CN202791541U - LED (Light Emitting Diode) tube light - Google Patents
LED (Light Emitting Diode) tube light Download PDFInfo
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- CN202791541U CN202791541U CN2012205095678U CN201220509567U CN202791541U CN 202791541 U CN202791541 U CN 202791541U CN 2012205095678 U CN2012205095678 U CN 2012205095678U CN 201220509567 U CN201220509567 U CN 201220509567U CN 202791541 U CN202791541 U CN 202791541U
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- down lamp
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Abstract
The utility model discloses an LED (Light Emitting Diode) tube light, which comprises an approximately cylindrical lampshade (10), an LED light source (11) which is arranged at the bottom of the lampshade (10) and comprises one or a plurality of LED luminescence units (12), wherein each LED luminescence unit (12) comprises a base plate (1), an LED chip (2) arranged at a central area on the base plate, one or more support lenses (3, 7, 10) which are formed to be approximately spherical and arranged on the base plate (1) at intervals for sealing the chip (2), luminescence films (4, 8, 11) tightly arranged on the outer surface of at least one of the one or more support lenses (3, 7, 10), luminescence powder (5, 9, 12) arranged in the luminescence films (4, 8, 11), and an emergent light lens (13) arranged outside the one or more support lenses (3) for sealing the support lenses. Through the application of the luminescence powder uniformly scattered, the problems of the tube light such as light ring and luminous spot are solved, the support lenses are used for heat isolation, the temperature at the luminescence powder is reduced, and the brightness of the luminescence powder is increased, so that the aging decay of the luminescence powder is reduced, and the service life of the whole tube light is prolonged.
Description
Technical field
The utility model relates to a kind of LED Down lamp.
Background technology
The LED(light emitting diode) device is as a kind of novel solid light source, have that power consumption is low, volume is little, fast response time, long working life, be easy to the advantages such as light modulation toning, energy-conserving and environment-protective, greatly surmount the conventional light source such as incandescent lamp, fluorescent lamp aspect production, manufacturing, the application, since being born, obtaining significant progress.The multiple lighting fields such as the illumination of LED lamp, Landscape Lighting, large screen display, traffic lights, room lighting have been widely used at present.
Traditional LED tube lamp light source normally excites Yellow luminous powder to realize with blue light, specifically, by with being coated on the blue chip after Yellow luminous powder and the silica gel mixing, through heating silica gel is solidified, and namely can be made into the LED tube lamp light source.In the formed LED tube lamp light source of this traditional handicraft, luminescent powder directly contacts with chip, and chip temperature around the luminescent powder when work can raise rapidly, and the result causes luminescent powder to wear out because of the heat that chip light emitting produces, so that its luminous efficiency descends.In addition, the chromaticity coordinates of luminescent powder also can be offset because of the rising of operating ambient temperature, finally affects luminous efficiency, glow color and the service life of LED Down lamp.
For solving the problem that luminescent powder easily wears out in traditional LED Down lamp, attempted in LED Down lamp manufacturing process, luminescent powder and chip being divided and be arranged.LED Down lamp in the existing technique although luminescent powder and chip are separated setting, has slowed down the aging speed of luminescent powder.But because the limitation of led chip rising angle, the rising angle of the LED Down lamp that makes thus is less, and light distribution is inhomogeneous.Specifically, in the situation of chip sustained height, centered by the chip dead ahead, distance center nearby light intensity is the strongest, along with the increase light intensity of distance dies down gradually.
For example, disclosed employing among the Chinese patent CN101943329A and at phosphor powder layer reflecting piece has been set, the light that allows fluorescent material send scatters after reflecting all around, reduces thus dazzle.Chinese patent CN1996288A has disclosed by reasonable processing so that the thick good fortune in the exiting surface of lens surface and produce microcosmic soft focus effect, thereby reduces halation.But the two is unresolved rising angle and the aging problem of the overheated rear fluorescent material of device still.In US Patent No. 2007/0120135A1, adopt fluorescent material is distributed in inner lens surfaces/outer surface, and then the technique of separating with chip, according to analog computation, use this technique to encapsulate after, the packaging efficiency of product can be near 100%.But this technique does not still solve the rising angle problem of white light, and fluorescent material need to be distributed in the substrate place of chip, causes fragile chip in manufacture process.
The utility model content
The purpose of this utility model provides a kind of novel LED Down lamp, is used for solving LED bulb lamp aperture and hot spot problem, and prolongs the service life of lamp, improves lamp brightness, and is for convenience detach, is easy to reclaim.
According to an aspect of the present utility model, a kind of LED Down lamp is provided, comprising: the lampshade 10 of approximate circle tubular; Be arranged on the led light source 11 of described lampshade 10 bottoms, described led light source 11 comprises one or more LED luminescence units 12; Wherein, each described LED luminescence unit 12 comprises: substrate 1; Led chip 2 is arranged on the middle section on the described substrate 1; One or more layers support of lens 3,7,10 forms almost spherical, is arranged on separatedly on the described substrate 1 to seal described chip 2; Luminescent film 4,8,11 closely is arranged in described one or more layers support of lens 3,7,10 at least on the outer surface of one deck; Luminescent powder 5,9,12 is arranged in the described luminescent film 4,8,11; And luminous lens 13, be arranged on separatedly the outside of described one or more layers support of lens 3 to seal described support of lens.
Described LED luminescence unit also comprises reflector layer 6, and this reflector layer 6 is arranged on the surface that is not covered by led chip 2 of described substrate 1.
Wherein, described Multi-layer supporting lens 3 are nested and be arranged on separatedly on the described substrate 1 each other.
Optionally, described Multi-layer supporting lens 3 comprise the first support of lens 3 and the second support of lens 7, and this second support of lens 7 is arranged on the outside of the first support of lens 3 separatedly.
Optionally, described Multi-layer supporting lens 3 comprise the first support of lens 3, the second support of lens 7 and the 3rd support of lens 10, this the second support of lens 7 is arranged on the outside of the first support of lens 3 separatedly, and the 3rd support of lens 10 is arranged on the outside of the second support of lens 7 separatedly.
Wherein, described luminescent film is the soft light-transmission material, and described support of lens is the hard light transmissive material.
Optionally, described soft light-transmission material comprises silicon rubber, and described hard light transmissive material is one or more the combination in glass, PMMA and the PC material.
Optionally, described reflector layer comprises Al
2O
3
Preferably, described luminescent powder uniformly dispersing is in described luminescent film.
According to electricity-saving lamp of the present utility model, the support of lens of almost spherical is so that heat radiation is even, and then so that the uniform temperature fields of the luminescent powder in the luminescent film avoids the rear Down lamp of long-term use the problem of aperture and hot spot to occur.In addition, support of lens has heat-blocking action, has reduced the temperature at luminescent powder place, has improved the brightness of luminescent powder, and then has improved the luminosity of Down lamp.In addition, the reduction of temperature can reduce the aging rate of decay of luminescent powder, thereby has prolonged the service life of lamp.
Description of drawings
Fig. 1 has shown the structural representation of LED Down lamp of the present utility model;
Fig. 2 has shown the structural representation according to the LED luminescence unit of the utility model the first embodiment;
Fig. 3 has shown the structural representation according to the LED luminescence unit of the utility model the second embodiment;
Fig. 4 has shown the structural representation of the LED luminescence unit of the utility model the 3rd embodiment;
Fig. 5 has shown the structural representation of the LED luminescence unit of the utility model the 4th embodiment;
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage more cheer and bright, below in conjunction with the specific embodiment and with reference to accompanying drawing, the utility model is further described.Should be appreciated that these descriptions are exemplary, and do not really want to limit scope of the present utility model.In addition, in the following description, omitted the description to known configurations and technology, to avoid unnecessarily obscuring concept of the present utility model.
Fig. 1 has shown the structural representation of LED Down lamp of the present utility model.
As shown in Figure 1, LED Down lamp of the present utility model comprises the lampshade 10 that forms the approximate circle tubular, is arranged on the led light source 11 of lampshade 10 bottoms, and wherein said led light source 11 comprises one or more LED luminescence units 12.In the utility model, the LED luminescence unit can have various structures, specifically describes as follows.
Fig. 2 has shown the structural representation according to the LED luminescence unit of the utility model the first embodiment.
As shown in Figure 2, the LED luminescence unit of the utility model the first embodiment comprises following assembly: substrate 1, led chip 2, one or more layers support of lens 3, luminescent film 4, luminescent powder 5 and luminous lens 13.
Led chip 2 is arranged on middle section on the described substrate 1.
One or more layers support of lens 3 forms almost spherical, is arranged on separatedly on the described substrate 1 to seal described chip 2, forms thus a LED luminescence unit, and a plurality of luminescence units are combined to form the light source of LED Down lamp.Support of lens 3 adopts the hard light transmissive material to consist of for example combination of one or more in glass, PMMA and the PC material.Wherein, when forming the Multi-layer supporting lens, these Multi-layer supporting lens are nested and be arranged on separatedly on the described substrate 1 each other.
Luminescent film 4, be arranged in described one or more layers support of lens 3 at least on the outer surface of one deck and with this support of lens close contact.Luminescent film 4 adopts the soft light-transmission materials to consist of, such as silicon rubber etc.
According to Down lamp of the present utility model, the support of lens of almost spherical is so that heat radiation is even, and then so that the uniform temperature fields of the luminescent powder in the luminescent film avoids the rear Down lamp of long-term use the problem of aperture and hot spot to occur.In addition, support of lens has heat-blocking action, has reduced the temperature at luminescent powder place, has improved the brightness of luminescent powder, and then has improved the luminosity of Down lamp.In addition, the reduction of temperature can reduce the aging rate of decay of luminescent powder, thereby has prolonged the service life of lamp.
Shown in Figure 2 is the structural representation of the LED luminescence unit of no-reflection layer.Under various application occasions, reflector layer can also preferably be set, to strengthen the luminous intensity of light source.
Fig. 3 has shown the structural representation according to the LED luminescence unit of the utility model the second embodiment.
Referring to Fig. 3, the LED Down lamp of the second embodiment comprises one or more LED luminescence units, the following assembly of each LED luminescence unit: substrate 1, led chip 2, one or more layers support of lens 3, luminescent film 4, luminescent powder 5, reflector layer 6 and luminous lens 13.
The LED Down lamp of the second embodiment shown in Figure 3 has the structure basic with the LED Down lamp of the first embodiment, specifically can be referring to the relevant explanation of the first embodiment.The main distinction of the two is to be provided with reflector layer 6 on the basis of the first embodiment LED Down lamp.Specifically, reflector layer 6 is arranged on the surface that is not covered by led chip 2 of described substrate 1.Optionally, reflector layer 6 adopts Al2O3 to form, but the utility model is not restricted to this.
Fig. 4 has shown the structural representation of the LED luminescence unit of the utility model the 3rd embodiment.
The LED Down lamp of the 3rd embodiment shown in Figure 4 has the structure basic with the LED Down lamp of the first embodiment, specifically can be referring to the relevant explanation of the first embodiment.The main distinction of the two is to be provided with two-layer support of lens in the light-source structure of the 3rd embodiment, and namely on the basis of luminescence unit structure shown in Figure 2, turning up the soil in the lateral septal of the first support of lens 3 is provided with the second support of lens 7.
Specifically, the outside and the described luminescent film 4 away from described led chip in described luminescent film 4 is provided with the second support of lens 7 separatedly.Similarly, the second luminescent film 8 be arranged on the outer surface of described the second support of lens 7 and with this support of lens close contact.Luminescent powder 9 is arranged in described the second luminescent film 8.Preferably, the luminescent powder uniformly dispersing avoids Down lamp aperture and hot spot phenomenon to occur in the second luminescent film 8.
Fig. 5 has shown the structural representation of the LED luminescence unit of the utility model the 4th embodiment.
The LED Down lamp of the 4th embodiment shown in Figure 5 has the structure basic with the LED Down lamp of the first embodiment, specifically can be referring to the relevant explanation of the first embodiment.The main distinction of the two is to be provided with the Multi-layer supporting lens in the light-source structure of the 4th embodiment.
The demonstration that Fig. 5 is exemplary on the basis of luminescence unit structure shown in Figure 2 spaced the first support of lens 3, the second support of lens 7 and the 3rd support of lens 10 of being provided with.Multi-layer supporting lens 3,7,10 are nested and being arranged on the substrate 1 of separating each other from inside to outside, and in the Multi-layer supporting lens at least the intimate of one deck support of lens be provided with luminescent film, contain luminescent powder in the described luminescent film.
Specifically, the outside and described luminescent film 4 away from described led chip in described luminescent film 4 are provided with the second support of lens 7 separatedly, the second luminescent film 8 be arranged on the outer surface of described the second support of lens 7 and with this support of lens close contact, luminescent powder 9 uniformly dispersings are in described the second luminescent film 8.Similarly, the outside and described the second luminescent film 8 away from described the first support of lens 3 in described the second luminescent film 8 are provided with the 3rd support of lens 10 separatedly, the 3rd luminescent film 11 be arranged on the outer surface of described the 3rd support of lens 10 and with this support of lens close contact, luminescent powder 12 uniformly dispersings are in described the 3rd luminescent film 11.
Although aforementioned part embodiment does not arrange reflector layer, as described in the second embodiment, the part that all can not covered by led chip on substrate arranges reflector layer, thereby strengthens luminous intensity.Therefore, can make up a plurality of embodiment of the present utility model, and these combinations still drop in the claim scope of the present utility model.
The below introduces the manufacture method of the utility model LED Down lamp.
At first, provide the aluminium base of 5.5cm * 5.5cm size, adopting radius of curvature is that 6cm weight is that the toroidal lens of glass material of 10g is as support of lens.Next step forms the thick Al of 0.5mm at substrate
2O
3Reflector layer.Next step is fixed on the blue chip of 3.5 * 2.8mm size with silica gel the center position of substrate.Next step, with the Yellow luminous powder of 0.80g, the 1.20g medium particle diameter is the glass microballoon of 15um, and 2.00g silicon rubber mixes use masticator pugging mullering 30 minutes.Use film laminator 150 ℃ of lower constant temperature 5 minutes, the mixture that stirs is pressed into above-mentioned support of lens shape, make film, then this film is overlying on the support of lens outside.As shown in Figure 1, away from the chip place luminous lens is installed at film, is made thus the LED Down lamp.
Each parameter that adopts in the above-mentioned manufacture method is exemplary, and these parameters can change according to the application demand of reality, and do not affect enforcement of the present utility model.Therefore, these parameters do not consist of restriction of the present utility model.
As mentioned above, brief according to LED cylinder lamp structure of the present utility model, assembling, convenient disassembly, luminescent film, support of lens, chip are all replaceable, are convenient to safeguard.Luminescent powder in the luminescent film is recyclable, realizes recycling.
Should be understood that the above-mentioned specific embodiment of the present utility model only is used for exemplary illustration or explains principle of the present utility model, and does not consist of restriction of the present utility model.Therefore, any modification of in the situation that does not depart from spirit and scope of the present utility model, making, be equal to replacement, improvement etc., all should be included within the protection domain of the present utility model.In addition, the utility model claims are intended to contain whole variations and the modification in the equivalents that falls into claims scope and border or this scope and border.
Claims (9)
1. LED Down lamp comprises:
The lampshade of approximate circle tubular (10);
Be arranged on the led light source (11) of described lampshade (10) bottom, described led light source (11) comprises one or more LED luminescence units (12);
Wherein, each described LED luminescence unit (12) comprising:
Substrate (1);
Led chip (2) is arranged on the middle section on the described substrate (1);
One or more layers support of lens (3,7,10) forms almost spherical, and it is upper to seal described chip (2) to be arranged on separatedly described substrate (1);
Luminescent film (4,8,11) closely is arranged in described one or more layers support of lens (3,7,10) at least on the outer surface of one deck;
Luminescent powder (5,9,12) is arranged in the described luminescent film (4,8,11); And
Luminous lens (13) is arranged on the outside of described one or more layers support of lens (3) separatedly to seal described support of lens.
2. LED Down lamp according to claim 1 also comprises reflector layer (6), and this reflector layer (6) is arranged on the surface that is not covered by led chip (2) of described substrate (1).
3. LED Down lamp according to claim 1, described Multi-layer supporting lens (3,7,10) are nested and be arranged on separatedly on the described substrate (1) each other.
4. LED Down lamp according to claim 1, described Multi-layer supporting lens comprise the first support of lens (3) and the second support of lens (7), this second support of lens (7) is arranged on the outside of the first support of lens (3) separatedly.
5. LED Down lamp according to claim 1, described Multi-layer supporting lens comprise the first support of lens (3), the second support of lens (7) and the 3rd support of lens (10), this the second support of lens (7) is arranged on the outside of the first support of lens (3) separatedly, and the 3rd support of lens (10) is arranged on the outside of the second support of lens (7) separatedly.
6. each described LED Down lamp according to claim 1-5, described luminescent film is the soft light-transmission material, and described support of lens is the hard light transmissive material.
7. each described LED Down lamp according to claim 1-5, described soft light-transmission material comprises silicon rubber, described hard light transmissive material is one or more the combination in glass, PMMA and the PC material.
8. each described LED Down lamp according to claim 2-5, described reflector layer comprises Al
2O
3
9. each described LED Down lamp according to claim 1-5, described luminescent powder uniformly dispersing is in described luminescent film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012205095678U CN202791541U (en) | 2012-09-29 | 2012-09-29 | LED (Light Emitting Diode) tube light |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012205095678U CN202791541U (en) | 2012-09-29 | 2012-09-29 | LED (Light Emitting Diode) tube light |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202791541U true CN202791541U (en) | 2013-03-13 |
Family
ID=47818800
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012205095678U Expired - Fee Related CN202791541U (en) | 2012-09-29 | 2012-09-29 | LED (Light Emitting Diode) tube light |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202791541U (en) |
-
2012
- 2012-09-29 CN CN2012205095678U patent/CN202791541U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20170929 |