CN202796113U - 隔火型无卤低烟耐火电缆 - Google Patents
隔火型无卤低烟耐火电缆 Download PDFInfo
- Publication number
- CN202796113U CN202796113U CN2012203921071U CN201220392107U CN202796113U CN 202796113 U CN202796113 U CN 202796113U CN 2012203921071 U CN2012203921071 U CN 2012203921071U CN 201220392107 U CN201220392107 U CN 201220392107U CN 202796113 U CN202796113 U CN 202796113U
- Authority
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- Prior art keywords
- fire
- layer
- resisting
- heat
- halogen
- Prior art date
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- 239000000779 smoke Substances 0.000 title claims abstract description 48
- 239000010410 layer Substances 0.000 claims abstract description 132
- 229910052751 metal Inorganic materials 0.000 claims abstract description 29
- 239000002184 metal Substances 0.000 claims abstract description 29
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 28
- 150000002367 halogens Chemical class 0.000 claims abstract description 28
- 239000002131 composite material Substances 0.000 claims abstract description 27
- 239000003063 flame retardant Substances 0.000 claims abstract description 23
- 229920000098 polyolefin Polymers 0.000 claims abstract description 18
- 238000009413 insulation Methods 0.000 claims description 55
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 18
- 239000004020 conductor Substances 0.000 claims description 15
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound 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[Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 14
- 229910052802 copper Inorganic materials 0.000 claims description 14
- 239000010949 copper Substances 0.000 claims description 14
- 239000000835 fiber Substances 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 238000005755 formation reaction Methods 0.000 claims description 8
- 239000012212 insulator Substances 0.000 claims description 8
- 239000012044 organic layer Substances 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 abstract description 6
- 238000002834 transmittance Methods 0.000 abstract description 4
- 231100000614 Poison Toxicity 0.000 abstract description 3
- 239000007789 gas Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000002485 combustion reaction Methods 0.000 abstract 2
- 239000000945 filler Substances 0.000 abstract 1
- 239000011241 protective layer Substances 0.000 abstract 1
- 239000011707 mineral Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000000843 powder Substances 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000005336 cracking Methods 0.000 description 6
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
Abstract
本实用新型涉及一种耐火电缆，尤其涉及一种隔火型无卤低烟电缆。属于耐火电缆制造技术领域。隔火型无卤低烟耐火电缆，由内到外依次包括导电芯、耐热复合绝缘层、耐热填充层、阻火内衬层、金属隔火层和无卤低烟阻燃聚烯烃护套层。本实用新型结构相对柔软，燃烧时不产生有毒有害的卤素气体、烟气量小、透光率高，金属隔火层在燃烧状态下将火焰隔离在隔火层外部，阻火内衬层在高温状态下形成不燃的无机物硬壳构成耐火复合绝缘层的隔热、防水保护层，可通过我国消防试验标准及英国BS6387标准规定的耐火、冲击及喷淋试验，确保产品在火灾情况下的良好绝缘状态而维持较长时间的正常通电。
Description
隔火型无卤低烟耐火电缆
技术领域
[0001] 本实用新型涉及一种耐火电缆，尤其涉及一种隔火型无卤低烟电缆。属于耐火电缆制造技术领域。
背景技术
[0002] 现有技术中与本实用新型接近的产品主要有以下几类：
[0003] ①交联聚乙烯绝缘无卤低烟阻燃聚烯烃护套耐火电缆：该产品由里到外分别为导电体、耐火绝缘层、阻燃填充层、无卤低烟阻燃聚烯烃护套构层，该产品仅能通过A类耐火等级的燃烧试验，在燃烧状态下，除耐火绝缘层起到一定的耐火绝缘作用、使导电体维持较 短时间的通电外，其余结构材料均会烧失，在火灾条件下由于烧落物的撞击及消防水的喷淋，会使耐火绝缘层损坏、短路，无法确保实体火灾条件下的应急供电；
[0004] ②高温耐火电缆：该产品由里到外为导电体、耐火绝缘层、矿物质复合隔氧层、铝护套管，该产品可通过A类耐火等级的燃烧试验及英国BS6387规定的耐火、冲击及喷淋试验。它的主要缺陷是，矿物质复合隔氧层以氢氧化铝或氢氧化镁粉为主原料混入胶体材料中，干燥后会发生开裂，在燃烧状态下，铝护套管发生高温熔化后，火焰可直接通过开裂产生的缝隙直接进入耐火绝缘层，使电缆逐渐失去耐火作用，而无法保证较长时间的应急供电，其硬态的隔氧层及铝管使电缆在敷设安装过程中难以弯曲，施工较为困难；
[0005] ③高性能无卤阻燃耐火电缆：其结构与第二种较为相似，只是外护套采用无卤低烟阻燃性护套，其解决了铝护套管硬而施工不方便的问题，但未解决矿物质复合隔氧层材料干燥开裂的缺陷，在电缆各结构都完好无变化的情况下，可以通过A类耐火等级的燃烧试验及英国BS6387规定的耐火、冲击及喷淋试验,但由于产品从制造到施工通电,往往周期较长，而产生隔氧层的干燥开裂，在燃烧状态下，火焰仍可通过开裂产生的缝隙直接进入耐火绝缘层，此外由于采用了塑料护套，虽然在一定程度上解决的敷设弯曲困难的问题，但在弯曲的时候因隔氧层的干燥开裂、变硬而产生碎裂，极易损伤内部的耐火绝缘层，给电缆带来致命的伤害，甚至失去绝缘而报废。
实用新型内容
[0006] 本实用新型的目的是为解决上述技术问题提供一种隔火型无卤低烟电缆。
[0007] 本实用新型的上述技术目的是通过以下技术方案得以实现的：
[0008] 隔火型无卤低烟耐火电缆，由内到外依次包括导电芯、耐热复合绝缘层、耐热填充层、阻火内衬层、金属隔火层和无卤低烟阻燃聚烯烃护套层；
[0009] 所述导电芯是截面为0. 75^300mm2的铜导线；
[0010] 所述耐热复合绝缘层是包括了无机绕包层和有机挤包层的复合绝缘层，其中无机绕包层是绕包在单个导电芯外、包括至少两层厚度为0. IOmm〜0. 15mm的无机矿物绝缘耐火包带的厚度为0. 5mm〜0. 7mm的耐火内绝缘层；所述有机挤包层是挤包在耐火内绝缘层外的一层厚度为0. 6〜2. Omm的无卤低烟耐热有机绝缘层；[0011 ] 所述耐热填充层是耐热填充纤维构成的；
[0012] 所述阻火内衬层是的厚度为I. 0〜2. Omm ;
[0013] 所述金属隔火层是厚度为0. 02、. 20mm、宽度为8〜250mm的金属薄带绕包或纵包形成；
[0014] 所述无卤低烟阻燃聚烯烃护套层的厚度为I. 0〜3. 5mm。
[0015] 隔火型无卤低烟耐火电缆从里到外分别由铜导体、耐火复合绝缘层、耐热填充材料、阻火内衬层、金属隔火层及无卤低烟阻燃护套构成。该产品的结构相对柔软，燃烧时不产生有毒有害的卤素气体、烟气量小、透光率高，金属隔火层在燃烧状态下将火焰隔离在隔火层外部，阻火内衬层在高温状态下形成不燃的无机物硬壳构成耐火复合绝缘层的隔热、防水保护层，可通过我国消防试验标准及英国BS6387标准规定的耐火、冲击及喷淋试验，确保产品在火灾情况下的良好绝缘状态而维持较长时间的正常通电。·
[0016] 隔火型无卤低烟耐火电缆可应用于各种耐火要求高、必须确保人身及财产安全场所及领域的配电主干线、应急供电线路、消防供配电线路、消防设施控制线路等。
[0017] 本实用新型上述技术方案中，无机矿物绝缘耐火包带为，从天然矿物中提取的无机物绝缘材料采用胶黏剂粘贴在玻璃纤维布上制成的能够耐受950°C火焰烧灼的包带，比如云母带；无卤低烟耐热有机绝缘层为，在燃烧状态下不产生卤素和极少的烟雾(透光率不低于70%)，且正常工作温度不低于90°C、在200°C及以下不会熔化或分解的高分子有机材料，比如交联聚乙烯材料以及硅橡胶材料。阻火内衬层是原料为硅橡胶、矿物陶瓷粉和硫化剂经挤包或绕包形成的阻火内衬层。
[0018] 作为上述技术方案的优选，所述耐热填充层外还绕包有一层耐热纤维带。
[0019] 耐热填充纤维为，耐受温度不低于600°C，在耐受温度下不会产生明显的形状变化、燃烧或分解的纤维状材料，比如氧化铝纤维绳。
[0020] 作为上述技术方案的优选，所述金属隔火层外周还具有加一层无机耐热防护包带。
[0021] 无机耐热防护包带为，指主体材料为无机物的包带，比如玻璃纤维带、氧化铝纤维带。耐热纤维带和无机耐热防护包带相似，只是无机耐热防护包带范围更广些，包括含高分子聚合物的阻燃包带。
[0022] 作为上述技术方案的优选，所述导电芯是单根实心铜导体或用多股圆铜丝采用绞线机绞合成的铜导体。
[0023] 作为上述技术方案的优选，所述导电芯有I、个。
[0024] 综上所述，本实用新型具有以下技术效果：
[0025] 本实用新型结构相对柔软，燃烧时不产生有毒有害的卤素气体、烟气量小、透光率高，金属隔火层在燃烧状态下将火焰隔离在隔火层外部，阻火内衬层在高温状态下形成不燃的无机物硬壳构成耐火复合绝缘层的隔热、防水保护层，可通过我国消防试验标准及英国BS6387标准规定的耐火、冲击及喷淋试验，确保产品在火灾情况下的良好绝缘状态而维持较长时间的正常通电。
附图说明
[0026] 图I是本实用新型实施例一的结构示意图；[0027] 图2是本实用新型实施例二的结构示意图；
[0028] 图3是本实用新型实施例三的结构示意图；
[0029] 图4是本实用新型实施例四的结构示意图；
[0030] 图5是本实用新型实施例五的结构示意图； [0031] 图中，I-导电芯，2-耐热复合绝缘层，3-耐热填充层，4-阻火内衬层，5-金属隔火层，6-无卤低烟阻燃聚烯烃护套层。
[0032] 实施例一
[0033] 如图I所示，隔火型无卤低烟耐火电缆，由内到外依次包括导电芯I、耐热复合绝缘层2、耐热填充层3、阻火内衬层4、金属隔火层5和无卤低烟阻燃聚烯烃护套层6 ；
[0034] 所述导电芯I是截面为0. 75mm2的铜导线；
[0035] 所述耐热复合绝缘层2是包括了无机绕包层和有机挤包层的复合绝缘层，其中无机绕包层是绕包在单个导电芯外、包括至少两层厚度为0. IOmm的无机矿物绝缘耐火包带的厚度为0. 5mm的耐火内绝缘层；所述有机挤包层是挤包在所述耐火内绝缘层外的一层厚度为0. 6mm的无卤低烟耐热有机绝缘层；
[0036] 所述耐热填充层3是耐热填充纤维构成的；
[0037] 所述阻火内衬层4是原料为硅橡胶、矿物陶瓷粉和硫化剂经挤包或绕包形成的阻火内衬层，厚度为1.0mm;
[0038] 所述金属隔火层是厚度为0. 02mm厚、宽度为8_的金属薄带绕包或纵包形成；
[0039] 所述无卤低烟阻燃聚烯烃护套层6的厚度为I. 0mm。
[0040] 实施例二
[0041] 如图2所示，隔火型无卤低烟耐火电缆，由内到外依次包括导电芯I、耐热复合绝缘层2、耐热填充层3、阻火内衬层4、金属隔火层5和无卤低烟阻燃聚烯烃护套层6 ；
[0042] 所述导电芯I是截面为IOmm2的铜导线；
[0043] 所述耐热复合绝缘层2是包括了无机绕包层和有机挤包层的复合绝缘层，其中无机绕包层是绕包在单个导电芯外、包括至少两层厚度为0. 12mm的无机矿物绝缘耐火包带的厚度为0. 5mmmm的耐火内绝缘层；所述有机挤包层是挤包在所述耐火内绝缘层外的一层厚度为I. Omm的无卤低烟耐热有机绝缘层；
[0044] 所述耐热填充层3是耐热填充纤维构成的；
[0045] 所述阻火内衬层4是原料为硅橡胶、矿物陶瓷粉和硫化剂经挤包或绕包形成的阻火内衬层，厚度为I. 2mm ；
[0046] 所述金属隔火层是厚度为0. 08mm厚、宽度为25mm的金属薄带绕包或纵包形成；
[0047] 所述无卤低烟阻燃聚烯烃护套层6的厚度为I. 5mm。
[0048] 实施例三
[0049] 如图3所示，隔火型无卤低烟耐火电缆，由内到外依次包括导电芯I、耐热复合绝缘层2、耐热填充层3、阻火内衬层4、金属隔火层5和无卤低烟阻燃聚烯烃护套层6 ；
[0050] 所述导电芯I是截面为30mm2的铜导线；
[0051] 所述耐热复合绝缘层2是包括了无机绕包层和有机挤包层的复合绝缘层，其中无机绕包层是绕包在单个导电芯外、包括至少两层厚度为0. 12mm的无机矿物绝缘耐火包带的厚度为0. 6mm的耐火内绝缘层；所述有机挤包层是挤包在所述耐火内绝缘层外的一层厚度为I. Omm的无卤低烟耐热有机绝缘层；
[0052] 所述耐热填充层3是耐热填充纤维构成的；
[0053] 所述阻火内衬层4是原料为硅橡胶、矿物陶瓷粉和硫化剂经挤包或绕包形成的阻火内衬层，厚度为I. 5mm ；
[0054] 所述金属隔火层是厚度为0. IOmm厚、宽度为IOOmm的金属薄带绕包或纵包形成；
[0055] 所述无卤低烟阻燃聚烯烃护套层6的厚度为2. 0mm。
[0056] 实施例四
[0057] 如图4所示，隔火型无卤低烟耐火电缆，由内到外依次包括导电芯I、耐热复合绝缘层2、耐热填充层3、阻火内衬层4、金属隔火层5和无卤低烟阻燃聚烯烃护套层6 ；
[0058] 所述导电芯I是截面为180mm2的铜导线；
[0059] 所述耐热复合绝缘层2是包括了无机绕包层和有机挤包层的复合绝缘层，其中无机绕包层是绕包在单个导电芯外、包括至少两层厚度为0. 14mm的无机矿物绝缘耐火包带的厚度为0. 6mm的耐火内绝缘层；所述有机挤包层是挤包在所述耐火内绝缘层外的一层厚度为I. 6mm的无卤低烟耐热有机绝缘层；
[0060] 所述耐热填充层3是耐热填充纤维构成的；
[0061] 所述阻火内衬层4是原料为硅橡胶、矿物陶瓷粉和硫化剂经挤包或绕包形成的阻火内衬层，厚度为1.8mm;
[0062] 所述金属隔火层是厚度为0. 15mm厚、宽度为180mm的金属薄带绕包或纵包形成；
[0063] 所述无卤低烟阻燃聚烯烃护套层6的厚度为2. 5mm。
[0064] 实施例五
[0065] 如图5所示，隔火型无卤低烟耐火电缆，由内到外依次包括导电芯I、耐热复合绝缘层2、耐热填充层3、阻火内衬层4、金属隔火层5和无卤低烟阻燃聚烯烃护套层6 ；
[0066] 所述导电芯I是截面为300mm2的铜导线；
[0067] 所述耐热复合绝缘层2是包括了无机绕包层和有机挤包层的复合绝缘层，其中无机绕包层是绕包在单个导电芯外、包括至少两层厚度为0. 15mm的无机矿物绝缘耐火包带的厚度为0. 7mm的耐火内绝缘层；所述有机挤包层是挤包在所述耐火内绝缘层外的一层厚度为2. Omm的无卤低烟耐热有机绝缘层；
[0068] 所述耐热填充层3是耐热填充纤维构成的；
[0069] 所述阻火内衬层4是原料为硅橡胶、矿物陶瓷粉和硫化剂经挤包或绕包形成的阻火内衬层，厚度为2. Omm ；
[0070] 所述金属隔火层是厚度为0. 20mm厚、宽度为250mm的金属薄带绕包或纵包形成；
[0071] 所述无卤低烟阻燃聚烯烃护套层6的厚度为3. 5mm。
Claims (5)
1.隔火型无卤低烟耐火电缆，其特征在于：由内到外依次包括导电芯（I)、耐热复合绝缘层（2)、耐热填充层（3)、阻火内衬层（4)、金属隔火层（5)和无卤低烟阻燃聚烯烃护套层(6)； 所述导电芯（I)是截面为0. 75^300mm2的铜导线； 所述耐热复合绝缘层（2 )是包括了无机绕包层和有机挤包层的复合绝缘层，其中无机绕包层是绕包在单个导电芯外、包括至少两层厚度为0. IOmm〜0. 15mm的无机矿物绝缘耐火包带的厚度为0. 5mm〜0. 7mm的耐火内绝缘层；所述有机挤包层是挤包在耐火内绝缘层外的一层厚度为0. 6〜2. Omm的无卤低烟耐热有机绝缘层； 所述耐热填充层（3)是耐热填充纤维构成的； 所述阻火内衬层（4)的厚度为I. 0〜2. Omm ； 所述金属隔火层（5)是厚度为0. 02、. 20mm、宽度为8〜250mm的金属薄带绕包或纵包形成； 所述无卤低烟阻燃聚烯烃护套层（6)的厚度为I. 0〜3. 5mm。
2.根据权利要求I所述的一种隔火型无卤低烟耐火电缆，其特征在于：所述耐热填充层（3)外还绕包有一层耐热纤维带。
3.根据权利要求I或2所述的一种隔火型无卤低烟耐火电缆，其特征在于：所述金属隔火层（5 )外周还具有加一层无机耐热防护包带。
4.根据权利要求I或2所述的一种隔火型无卤低烟耐火电缆，其特征在于：所述导电芯（I)是单根实心铜导体或用多股圆铜丝采用绞线机绞合成的铜导体。
5.根据权利要求I或2所述的一种隔火型无卤低烟耐火电缆，其特征在于：所述导电芯（I)有1-5个。
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103886999A (zh) * | 2014-03-26 | 2014-06-25 | 申环电缆科技有限公司 | 一种消防安全用电力电缆 |
| CN103903771A (zh) * | 2014-03-04 | 2014-07-02 | 安徽恒晶电缆集团有限公司 | 一种抗干扰阻燃控制电缆 |
| CN104157353A (zh) * | 2014-08-21 | 2014-11-19 | 江苏亨通电力电缆有限公司 | 一种改性高阻燃超柔耐火电缆及其制备工艺 |
| CN106856108A (zh) * | 2015-12-09 | 2017-06-16 | 无锡市华美电缆有限公司 | 一种消防系统用无卤低烟电缆 |
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2012
- 2012-08-09 CN CN2012203921071U patent/CN202796113U/zh active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103903771A (zh) * | 2014-03-04 | 2014-07-02 | 安徽恒晶电缆集团有限公司 | 一种抗干扰阻燃控制电缆 |
| CN103886999A (zh) * | 2014-03-26 | 2014-06-25 | 申环电缆科技有限公司 | 一种消防安全用电力电缆 |
| CN104157353A (zh) * | 2014-08-21 | 2014-11-19 | 江苏亨通电力电缆有限公司 | 一种改性高阻燃超柔耐火电缆及其制备工艺 |
| CN106856108A (zh) * | 2015-12-09 | 2017-06-16 | 无锡市华美电缆有限公司 | 一种消防系统用无卤低烟电缆 |
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