, a rear wheel 6 and a vehicle seat 1, and the vehicle frame is provided with an infrared sensor 12 and a foot-operated Device 10 and driving device, infrared sensor 12, foot operator 10, driving device are connected with controller 8, and driving device is connected with rear axle 7 through transmission belt 5. Infrared sensor 12 is arranged on the front lower part of the vehicle frame.

The driving device includes a storage battery 3 and a motor 4 connected with the storage battery.

The vehicle seat 1 is connected to the vehicle frame 11 through the support shaft 2, and the support shaft 2 is vertically installed on the vehicle frame 11.

The usage of the utility model is as follows: track lines are drawn on the ground, the infrared sensor 12 has an automatic path-seeking function, the controller 8 has a frequency conversion effect, and the running speed can be adjusted. , the car starts to move forward automatically along the track line.

The utility model has the following advantages: (1) It satisfies the requirements of 2-person operation and improved work efficiency in terms of performance; (2) It is detached from the winder in the transmission structure and meets the requirements of updating and transforming the existing winder; (3) In terms of function, it can automatically locate the end-breaking station to meet the synchronization requirements with the winder; (4) it is convenient and flexible in operation, and meets the requirements of reducing the labor intensity of the value lathe workers; at the same time, it must also meet the requirements of reliable operation, reduced maintenance, and reduced production costs. Require. The utility model is of great significance to the upgrade and transformation of the winder.

This project has a good market prospect. According to the annual production and sales volume of 2,000 units, calculated at 2,500 yuan each, the output value will reach 5 million yuan, and the profit and tax will be 2 million yuan. Therefore, it has obvious economic benefits. The implementation of this project can simplify the structure of the winding machine, thereby reducing the cost of each winding machine by about 3,000 yuan. This machine belongs to mechanical equipment and has no environmental pollution. After the implementation of this utility model, it is more conducive to on-site cleaning and improves the production environment and conditions; it is more flexible and convenient in operation and reduces the labor intensity of on-duty car workers; it is more reliable in operation and reduces maintenance. ,reduce manufacturing cost. Therefore, it also has obvious social benefits.

Claims (3)

1. An automatic tracking trolley for winding machines and spinning machines, comprising a frame (11), front wheels (9), rear wheels (6) and a seat (1), characterized in that: An infrared sensor (12), a foot manipulator (10) and a driving device are provided, the infrared sensor (12), the foot manipulator (10), and the driving device are connected to the controller (8), and the driving device is connected to the rear through a transmission belt (5) Axle (7) links to each other. 2. The automatic tracking trolley for winding machines and spinning machines according to claim 1, characterized in that: the driving device includes a battery (3) and a motor (4) connected to the battery. 3. The automatic tracking trolley for winding machines and spinning machines according to claim 1, characterized in that: the seat (1) is connected to the frame (11) through the support shaft (2), and the support shaft (2 ) are installed vertically on the vehicle frame (11).

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