CN202804437U - Robot automation welding set of hollow cavity revolved body interior weld joint - Google Patents
Robot automation welding set of hollow cavity revolved body interior weld joint Download PDFInfo
- Publication number
- CN202804437U CN202804437U CN 201220503578 CN201220503578U CN202804437U CN 202804437 U CN202804437 U CN 202804437U CN 201220503578 CN201220503578 CN 201220503578 CN 201220503578 U CN201220503578 U CN 201220503578U CN 202804437 U CN202804437 U CN 202804437U
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- frock
- telescopic arm
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Abstract
The utility model discloses a robot automation welding set of a hollow cavity revolved body interior weld joint, and relates to a welding set. A step platform is arranged below one side of a single shaft position changing machine. A speediness hold-clamp tool is connected with an additional tool through an adapter flange. The additional tool is connected with a workpiece. An adjustable idler wheel frame is arranged below the additional tool. The adjustable idler wheel frame is in movable connection with a moving frame. A partition post is arranged on one side of the moving frame. A welding gun cleaning wire shearing mechanism is arranged on one side of the partition post. A transmission control protocol (TCP) detecting device is arranged below one side of the welding gun cleaning wire shearing mechanism. A laser calibration block is arranged at the top end of the TCP detecting device. A welding power source is arranged on one side of the TCP detecting device. A base is arranged on one side of the welding power source. A telescopic boom liner robot is arranged above the base. Five-axis hollow joint robot is arranged on one side of the telescopic boom liner robot. The robot automation welding set of the hollow cavity revolved body interior weld joint is high in efficiency, and is capable of saving labor. Working process is controlled by a high accuracy sensor. Welding quality is stable and reliable and weld joint production efficiency is improved.
Description
Technical field:
The utility model relates to a kind of welder, is specifically related to a kind of robot automation's welder of hollow molded cavity revolving body internal weld seams.
Background technology:
Artificial welding is all adopted in the at present welding of agitator inside spin weld seam, there is following shortcoming in artificial welding: 1, work situation is abominable, labour intensity is large, welding quality is difficult to guarantee, and can discharge a large amount of metallic dust particles in the welding process, these metallic dust particles enter lung by respiratory tract, and welder's physical and mental health is brought serious harm; 2, in closed container, implement welding and can discharge amount of heat and cause working environment extremely abominable, very easily cause especially during the broiling summer heatstroke, have greatly safety in production hidden danger; 3, abominable production environment can consume a large amount of muscle power of welder and energy, and the welder is difficult to continual and steady work, thereby causes welding quality to be difficult to obtain Reliable guarantee; 4, the welder implements welding in the closed container of at a slow speed rotation, slides into easily, and production safety hidden danger is large; 5, the production efficiency of artificial welding is low.Therefore traditional artificial welding is difficult to satisfy the high speed development of modern economy technology and people to the pursuit of quality of the life.
The utility model content:
The purpose of this utility model provides a kind of robot automation's welder of hollow molded cavity revolving body internal weld seams, it can solve following technical barrier: 1, whole welding system is except the workpiece loading and unloading link, all the other links are full-automatic running, need not manpower get involved (system break down except), can improve working conditions, reduce labor intensity, improve weldquality and production efficiency; 2, two turning rolls support, and single turning rolls relies on the frictional force drives workpiece can't realize the precise positioning of workpiece in whole rotary course, can't satisfy the need of work of robot.Robot welding system's frock clamp should be reliable and stable with being connected of workpiece, should guarantee in the process of workpiece rotating between workpiece and anchor clamps without relative sliding; 3, inside spin weld seam initial point position can't accurately be located in clamping process in a circumferential direction, and robot can't be at every turn according to the work of planning welding track; Robot need to cooperate laser sensor to seek the starting point of spiral weld in motion process, and enters the welding stage from this point; 4, internal weld seams is that artificial group is right, finishes in without the situation of group to anchor clamps, and assembling precision is very low, need to by laser sensor to the robot welding track according to group to after the actual welds control of rectifying a deviation accurately; 5, the hollow molded cavity depth size of workpiece is large, and robot must be able to be deep into the welding of die cavity internal implementation, and existing robot mobile device can't satisfy this need of production, needs separately exploitation to satisfy the equipment of this demand; 6, hollow molded cavity inner space scope is narrow and small; robot manipulation's limited space; existing robot welding gun rifle cable and other control circuits can only plug-in robot arm on; cause easily the rifle cable in the inner scald of narrow and small die cavity or scratch, thereby affect the really long-term stability operation of system, need exploitation hollow arm robot; the rifle cable therefrom passes in the empty-handed arm; and dispose the hollow anticollision sensor that adapts with it, and protect to greatest extent the rifle cable injury-free, strengthen Systems balanth.
In order to solve the existing problem of background technology, the utility model is by the following technical solutions: it comprises single-shaft position changing machine 1, embrace fast folder frock 2, adjustable roller frame 3, telescopic arm linear robot 4, five axle hollow articulated robots 5, switch board 6, total digitalization pulse welding power supply 7, wire-feed motor 8, hollow anticollision sensor 9, clear rifle wire shearing machine structure 10, peripheral control unit 11, horse block 12, workpiece 13, movable stand 14, every post 15, laser calibration piece 16, TCP checkout gear 17 and base 18, single-shaft position changing machine 1 is connected with the quick folder frock 2 of embracing, one side-lower of single-shaft position changing machine 1 is provided with horse block 12, embracing fast folder frock 2 is connected with additional frock 1-2 by adapter flange 1-1, additional frock 1-2 is connected with workpiece 13, the below of additional frock 1-2 is provided with adjustable roller frame 3, adjustable roller frame 3 and movable stand 14 mobile links, and a side of movable stand 14 is provided with every post 15, side every post 15 is provided with clearly rifle wire shearing machine structure 10, one side-lower of clear rifle wire shearing machine structure 10 is provided with TCP checkout gear 17, the top of TCP checkout gear 17 is provided with laser calibration piece 16, one side of TCP checkout gear 17 is provided with the source of welding current 7, one side of the source of welding current 7 is provided with base 18, the top of base 18 is provided with telescopic arm linear robot 4, one end of telescopic arm linear robot 4 is provided with five axle hollow articulated robots 5, one side of five axle hollow articulated robots 5 is provided with wire-feed motor 8, the other end of telescopic arm linear robot 4 is provided with switch board 6, and a side-lower of switch board 6 is provided with peripheral control unit 11.
Described telescopic arm linear robot 4 comprises telescopic cantilever beam 4-1, AC servo motor 4-2, reductor 4-3 and support 4-4, the top of support 4-4 is provided with telescopic cantilever beam 4-1, and telescopic cantilever beam 4-1 is upper to connect AC servo motor 4-2 by reductor 4-3.
The utlity model has following beneficial effect: it can alleviate workman's labour intensity, improved work situation, the physical and mental health that is of value to the workman, it can long-term stable operation, production efficiency is high, saves the labour, and the course of work is high-precision sensor control, welding quality stable is reliable, improves weldquality and production efficiency.
Description of drawings:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of telescopic arm linear robot in the utility model.
The specific embodiment:
With reference to Fig. 1-2, this specific embodiment is taked following technical scheme: it comprises single-shaft position changing machine 1, embrace fast folder frock 2, adjustable roller frame 3, telescopic arm linear robot 4, five axle hollow articulated robots 5, switch board 6, total digitalization pulse welding power supply 7, wire-feed motor 8, hollow anticollision sensor 9, clear rifle wire shearing machine structure 10, peripheral control unit 11, horse block 12, workpiece 13, movable stand 14, every post 15, laser calibration piece 16, TCP checkout gear 17 and base 18, single-shaft position changing machine 1 is connected with the quick folder frock 2 of embracing, one side-lower of single-shaft position changing machine 1 is provided with horse block 12, embracing fast folder frock 2 is connected with additional frock 1-2 by adapter flange 1-1, additional frock 1-2 is connected with workpiece 13, the below of additional frock 1-2 is provided with adjustable roller frame 3, adjustable roller frame 3 and movable stand 14 mobile links, and a side of movable stand 14 is provided with every post 15, side every post 15 is provided with clearly rifle wire shearing machine structure 10, one side-lower of clear rifle wire shearing machine structure 10 is provided with TCP checkout gear 17, the top of TCP checkout gear 17 is provided with laser calibration piece 16, one side of TCP checkout gear 17 is provided with the source of welding current 7, one side of the source of welding current 7 is provided with base 18, the top of base 18 is provided with telescopic arm linear robot 4, one end of telescopic arm linear robot 4 is provided with five axle hollow articulated robots 5, one side of five axle hollow articulated robots 5 is provided with wire-feed motor 8, the other end of telescopic arm linear robot 4 is provided with switch board 6, and a side-lower of switch board 6 is provided with peripheral control unit 11.
Described telescopic arm linear robot 4 comprises telescopic cantilever beam 4-1, AC servo motor 4-2, reductor 4-3 and support 4-4, the top of support 4-4 is provided with telescopic cantilever beam 4-1, and telescopic cantilever beam 4-1 is upper to connect AC servo motor 4-2 by reductor 4-3.
This specific embodiment has following beneficial effect: it can alleviate workman's labour intensity, improved work situation, the physical and mental health that is of value to the workman, it can long-term stable operation, production efficiency is high, saves the labour, and the course of work is high-precision sensor control, welding quality stable is reliable, improves weldquality and production efficiency.
Claims (2)
1. robot automation's welder of a hollow molded cavity revolving body internal weld seams, it is characterized in that it comprises single-shaft position changing machine (1), embrace fast folder frock (2), adjustable roller frame (3), telescopic arm linear robot (4), five axle hollow articulated robots (5), switch board (6), total digitalization pulse welding power supply (7), wire-feed motor (8), hollow anticollision sensor (9), clear rifle wire shearing machine structure (10), peripheral control unit (11), horse block (12), additional frock (13), movable stand (14), every post (15), laser calibration piece (16), TCP checkout gear (17) and base (18), single-shaft position changing machine (1) is connected with the quick folder frock (2) of embracing, one side-lower of single-shaft position changing machine (1) is provided with horse block (12), embracing fast folder frock (2) is connected with additional frock (1-2) by adapter flange (1-1), additional frock (1-2) is connected with workpiece (13), the below of additional frock (1-2) is provided with adjustable roller frame (3), adjustable roller frame (3) and movable stand (14) mobile link, and a side of movable stand (14) is provided with every post (15), side every post (15) is provided with clearly rifle wire shearing machine structure (10), one side-lower of clear rifle wire shearing machine structure (10) is provided with TCP checkout gear (17), the top of TCP checkout gear (17) is provided with laser calibration piece (16), one side of TCP checkout gear (17) is provided with the source of welding current (7), one side of the source of welding current (7) is provided with base (18), the top of base (18) is provided with telescopic arm linear robot (4), one end of telescopic arm linear robot (4) is provided with five axle hollow articulated robots (5), one side of five axle hollow articulated robots (5) is provided with wire-feed motor (8), the other end of telescopic arm linear robot (4) is provided with switch board (6), and a side-lower of switch board (6) is provided with peripheral control unit (11).
2. robot automation's welder of a kind of hollow molded cavity revolving body internal weld seams according to claim 1, it is characterized in that described telescopic arm linear robot (4) comprises telescopic cantilever beam (4-1), AC servo motor (4-2), reductor (4-3) and support (4-4), the top of support (4-4) is provided with telescopic cantilever beam (4-1), and telescopic cantilever beam (4-1) is upper to connect AC servo motor (4-2) by reductor (4-3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220503578 CN202804437U (en) | 2012-09-29 | 2012-09-29 | Robot automation welding set of hollow cavity revolved body interior weld joint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220503578 CN202804437U (en) | 2012-09-29 | 2012-09-29 | Robot automation welding set of hollow cavity revolved body interior weld joint |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202804437U true CN202804437U (en) | 2013-03-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220503578 Expired - Fee Related CN202804437U (en) | 2012-09-29 | 2012-09-29 | Robot automation welding set of hollow cavity revolved body interior weld joint |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202804437U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103464870A (en) * | 2013-09-06 | 2013-12-25 | 东方电气集团东方电机有限公司 | Method and device for welding water-wheel socket ring |
| CN103706919A (en) * | 2012-09-29 | 2014-04-09 | 徕斯机器人（昆山）有限公司 | Automatic robot welding device for internal welding lines of hollow cavity rotational member |
-
2012
- 2012-09-29 CN CN 201220503578 patent/CN202804437U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103706919A (en) * | 2012-09-29 | 2014-04-09 | 徕斯机器人（昆山）有限公司 | Automatic robot welding device for internal welding lines of hollow cavity rotational member |
| CN103464870A (en) * | 2013-09-06 | 2013-12-25 | 东方电气集团东方电机有限公司 | Method and device for welding water-wheel socket ring |
| CN103464870B (en) * | 2013-09-06 | 2015-05-27 | 东方电气集团东方电机有限公司 | Method and device for welding water-wheel socket ring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130320 Termination date: 20150929 |
|
| EXPY | Termination of patent right or utility model |